tee C e r t i f ic at e nd an Subject To Co YEAR ar it io GUARANTEE u ns G As Pe r S t a nd ar d 22ND EDITION For 42 years South Africa’s leading wooden door manufacturer 01 2 Panel Executive 2 Panel 2 Panel Cape 4 Panel Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood 12E 0005 12E 0050 SD 8/SD8S SD24 6 Panel Tudor 6 Panel 8 Panel 10 Panel Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood SDE26 12E 0011 12E 0041 12E 0051 For 42 years South Africa’s leading wooden door manufacturer 7 Panel Embossed 13 Panel 19 Panel 8 Panel Arched Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood 12E 0031 12E 0081 12E 0095 12E 0252 8 Panel Stable 6 Panel Security 5 Panel Security Stable Caribbean Security Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood SD28S SD56 12E 0204 12E 0071 02 For 42 years South Africa’s leading wooden door manufacturer Kansas Security Carolina Kentucky Carolann Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood 12E 0021 SD46 SD48 12E 0094 Eco Panel Doors 03 4 Panel Eco 6 Panel Eco 8 Panel Eco 10 Panel Eco Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood Double Sided Engineered Hardwood 12E 0009 12E 0013 12E 0040 12E 0045 For 42 years South Africa’s leading wooden door manufacturer 4 PANEL A+ 6 PANEL A+ 8 PANEL A+ 10 PANEL A+ 12E 0022 12E 0015 12E 0016 12E 0017 4 PANEL MT 6 PANEL MT 8 PANEL MT 10 PANEL MT 12E 0036 12E 0037 12E 0038 12E 0039 MT – Mixed timbers including Pine 04 For 42 years South Africa’s leading wooden door manufacturer Montague Montague Full Glass 3 Light Stable Full Light Double Sided Engineered Hardwood Double Sided Engineered Hardwood Engineered Hardwood Engineered Hardwood SD11 SD12 SD2S SD3 Also available as a full door 05 2 Light 12/18 Light 8 Panel Kansas Security Engineered Hardwood Engineered Hardwood SD6 610/813 x 2032 Pairs 1210/1613 x 2032 Double Sided SA Pine Double Sided SA Pine 03H 0300 03H 0200 SD4 For 42 years South Africa’s leading wooden door manufacturer Pre-Hung Pivot Doors Doors are 1.2m wide, pre-hung in a frame complete with lock, handle and hinges fitted, ready to be built in Sunrise Indigo African Sunset 11R 0513 11R 0514 11R 0515 Horizontal 2 Panel Cape 2 Panel Executive 11R 0533 112R 0587 11R 0586 06 For 42 years South Africa’s leading wooden door manufacturer Pre-Hung Pivot Doors Doors are pre-hung in a frame complete with lock, handle and hinges fitted, ready to be built in Carved Elephant Horizontal 11R 0501 12 Panel 11R 0539 Carved Eagle Indi Glass Carved Symphony 11R 0502 11R 0546 11R 0505 Also available in Lion, Buffalo, Rhino, Big 5, Sunflower and 16 Panel. The same doors are available not pre-hung 07 For 42 years South Africa’s leading wooden door manufacturer Pre-Hung Carved and Panel Doors Doors are pre-hung in a frame complete with a 4 lever lock and 3 hinges fitted, ready to be built in Carved Elephant Caribbean Security Carved Symphony 11R 0552 12E 9020 11R 0550 Carved Doors Elephant Eagle Symphony Sunflower 11R 0001 11R 0002 11R 0005 11R 0003 08 For 42 years South Africa’s leading wooden door manufacturer Also available pre-hung in a frame complete with a 4 lever lock and 3 hinges, ready to be built in African Sunset Indigo Sunrise Rustic 11R 0011 11R 0013 11R 0012 11R 0014 Carved Doors 09 Buffalo Rhino Big 5 Lion 11R 0006 11R 0007 11R 0010 11R 0004 For 42 years South Africa’s leading wooden door manufacturer Hardwood Solidor Saligna Solidor SA Pine Solidor Laminated, Double Sided Laminated, Finger Jointed Double Sided Laminated, Finger Jointed Double Sided 12E 0702 12E 0761 03H 0101 Solidor Stable 12E 0703 Stable 12E 0762 SA Pine Solidor Stable Door 03H 0103 Framed & Ledged Framed & Ledged Finger Jointed Open or Flush Back Engineered Hardwood Open or Flush Back Stable Engineered Hardwood Framed & Ledged Open Back SD1 SD1S SD1PBS 12E 0781 SA Pine (A) Framed & Ledged Open Back SA Pine 03H 0001 SA Pine Open Back Stable Door 03H 0020 Half or Full Flyscreen Framed & Ledged Half Flyscreen 1 of 605mm x 910mm (height) Full Flyscreen 2 of 605mm x 860mm (height) 12E 0902 12E 0901 10 MANUFACTURING PLANTS 1, 2 & 3 For 42 years South Africa’s leading wooden door manufacturer Deep Moulded Panels Sculptured detail with a rich look of wood Recon Teak 4 Panel Recon Teak 6 Panel Seville Red Oak Pisa Hollow Core Double Sided Hollow Core Double Sided Hollow Core Double Sided 6MO 0019 6MO 0029 6MO 0062 Prime Coated Hollow Core Double Sided 6MO 0066 13 Townsend Tudor Toledo Seville Prime Coated Hollow Core Double Sided Prime Coated Hollow Core Double Sided Prime Coated Hollow Core Double Sided Prime Coated Hollow Core Double Sided 6MO 0005 6MO 0007 6MO 0009 6MO 0060 For 42 years South Africa’s leading wooden door manufacturer the SENIOR range of patterned entrance doors The SENIOR range of patterned entrance doors are designed for semiexterior applications only. The SENIOR range is not designed to withstand continuous direct sunlight or driving rain. Doors must be sealed on all six sides immediately before fitting. Whether or not doors are supplied pre-finished, it is imperative that a minimum of three coats of a recommended exterior grade varnish / sealant must be applied to adequately protect the door. No recourse to the factory can be taken should this instruction not be carried out. It is also recommended that a weather bar be fitted to the bottom of the door. Timber products will be degraded and have a reduced aesthetic and functional life span if neglected. (Standard size 813mm x 2032mm) Senior Consul Senior Princess Senior Royal Ambassador Senior Royal Ambassador 10 Panel Half Security 5SE 0001 5SE 0012 Senior Duchess Senior Duchess Full Security 5SE 0013 5SE 0026 5SE 0027 5SE 0028 14 For 42 years South Africa’s leading wooden door manufacturer MD Consul MD Consul 8 Panel Arched Stable MD Consul MD Courier 2SS 0911 2SS 0910 2SS 0950 2SS 0905 MD Statesman Indaba Parklane Albert 2SS 0906 2SS 0903 8 Panel 2SS 0904 15 2SS 0912 For 42 years South Africa’s leading wooden door manufacturer Traditional Melody Ruby San Martino 2SS 0917 2SS 0918 2SS 0919 2SS 0921 San Martino San Martino Quartz Quartz Half Security Full Security Full Security Half Security 2SS 0922 2SS 0923 2SS 0909 2SS 0908 16 For 42 years South Africa’s leading wooden door manufacturer Alpha Beta Topaz 2SS 0924 2SS 0930 Tulsa Half Security 2SS 0937 1/2 Hour Fire Doors Sapele With 8 Panel Moulding 8SP 0922 HS 15 Horizontal Commercial Veneer Sapele Veneer 8SP 0980 8SP 0910 8SP 0920 Also available as a 30 minute Hardboard Fire Door. 17 These half hour fire doors conform to the requirements of a 30-minute Fire Door Test when tested in terms of SANS 10177-2. The construction utilised has passed the stringent assessment tests performed by Firelab. These doors must be properly hung in an approved 25mm rebated Fire Doorframe. For 42 years South Africa’s leading wooden door manufacturer Shallowly Embossed Panels Long-lasting and hard wearing with an attractive wood grain Regency Albany Hollowcore Hollowcore Country West Hollowcore 6MO 0001 6MO 0003 6MO 0013 Flush Panel Doors Hardboard Commercial Veneer Sapele Veneer Senior Sapele Print Ladinia Hollowcore Hollowcore Hollowcore Hollowcore Hollowcore 4PR 0001 1HC0869 1HC 0001 1HC 0301 1HC 0601 S/S Hardboard 2ce 2SS 0201 S/C Hardboard 2ce 3SC 0201 S/S Commercial 2ce 2SS 0501 S/C Commercial 2ce 3SC 0501 S/S Sapele 2ce 2SS 0801 S/C Sapele 2ce 3SC 0801 18 For 42 years South Africa’s leading wooden door manufacturer NEW RANGE Sliding Sash and Mock Sash Range • • • • • • • • • 19 SD SS1 VIC SD SS2 VIC Sliding Sash Width: 800mm Length: 1200mm Sliding Sash Width: 900mm Length: 1300mm Hardwood construction Solid Brass Catch Nylon Pulleys Rubber sealed for draftproofing Rattle free • • • • • Hardwood construction Solid Brass Catch Nylon Pulleys Rubber sealed for draftproofing Rattle free SD MS 1.5 VIC SD MS1 VIC Mock Sash Width: 800mm Length: 900mm Victorian Width: 800mm Length: 1200mm Hardwood construction Solid brass peg stay Solid brass hinges Rubber sealed for draftproofing • • • • Hardwood construction Solid brass peg stay Solid brass hinges Rubber sealed for draftproofing Sliding Sash showing DPC • Black DPC pre fitted around frame for hassle free installation • Top and bottom of frame sealed against moisture • Entire frame pre-dipped Mock Sash showing DPC • Black DPC pre fitted around frame for hassle free installation • Top and bottom of frame sealed against moisture • Entire frame pre-dipped For 42 years South Africa’s leading wooden door manufacturer How To Hang a Door • To assess whether the opening of a door frame is square or not and to determine how much will have to be trimmed off the door, measure the diagonals of the door frame. There should ideally be a maximum clearance of 5 mm at the bottom of the door and 3 mm clearance on the other three sides. To reduce in width, remove equal amounts up to 5 mm from both sides and up to 6mm from the top and bottom of the door, again equally for reductions in length of the door. • If hinges are not on the door frame already these should be fitted at +/- 180 mm from both the top and the bottom of the door frame prior to any measuring or marking. • Place the trimmed door in the opening and wedge it into position both top and bottom. • Mark the hinge positions on the door edges from the hinges on the frame, then remove the door and extend the markings over the edges prior to scoring. • The hinge outlines are now scored with a chisel. • Cut the recess into the door and frame, ensuring the hinge is flush with the edge of the door. The screw holes are now marked and drilled. • The hinge recesses are cut slightly deeper on the inside of the frame so that the hinge is not completely closed when the door is closed. The thickness of the hinge leaves at the knuckle and the recess depth should be the same. The knuckle should protrude from the frame and the door. Use a marking gauge to obtain the same depth for each hinge. Should you not succeed in setting the hinges evenly in the frame the door will not swing freely necessitating time consuming adjustment. Should the door not close easily the hinges need adjusting. • Once the hinges have been positioned correctly they can be screwed up tightly. The above is to be used as a guideline only. As manufacturers we cannot be held responsible for how doors are installed and maintained on site. 20 For 42 years South Africa’s leading wooden door manufacturer PERFORMANCE CLASS MD HD LD LIGHT DUTY Domestic Use FRAMED DOORS Hardwood Engineered Hardwood Eco SA Pine Glass Doors a MEDIUM DUTY HEAVY DUTY Domestic, Commercial, Industrial use High Traffic or Security Use a a a SOLIDORS Hardwood Saligna a SA Pine Hardwood Fingerjointed CARVED DOORS Carved Doors Pre-hung Pivot Doors Pre-hung Carved / Panel Doors OPEN / FLUSH BACK DOORS Hardwood SA Pine Half / Full Flyscreen Hardwood Fingerjointed FLUSH PANEL DOORS Deep Moulded a Medium Duty Senior Range (Semi Solid) 1/2 Hour Fire Shallow Embossed Hollowcore Semi Solid a a DI DRY INTERIOR Domestic Use a a a EXPOSURE CLASS SE Class 1 Ext SEMI EXTERIOR May be Directly Not Exposed to Exposed to Direct Weather Weather once sealed (Sun or Moisture) a a a a a a a a a a a a a a a a a a a a a a Solid Core a a a a a a a a a a a a a Door Frames Arched Door Frame Hardwood Standard Size: 813 x 2032mm 21 Single / Double Door Frame Hardwood Standard Sizes: 762 x 2032mm 813 x 2032mm 1206 x 2032mm 1511 x 2032mm 1613 x 2032mm Single / Double Sidelight Entrance Door Frame Beaded for Glass Standard Sizes: 1.20 / 1.50 / 1.80 For 42 years South Africa’s leading wooden door manufacturer ACCESSORIES 19mm; 32mm Quadrant 19mm; 32mm Scotia 19mm; 25mm Corner Fillet 50mm; 75mm; 100mm Skirting 63 x 13mm T & G Boarding 75mm Cornice 19mm Half Round Beading 32mm Half Round Beading 50mm Cleats 45mm; 38mm Cover Strip RECOMMENDED TREATMENT AND HANDLING OF JOINERY Although it is presumed that people involved with the joinery supplied today in the Building Industry are familiar with the correct storage and handling of timber products, experience shows that this is incorrect. Please inspect carefully for correctness, quality and size prior to any cutting finishing or fitting. Failure to do so will invalidate any claim. • Doors should be stored only in dry rooms with normal humidity. • Moisture from damp floors and screeds must be avoided. • Never store doors in an area where they will be subjected to extreme changes in heat or humidity (e.g. open sided corrugated iron sheds, containers.) • Store doors flat on four evenly spaced dunnages approximately 100mm off the floor to avoid twisting. • Doors should be handled carefully to avoid scratching and other damage. • The top of the door in the stack should be covered with a suitable material such as plywood, hardboard or cardboard to avoid bow due to loss of moisture on the exposed surface. • Doors after manufacture will still be subject to shrinking, swelling and warping, as any wood product is, when exposed to dramatic changes in dryness or temperature and humidity. • All joinery products, i.e. doors and framing should be sealed immediately after delivery onto site and before hanging, on all six sides to avoid gain or loss of moisture depending on local conditions. It is imperative that doors be sealed on all six sides after trimming to size and before fitting. • Avoid hanging doors in an open out rebate where they will be exposed to the weather eg. where there is no sufficient overhang or protection. • At least three coats of a recommended sealer should be applied within twenty-four hours of one another, to all six sides of the door. • Timber doors must be maintained by the client and re-sealed regularly at least six monthly, dependent upon the exposure to the element i.e. whether north facing etc. and the degree of protection afforded by the overhang of roof, awnings etc. depending on type of finish used. • Timber products will be degraded and have a reduced aesthetic and functional life span if neglected. • Proper care and attention should be paid to levels to allow for screed thickness. • Not to impair the structural strength of a door a maximum of 5mm trim is allowed from any side, top or bottom. Doors must be trimmed equally from both sides top and bottom. • Endeavour to only hang doors as near as occupation as possible to avoid damage due to banging, whilst left open. Fit this into the production programme at the outset. • Doors must be sealed immediately on all six sides and be fitted with a lock and not allowed to swing freely and bang. Contracts such as schools and compounds must have cabin hooks fitted immediately to prevent damage. • All exterior doors should be fitted with a weather bar. • Any door found to have a factory fault will be replaced free of charge within 6 months of delivery. Kindly inspect doors for patent defects before fitting and hanging. Doors with patent defects which have been fitted and hung will not be exchanged. We shall not be held responsible for any incidental work or expenses arising out of, or because of, any defect in our product, and our liability shall in no case exceed our invoiced price. In conclusion all external timber doors must be maintained throughout their life time. It is however obvious that the doors are being abused and not sealed with three coats immediately before hanging. Failure to do so allows loss or gain of moisture depending on prevailing conditions. The abuse of joinery and its treatment are extremely prevalent. Regular maintenance must be maintained as mentioned earlier. Once deterioration and discolouration, peeling and flaking of the sealer is noticed, a medium sandpaper should be used to remove “dead” sealer and then resealed. Timber is extremely durable if handled in the proper manner, but it is essential that the initial storage, trimming and sealing is done correctly. Medium hardwoods obviously exhibit less of a tendency to shrinkage than light hardwoods and this should be borne in mind. Most problems generally occur when the product is removed from storage and having been manufactured during the summer rainfall period will absorb moisture to equilibriate moisture in the air. If doors are then exposed to greatly reduced moisture in the air, i.e. in winter, and are not treated and sealed immediately, shrinkage, warpage etc. will be impossible to avoid. This is the basis on which manufacturers world wide expect joinery products to be handled. Solid Doors reserves the right to discontinue any line or product, and change specifications and construction details without notice. E&OE 22 Windows and Sliding Doors Sliding Doors, Windows and Folding Sliding Doors shown are a small selection from our extensive range. A complete brochure of all Sliding Doors, Windows and Folding Sliding Doors is available on request. All Correspondence to: PO Box 2274, Rivonia, 2128, Republic of South Africa Head Office: 4 Coombe Place, Rivonia, Sandton, Republic of South Africa • Tel: +27 11 234 1901 • Fax: +27 11 234 1925 Cape Town: Unit No’s 7-10 Killarney Gardens, Killarney, Cape Town • Tel: +27 21 557 9910 • Fax: +27 21 557 6788 East London: Unit 6, Collondale Industrial Part, Portions 1 and 2 of Farm 923, East London • Tel: +27 43 736 9746 • Fax: +27 43 736 9735 Port Elizabeth: 66 Paterson Road, North End, Port Elizabeth • Tel: +27 41 484 4760 • Fax: +27 41 484 4766 George: 083 265 9176 Durban: Unit 9, 43 Suffert Street, Pinetown • Tel +27 31 7028001 • Fax +27 31 7028027 Namibia: Cnr Hosea Kutako Avenue and Kudu Gas Street, Northern Industrial, Windhoek • Telephone 0026461 330930/1 • Fax 0026461 210927 www.soliddoors.co.za E-mail: [email protected]
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