Solid Doors 22nd Edition_RT web:Layout 1

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22ND EDITION
For 42 years South Africa’s leading wooden door manufacturer
01
2 Panel Executive
2 Panel
2 Panel Cape
4 Panel
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
12E 0005
12E 0050
SD 8/SD8S
SD24
6 Panel Tudor
6 Panel
8 Panel
10 Panel
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
SDE26
12E 0011
12E 0041
12E 0051
For 42 years South Africa’s leading wooden door manufacturer
7 Panel Embossed
13 Panel
19 Panel
8 Panel Arched
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
12E 0031
12E 0081
12E 0095
12E 0252
8 Panel Stable
6 Panel Security
5 Panel Security Stable
Caribbean Security
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
SD28S
SD56
12E 0204
12E 0071
02
For 42 years South Africa’s leading wooden door manufacturer
Kansas Security
Carolina
Kentucky
Carolann
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
12E 0021
SD46
SD48
12E 0094
Eco Panel Doors
03
4 Panel Eco
6 Panel Eco
8 Panel Eco
10 Panel Eco
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
12E 0009
12E 0013
12E 0040
12E 0045
For 42 years South Africa’s leading wooden door manufacturer
4 PANEL A+
6 PANEL A+
8 PANEL A+
10 PANEL A+
12E 0022
12E 0015
12E 0016
12E 0017
4 PANEL MT
6 PANEL MT
8 PANEL MT
10 PANEL MT
12E 0036
12E 0037
12E 0038
12E 0039
MT – Mixed timbers including Pine
04
For 42 years South Africa’s leading wooden door manufacturer
Montague
Montague Full Glass
3 Light Stable
Full Light
Double Sided
Engineered Hardwood
Double Sided
Engineered Hardwood
Engineered Hardwood
Engineered Hardwood
SD11
SD12
SD2S
SD3
Also available as a full door
05
2 Light
12/18 Light
8 Panel
Kansas Security
Engineered Hardwood
Engineered Hardwood
SD6
610/813 x 2032
Pairs 1210/1613 x 2032
Double Sided
SA Pine
Double Sided
SA Pine
03H 0300
03H 0200
SD4
For 42 years South Africa’s leading wooden door manufacturer
Pre-Hung Pivot Doors
Doors are 1.2m wide, pre-hung in a frame complete with lock, handle and hinges fitted, ready to be built in
Sunrise
Indigo
African Sunset
11R 0513
11R 0514
11R 0515
Horizontal
2 Panel Cape
2 Panel Executive
11R 0533
112R 0587
11R 0586
06
For 42 years South Africa’s leading wooden door manufacturer
Pre-Hung Pivot Doors
Doors are pre-hung in a frame complete with lock, handle and hinges fitted, ready to be built in
Carved Elephant
Horizontal
11R 0501
12 Panel
11R 0539
Carved Eagle
Indi Glass
Carved Symphony
11R 0502
11R 0546
11R 0505
Also available in Lion, Buffalo, Rhino, Big 5, Sunflower and 16 Panel. The same doors are available not pre-hung
07
For 42 years South Africa’s leading wooden door manufacturer
Pre-Hung Carved and Panel Doors
Doors are pre-hung in a frame complete with a 4 lever lock and 3 hinges fitted, ready to be built in
Carved Elephant
Caribbean Security
Carved Symphony
11R 0552
12E 9020
11R 0550
Carved Doors
Elephant
Eagle
Symphony
Sunflower
11R 0001
11R 0002
11R 0005
11R 0003
08
For 42 years South Africa’s leading wooden door manufacturer
Also available pre-hung in a frame complete with a 4 lever lock and 3 hinges, ready to be built in
African Sunset
Indigo
Sunrise
Rustic
11R 0011
11R 0013
11R 0012
11R 0014
Carved Doors
09
Buffalo
Rhino
Big 5
Lion
11R 0006
11R 0007
11R 0010
11R 0004
For 42 years South Africa’s leading wooden door manufacturer
Hardwood Solidor
Saligna Solidor
SA Pine Solidor
Laminated,
Double Sided
Laminated, Finger Jointed
Double Sided
Laminated, Finger Jointed
Double Sided
12E 0702
12E 0761
03H 0101
Solidor Stable 12E 0703
Stable 12E 0762
SA Pine Solidor Stable Door
03H 0103
Framed & Ledged
Framed & Ledged
Finger Jointed
Open or Flush Back
Engineered Hardwood
Open or Flush Back Stable
Engineered Hardwood
Framed & Ledged
Open Back
SD1
SD1S
SD1PBS
12E 0781
SA Pine (A)
Framed & Ledged
Open Back
SA Pine
03H 0001
SA Pine Open Back Stable Door
03H 0020
Half or Full Flyscreen
Framed & Ledged
Half Flyscreen
1 of 605mm x 910mm (height)
Full Flyscreen
2 of 605mm x 860mm (height)
12E 0902 12E 0901
10
MANUFACTURING PLANTS 1, 2 & 3
For 42 years South Africa’s leading wooden door manufacturer
Deep Moulded Panels
Sculptured detail with a rich look of wood
Recon Teak 4 Panel
Recon Teak 6 Panel
Seville Red Oak
Pisa
Hollow Core
Double Sided
Hollow Core
Double Sided
Hollow Core
Double Sided
6MO 0019
6MO 0029
6MO 0062
Prime Coated Hollow
Core
Double Sided
6MO 0066
13
Townsend
Tudor
Toledo
Seville
Prime Coated Hollow
Core
Double Sided
Prime Coated Hollow
Core
Double Sided
Prime Coated Hollow
Core
Double Sided
Prime Coated
Hollow Core
Double Sided
6MO 0005
6MO 0007
6MO 0009
6MO 0060
For 42 years South Africa’s leading wooden door manufacturer
the
SENIOR
range
of
patterned
entrance
doors
The SENIOR range of patterned entrance doors are designed for semiexterior applications only. The SENIOR range is not designed to withstand
continuous direct sunlight or driving rain. Doors must be sealed on all six
sides immediately before fitting. Whether or not doors are supplied
pre-finished, it is imperative that a minimum of three coats of a
recommended exterior grade varnish / sealant must be applied to
adequately protect the door. No recourse to the factory can be taken
should this instruction not be carried out. It is also recommended that a
weather bar be fitted to the bottom of the door. Timber products will be
degraded and have a reduced aesthetic and functional life span if
neglected. (Standard size 813mm x 2032mm)
Senior Consul
Senior Princess
Senior Royal
Ambassador
Senior Royal
Ambassador
10 Panel Half Security
5SE 0001
5SE 0012
Senior Duchess
Senior Duchess
Full Security
5SE 0013
5SE 0026
5SE 0027
5SE 0028
14
For 42 years South Africa’s leading wooden door manufacturer
MD Consul
MD Consul
8 Panel Arched
Stable
MD Consul
MD Courier
2SS 0911
2SS 0910
2SS 0950
2SS 0905
MD Statesman
Indaba
Parklane
Albert
2SS 0906
2SS 0903
8 Panel
2SS 0904
15
2SS 0912
For 42 years South Africa’s leading wooden door manufacturer
Traditional
Melody
Ruby
San Martino
2SS 0917
2SS 0918
2SS 0919
2SS 0921
San Martino
San Martino
Quartz
Quartz
Half Security
Full Security
Full Security
Half Security
2SS 0922
2SS 0923
2SS 0909
2SS 0908
16
For 42 years South Africa’s leading wooden door manufacturer
Alpha Beta
Topaz
2SS 0924
2SS 0930
Tulsa
Half Security
2SS 0937
1/2 Hour Fire Doors
Sapele With 8 Panel
Moulding
8SP 0922
HS 15 Horizontal
Commercial Veneer
Sapele Veneer
8SP 0980
8SP 0910
8SP 0920
Also available as a 30 minute Hardboard Fire Door.
17
These half hour fire doors conform to the requirements of a 30-minute Fire Door Test when tested in terms of
SANS 10177-2. The construction utilised has passed the stringent assessment tests performed by Firelab.
These doors must be properly hung in an approved 25mm rebated Fire Doorframe.
For 42 years South Africa’s leading wooden door manufacturer
Shallowly Embossed Panels
Long-lasting and hard wearing with an attractive wood grain
Regency
Albany
Hollowcore
Hollowcore
Country West
Hollowcore
6MO 0001
6MO 0003
6MO 0013
Flush Panel Doors
Hardboard
Commercial Veneer
Sapele Veneer
Senior Sapele Print
Ladinia
Hollowcore
Hollowcore
Hollowcore
Hollowcore
Hollowcore
4PR 0001
1HC0869
1HC 0001
1HC 0301
1HC 0601
S/S Hardboard 2ce 2SS 0201
S/C Hardboard 2ce 3SC 0201
S/S Commercial 2ce 2SS 0501
S/C Commercial 2ce 3SC 0501
S/S Sapele 2ce 2SS 0801
S/C Sapele 2ce 3SC 0801
18
For 42 years South Africa’s leading wooden door manufacturer
NEW RANGE
Sliding Sash and Mock Sash Range
•
•
•
•
•
•
•
•
•
19
SD SS1 VIC
SD SS2 VIC
Sliding Sash
Width: 800mm
Length: 1200mm
Sliding Sash
Width: 900mm
Length: 1300mm
Hardwood construction
Solid Brass Catch
Nylon Pulleys
Rubber sealed for draftproofing
Rattle free
•
•
•
•
•
Hardwood construction
Solid Brass Catch
Nylon Pulleys
Rubber sealed for draftproofing
Rattle free
SD MS 1.5 VIC
SD MS1 VIC
Mock Sash
Width: 800mm
Length: 900mm
Victorian
Width: 800mm
Length: 1200mm
Hardwood construction
Solid brass peg stay
Solid brass hinges
Rubber sealed for draftproofing
•
•
•
•
Hardwood construction
Solid brass peg stay
Solid brass hinges
Rubber sealed for draftproofing
Sliding Sash
showing DPC
• Black DPC pre fitted around frame
for hassle free installation
• Top and bottom of frame
sealed against moisture
• Entire frame pre-dipped
Mock Sash
showing DPC
• Black DPC pre fitted around frame
for hassle free installation
• Top and bottom of frame
sealed against moisture
• Entire frame pre-dipped
For 42 years South Africa’s leading wooden door manufacturer
How To Hang a Door
• To assess whether the opening of a door frame is square or not and to
determine how much will have to be trimmed off the door, measure the
diagonals of the door frame. There should ideally be a maximum
clearance of 5 mm at the bottom of the door and 3 mm clearance on
the other three sides. To reduce in width, remove equal amounts up to
5 mm from both sides and up to 6mm from the top and bottom of the
door, again equally for reductions in length of the door.
• If hinges are not on the door frame already these should be fitted at
+/- 180 mm from both the top and the bottom of the door frame prior to
any measuring or marking.
• Place the trimmed door in the opening and wedge it into position both
top and bottom.
• Mark the hinge positions on the door edges from the hinges on the frame,
then remove the door and extend the markings over the edges prior to
scoring.
• The hinge outlines are now scored with a chisel.
• Cut the recess into the door and frame, ensuring the hinge is flush with the
edge of the door. The screw holes are now marked and drilled.
• The hinge recesses are cut slightly deeper on the inside of the frame so
that the hinge is not completely closed when the door is closed. The
thickness of the hinge leaves at the knuckle and the recess depth should
be the same. The knuckle should protrude from the frame and the door.
Use a marking gauge to obtain the same depth for each hinge. Should
you not succeed in setting the hinges evenly in the frame the door will not
swing freely necessitating time consuming adjustment. Should the door
not close easily the hinges need adjusting.
• Once the hinges have been positioned correctly they can be screwed
up tightly.
The above is to be used as a guideline only. As manufacturers we cannot be held
responsible for how doors are installed and maintained on site.
20
For 42 years South Africa’s leading wooden door manufacturer
PERFORMANCE CLASS
MD
HD
LD
LIGHT DUTY
Domestic Use
FRAMED DOORS
Hardwood Engineered
Hardwood Eco
SA Pine
Glass Doors
a
MEDIUM DUTY HEAVY DUTY
Domestic,
Commercial,
Industrial use
High Traffic or
Security Use
a
a
a
SOLIDORS
Hardwood
Saligna
a
SA Pine
Hardwood Fingerjointed
CARVED DOORS
Carved Doors
Pre-hung Pivot Doors
Pre-hung Carved / Panel Doors
OPEN / FLUSH BACK DOORS
Hardwood
SA Pine
Half / Full Flyscreen
Hardwood Fingerjointed
FLUSH PANEL DOORS
Deep Moulded
a
Medium Duty
Senior Range (Semi Solid)
1/2 Hour Fire
Shallow Embossed
Hollowcore
Semi Solid
a
a
DI
DRY INTERIOR
Domestic Use
a
a
a
EXPOSURE CLASS
SE
Class 1 Ext
SEMI EXTERIOR May be Directly
Not Exposed to
Exposed to
Direct Weather Weather once
sealed
(Sun or Moisture)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Solid Core
a
a
a
a
a
a
a
a
a
a
a
a
a
Door Frames
Arched Door Frame
Hardwood
Standard Size:
813 x 2032mm
21
Single / Double Door Frame
Hardwood
Standard Sizes:
762 x 2032mm
813 x 2032mm
1206 x 2032mm
1511 x 2032mm
1613 x 2032mm
Single / Double Sidelight
Entrance Door Frame
Beaded for Glass
Standard Sizes: 1.20 / 1.50 / 1.80
For 42 years South Africa’s leading wooden door manufacturer
ACCESSORIES
19mm; 32mm Quadrant
19mm; 32mm Scotia
19mm; 25mm Corner Fillet
50mm; 75mm; 100mm Skirting
63 x 13mm T & G Boarding
75mm Cornice
19mm Half Round Beading 32mm Half Round Beading
50mm Cleats
45mm; 38mm Cover Strip
RECOMMENDED TREATMENT AND HANDLING OF JOINERY
Although it is presumed that people involved with the joinery supplied today in the Building Industry are familiar with the correct
storage and handling of timber products, experience shows that this is incorrect.
Please inspect carefully for correctness, quality and size prior to any cutting finishing or fitting. Failure to do so will invalidate any
claim.
• Doors should be stored only in dry rooms with normal humidity.
• Moisture from damp floors and screeds must be avoided.
• Never store doors in an area where they will be subjected to extreme changes in heat or humidity (e.g. open sided corrugated iron sheds, containers.)
• Store doors flat on four evenly spaced dunnages approximately 100mm off the floor to avoid twisting.
• Doors should be handled carefully to avoid scratching and other damage.
• The top of the door in the stack should be covered with a suitable material such as plywood, hardboard or cardboard to
avoid bow due to loss of moisture on the exposed surface.
• Doors after manufacture will still be subject to shrinking, swelling and warping, as any wood product is, when exposed to dramatic changes in dryness or temperature and humidity.
• All joinery products, i.e. doors and framing should be sealed immediately after delivery onto site and before hanging, on all
six sides to avoid gain or loss of moisture depending on local conditions. It is imperative that doors be sealed on all six sides
after trimming to size and before fitting.
• Avoid hanging doors in an open out rebate where they will be exposed to the weather eg. where there is no sufficient overhang or protection.
• At least three coats of a recommended sealer should be applied within twenty-four hours of one another, to all six sides of the
door.
• Timber doors must be maintained by the client and re-sealed regularly at least six monthly, dependent upon the exposure to
the element i.e. whether north facing etc. and the degree of protection afforded by the overhang of roof, awnings etc.
depending on type of finish used.
• Timber products will be degraded and have a reduced aesthetic and functional life span if neglected.
• Proper care and attention should be paid to levels to allow for screed thickness.
• Not to impair the structural strength of a door a maximum of 5mm trim is allowed from any side, top or bottom. Doors must be
trimmed equally from both sides top and bottom.
• Endeavour to only hang doors as near as occupation as possible to avoid damage due to banging, whilst left open. Fit this
into the production programme at the outset.
• Doors must be sealed immediately on all six sides and be fitted with a lock and not allowed to swing freely and bang. Contracts such as schools and compounds must have cabin hooks fitted immediately to prevent damage.
• All exterior doors should be fitted with a weather bar.
• Any door found to have a factory fault will be replaced free of charge within 6 months of delivery. Kindly inspect doors for
patent defects before fitting and hanging. Doors with patent defects which have been fitted and hung will not be exchanged.
We shall not be held responsible for any incidental work or expenses arising out of, or because of, any defect in our product,
and our liability shall in no case exceed our invoiced price.
In conclusion all external timber doors must be maintained throughout their life time. It is however obvious that the doors are
being abused and not sealed with three coats immediately before hanging. Failure to do so allows loss or gain of moisture
depending on prevailing conditions. The abuse of joinery and its treatment are extremely prevalent. Regular maintenance must
be maintained as mentioned earlier. Once deterioration and discolouration, peeling and flaking of the sealer is noticed, a
medium sandpaper should be used to remove “dead” sealer and then resealed. Timber is extremely durable if handled in the
proper manner, but it is essential that the initial storage, trimming and sealing is done correctly.
Medium hardwoods obviously exhibit less of a tendency to shrinkage than light hardwoods and this should be borne in mind.
Most problems generally occur when the product is removed from storage and having been manufactured during the summer
rainfall period will absorb moisture to equilibriate moisture in the air. If doors are then exposed to greatly reduced moisture in the
air, i.e. in winter, and are not treated and sealed immediately, shrinkage, warpage etc. will be impossible to avoid.
This is the basis on which manufacturers world wide expect joinery products to be handled. Solid Doors reserves the right to
discontinue any line or product, and change specifications and construction details without notice. E&OE
22
Windows and Sliding Doors
Sliding Doors, Windows and Folding Sliding Doors shown
are a small selection from our extensive range.
A complete brochure of all Sliding Doors, Windows and Folding Sliding Doors is available on request.
All Correspondence to: PO Box 2274, Rivonia, 2128, Republic of South Africa
Head Office: 4 Coombe Place, Rivonia, Sandton, Republic of South Africa • Tel: +27 11 234 1901 • Fax: +27 11 234 1925
Cape Town: Unit No’s 7-10 Killarney Gardens, Killarney, Cape Town • Tel: +27 21 557 9910 • Fax: +27 21 557 6788
East London: Unit 6, Collondale Industrial Part, Portions 1 and 2 of Farm 923, East London • Tel: +27 43 736 9746 • Fax: +27 43 736 9735
Port Elizabeth: 66 Paterson Road, North End, Port Elizabeth • Tel: +27 41 484 4760 • Fax: +27 41 484 4766
George: 083 265 9176
Durban: Unit 9, 43 Suffert Street, Pinetown • Tel +27 31 7028001 • Fax +27 31 7028027
Namibia: Cnr Hosea Kutako Avenue and Kudu Gas Street, Northern Industrial, Windhoek • Telephone 0026461 330930/1 • Fax 0026461 210927
www.soliddoors.co.za E-mail: [email protected]