POLYGON MILLLING
Polygon Milling Cutter
or u e on lathe
ith a ility to
achine poly on pro le .
J
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J1
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
2.362 60
for machine: Star SR-20J
for insert N314.MK40.20
Picture = left hand cutting version
J
Part number
Insert
L381.A060.13.04
31 ...
Ds
d2
d3
h
60
50
13
.2
Further sizes upon request
plea e ee Technical n truction .
Spare parts
3 1. 060.13.0
J2
Screw
5F.08T20P
Type of machine
.5
Star SR-20J
Dimensions in mm
or tor ue peci cation o the cre
Cutter
tmax
TORX PLUS® Wrench Balance element
T20PQ
N314.AT30.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
70 6 9
for machine: Gildemeister
for insert L314.MK50.20
Picture = left hand cutting version
Part number
Insert
Ds
d2
d3
d4
h
tmax
J
Type of machine
L381.G070.15.04
31 ...
70
58
11.5
15.0
15
8°16'
5
G
L381.G086.25.04
31 ...
86
7
1 .0
2 .7
23
8°16'
5
GM20-6.-35- GM 35
L381.G098.26.04
31 ...
98
86
20.0
25.
23
8°32'
5
GM35-6.-35- .- 2-6 GM 35
Further sizes upon request
25 G 32
Dimensions in mm
or tor ue peci cation o the cre
plea e ee Technical n truction .
Spare parts
Cutter
3 1.G070.15.0
3 1.G0...0
Screw
5.10T20P
5.12T20P
TORX PLUS® Wrench Balance element
T20PQ
T20PQ
N314.AT40.HM
N314.AT40.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J3
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.150
0
for machine: Gildemeister
for insert N314.MK40.20
Picture = left hand cutting version
J
Part number
Insert
L381.G080.16.04
31 ...
Ds
d2
d3
d4
h
tmax
80
68
16
16
9
5
Further sizes upon request
plea e ee Technical n truction .
Spare parts
3 1.G0 0.16.0
J4
Screw
5F.08T20P
T 20 32
Dimensions in mm
or tor ue peci cation o the cre
Cutter
Type of machine
TORX PLUS® Wrench Balance element
T20PQ
L314.AT30.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.5 3 90
for machine: Gildemeister
for inserts L314.MK50...
Picture = left hand cutting version
Part number
Insert
L381.G090.22.04
31 ...
Ds
d2
d3
d4
h
tmax
90
7
30
22
20
5
Further sizes upon request
J
Type of machine
T32 - 2
Dimensions in mm
or tor ue peci cation o the cre
plea e ee Technical n truction .
Spare parts
Cutter
3 1.G090.22.0
Screw
5.12T20P
TORX PLUS® Wrench Balance element
T20PQ
N314.AT40.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J5
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.5 3 90
for machine: INDEX
Picture = right hand cutting version
J
Part number
Insert
L381.X090.27.04
R381.X090.27.04
for inserts R/L314.MK50...
R = right hand version
31 ...
31 ...
Ds
d2
d3
h
tmax
90
7
27
16.2
5
State R or L version
or tor ue peci cation o the cre
plea e ee Technical n truction .
Spare parts
3 1. 090.27.0
J6
Index ABC
Dimensions in mm
Further sizes upon request
Cutter
Type of machine
Screw
5.12T20P
TORX PLUS® Wrench Balance element
T20PQ
020.0314.1531
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
CUTTER Type
381
Cutting edge Ø
2. 9
73.5
for machine: INDEX
for insert N314.MK40.20
Picture = right hand cutting version
Part number
Insert
R381.X073.16.04
31 ...
Ds
d2
d3
h
tmax
73.5
63.5
16
8
5
Further sizes upon request
or tor ue peci cation o the cre
J
Type of machine
E M 25
Dimensions in mm
plea e ee Technical n truction .
Spare parts
Cutter
3 1. 073.16.0
Screw
5F.08T20P
TORX PLUS® Wrench Balance element
T20PQ
R314.AT30.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
7
POLYGON MILLING
CUTTER Type
381
Cutting edge Ø
2. 9
73.5
for machine: INDEX
for insert N314.MK40.20
Picture = right hand cutting version
J
Part number
Insert
R381.X073.16.03
31 ...
Ds
d2
d3
h
tmax
73.5
63.5
16
8
5
Further sizes upon request
or tor ue peci cation o the cre
Screw
3 1. 073.16.03 5F.08T20P
J8
E M 25
Dimensions in mm
plea e ee Technical n truction .
Spare parts
Cutter
Type of machine
TORX PLUS® Wrench
T20PQ
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.5 3 90.0
for machine: Nakamura
for insert N314.MK40.20
Picture = left hand cutting version
Part number
Insert
L381.N090.16.04
31 ...
Ds
d2
d3
h
tmax
90
80
16
7.
5
Further sizes upon request
J
Type of machine
WT250
Dimensions in mm
or tor ue peci cation o the cre
plea e ee Technical n truction .
Spare parts
Cutter
3 1. 090.16.0
Screw
5F.08T20P
TORX PLUS® Wrench Balance element
T20PQ
L314.AT30.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J9
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
7 9 11
for machine: A.H. Schütte
for insert L314.MK70.M0
Picture = left hand cutting version
J
Part number
Insert
Ds
d2
d3
d4
h
tmax
Type of machine
L381.S078.30.02
31 ...
7
66.0
26.3
30.1
19
5°42'38''
*
G1 . G20. G1
L381.S098.30.02
31 ...
98
9 .6
26.3
30.1
19
5°42'38''
*
G20
L381.S118.30.02
31 ...
118
115.0
26.3
30.1
19
5°42'38''
*
Further sizes upon request
illin
.197 5.0
Groo e
or tor ue peci cation o the cre
illin
.0 7 1.2
plea e ee Technical n truction .
Spare parts
Cutter
Screw
3 1. ... 5.15T20P
J10
32. 2.51.67
E1
26.32
2
Dimensions in mm
Note:
rein orce pocket ee in a ial irection
* tmax i e
26.- .-
TORX PLUS® Wrench
T20PQ
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
79 9 11
for machine: A.H. Schütte
for insert L314.MK70.M0
Picture = left hand cutting version
Part number
Insert
Ds
d2
d3
d4
h
tmax
L381.S078.30.03
31 ...
7
77.0
26.3
30.1
19
5°42'38''
*
G1 . G20. G1
L381.S098.30.03
31 ...
98
9 .6
26.3
30.1
19
5°42'38''
*
G20
L381.S118.30.03
31 ...
118
115.0
26.3
30.1
19
5°42'38''
*
Further sizes upon request
J
Type of machine
26.- .-
32. 2.51.67
E1
26.32
2
Dimensions in mm
Note:
rein orce pocket ee in a ial irection
* tmax i e
illin
.197 5.0
Groo e
or tor ue peci cation o the cre
illin
.0 7 1.2
plea e ee Technical n truction .
Spare parts
Cutter
Screw
3 1. ... 5.15T20P
TORX PLUS® Wrench
T20PQ
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J11
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.150
0
for machine: Tornos
for insert N314.MK40.20
Picture = left hand cutting version
J
Part number
Insert
L381.D080.16.04
31 ...
Ds
d2
d3
h
tmax
80
57.5
16
13.6
5
Further sizes upon request
plea e ee Technical n truction .
Spare parts
3 1. 0 0.16.0
J12
Screw
5F.08T20P
E
2000
E
13 20 26
Dimensions in mm
or tor ue peci cation o the cre
Cutter
Type of machine
TORX PLUS® Wrench Balance element
T20PQ
L314.AT30.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.3 6
6
for machine: Tornos
for inserts L314.MK50...
Picture = left hand cutting version
Part number
Insert
L381.D086.25.04
31 ...
Ds
d2
d3
d4
h
tmax
86
7
18
2 .7
23
5
Further sizes upon request
J
Type of machine
Torno Multi- eco
Dimensions in mm
or tor ue peci cation o the cre
plea e ee Technical n truction .
Spare parts
Cutter
3 1. 0 6.25.0
Screw
5.12T20P
TORX PLUS® Wrench Balance element
T20PQ
N314.AT40.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J13
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
3.150
0.0
for machine: Traub
for insert N314.MK40.20
Picture = right hand cutting version
J
Part number
Insert
R381.T080.16.04
31 ...
Ds
d2
d3
h
tmax
80
69
16
12
5
Further sizes upon request
plea e ee Technical n truction .
Spare parts
3 1.T0 0.16.0
J14
Screw
5F.08T20P
TRAUB TNL18
Dimensions in mm
or tor ue peci cation o the cre
Cutter
Type of machine
TORX PLUS® Wrench Balance element
T20PQ
R314.AT40.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
381
CUTTER Type
Cutting edge Ø
2.717 69
for machine: Traub
for insert N314.MK40.20
Picture = left hand cutting version
Part number
Insert
L381.T069.12.04
31 ...
Ds
d2
d3
h
tmax
69
57.5
12
8
5
Further sizes upon request
J
Type of machine
T
12-7 T
26 T
36
Dimensions in mm
or tor ue peci cation o the cre
plea e ee Technical n truction .
Spare parts
Cutter
3 1.T069.12.0
Screw
5F.08T20P
TORX PLUS® Wrench Balance element
T20PQ
L314.AT30.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J15
POLYGON MILLING
CUTTER Type
M275
Cutting edge Ø
1.575
0
for machine: Tornos
Picture = left hand cutting version
J
Part number
Insert
LM275.D040.10.04
RM275.D040.10.04
for insert
R/LS275.MK13.M0
L = left hand version
275...
275...
Ds
d1
d2
d3
h
h1
tmax
40
33
15.5
10
7.9
8
3
Further sizes upon request
or tor ue peci cation o the cre
M275. 0 0.10.0
M275. 0 0.10.0
J16
E
7 10
Dimensions in mm
plea e ee Technical n truction .
Spare parts
Cutter
Type of machine
Screw
030.357P.315
030.357P.315
TORX PLUS® Wrench Balance element
T10PL
T10PL
LS275.AT41.HM
RS275.AT41.HM
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
POLYGON MILLING
M275
CUTTER Type
Cutting edge Ø
2.520 6
for machine: Traub
for insert
RS275.MK13.M0
Picture = right hand cutting version
Part number
Insert
RM275.T064.33.03
275...
Ds
d1
l1
d3
d4
tmax
64
56
39
36
33
3
Further sizes upon request
or tor ue peci cation o the cre
J
Type of machine
T
12-7 Ge en pin el
Dimensions in mm
plea e ee Technical n truction .
Spare parts
Cutter
Screw
M275.T06 .33.03 3.5.10.T10P
TORX PLUS® Wrench
T10PL
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
17
POLYGON MILLING
S275
INDEXABLE INSERT Type
Width of milling
.157
for use with Cutter
Type M275
R/LS275.MK13.M0
s
r
.157
.15
.00
P
M
on stock
4 weeks
main recommendation
alternative recommendation
uncoated grades
coated grades
ra e
er et
N
S
H
Dimensions in inch
Carbide grades
Further sizes upon request
J18
TF45
w
TI25
Part number
TN35
J
L = left hand version
MG12
R = right hand version shown
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1 - 888 - 818 HORN
POLYGON MILLING
INDEXABLE INSERT Type
314/N314
Width of milling
.157 - .276
for use with Cutter
r
N314.MK40.20
.157
.1 2
-
R/L314.MK50.20
.197
.205
.006
1+2
L314.MK70.M0
.276
.291
.006
1+2
MG12
N
S
H
Dimensions in inch
or
1+2
P
M
on stock
4 weeks
main recommendation
alternative recommendation
uncoated grades
coated grades
ra e
er et
tate
Operation
AS45
s
TA45
w
TI25
Part number
TN35
Type 381
Carbide grades
er ion
Further sizes upon request
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J19
J
POLYGON MILLING
314
INDEXABLE INSERT Type
Width of milling
.197 - .213
for use with Cutter
Type 381
s
r
tmax
R/L314.MK50.5.20
.197
.213
.006
.197
L314.MK50.20L
R314.MK50.20L
.213
.213
.02
.197
P
M
on stock
4 weeks
main recommendation
alternative recommendation
uncoated grades
coated grades
ra e
er et
N
S
H
Dimensions in inch
Carbide grades
State R or L version
Further sizes upon request
J20
TF45
w
TI25
Part number
TN35
J
R = right hand version
MG12
L = left hand version shown
In the UNITED STATES call us toll free
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TECHNICAL INFORMATION
The concept o
oly on Millin
oly on illin e cri e the anu acturin o at hile rotatin co ponent ith poly on
illin cutter on
lathe
i
uto atic lathe or Multi pin le achine .
The co ponent ain pin le an the illin cutter li e tool ha e to run ith ynchroni e
rotation .
The operation only works in conventional milling!
The nu er o at epen on the rotation ratio et een co ponent an
ell a on the nu er o in ert o the illin cutter.
t a re olution ratio o 2:1 the hape o the pro uce
uita le or o t application uch a acro - at .
t a re olution ratio o 1:1 the hape o the pro uce
i not uita le or acro - at .
t a re olution ratio o 3:1 the hape o the pro uce
i a
ell not uita le or acro - at .
ccor in to thi the nu
on the illin cutter.
er o
To calculate the hape o the at
illin cutter a
at are little con e . The or
error i
at are hea ily con e . Thi
hape
at are hea ily conca e. Thi
at at the co ponent i t ice the nu
hape
er o cuttin in ert
J
ollo in para eter are nece ary:
1. uttin ia eter o the poly on ilin cutter
2. cro - at i en ion
3. re achine ia eter o the co ponent
. u er o at
5. e olution ratio o co ponent an
illin cutter
The at can e pro uce
e urrin .
y roo in or y turnin .
ha
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1 - 888 - 818 HORN
er can e pro uce
y pro lin
J21
TECHNICAL INFORMATION
T o at
achine
ith 1 cuttin e
e.
our at
achine
ith 2 cuttin e
e .
e olution ratio 2:1 to the
e olution ratio 2:1 to the
ain pin le.
ain pin le.
J
i
J22
at
achine
ith 3 cuttin e
e .
e olution ratio 2:1 to the
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
ain pin le.
TECHNICAL INFORMATION
Form
No. of inserts on the
cutter
Ratio =
Tool:Spindel
Flats
1
1:1
not uita le hea ily con e
2
1
1:1
2:1
not uita le con e
ery uita le little con e
3
2
1
1:1
1.5 : 1
3:1
2
1
2:1
4:1
3
2
1
1.66 : 1
25:1
5:1
3
2
2:1
3:1
ery uita le little con e
not uita le conca e
4
2
2:1
4:1
ery uita le little con e
not uita le conca e
not uita le con e
uita le con e
ery uita le little conca e
ery uita le little con e
not uita le conca e
uita le con e
ery uita le little conca e
not uita le conca e
Cutting data
Material
Grades
Al
M 5
9 Mn
2
16Mn r5
5
vc sfm
Feed rate
IPT
MG12
1600 - 3200
.00 - .00
MG12
1600 - 3200
.00 - .00
TI25
600 - 1600
.003 - .006
TI25
500 - 800
.002 - .00
J
Feed rate values only valid for turning process!
At grooving process the feed rate has to be reduced by 30 - 50 %, depending
on the insert width!
Example::
Cutter Ø 90 mm
SW 24 mm
Material: teel
vc 1 7
M
fZ .003 T
3 n ert l 2:1
Flat length: 12 mm
Cycle time: ~ 2 ec.
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J23
MILLING CUTTER - SUMMARY
J
Machine manufacturer
Machine
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
Gil e ei
INDEX
INDEX
INDEX
INDEX
M
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
l re H.
G 32
G 25
GM20-6
GM26-6
GM35-6
GM35GM35GM 2-6
GM 35
GM 35
SPRINT32L
SPRINT44L
ABC
ABC
M 25
M 25
WT250
AF26
AF26
AF32
AF32
AF42
AF42
G1
G1
SE18
SE18
SF20
SF20
SF26L
SF26L
SF26S
SF26S
SF26S
SF26S
SF32
SF32
SF42
SF42
SF51
SF51
67
67
G1
G1
G20
G20
ter
ter
ter
ter
ter
ter
ter
ter
ter
ter
ter
ter
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
ch
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
tte
oly on cutter or urther
J24
Polygon milling cutter
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1.G070.15.0
1.G070.15.0
1.G0 6.25.0
1.G0 0.16.0
1.G09 .26.0
1.G0 6.25.0
1.G09 .26.0
1.G09 .26.0
1.G0 6.25.0
1.G09 .26.0
1.G090.22.0
1.G090.22.0
1. 090.27.0
1. 090.27.0
3 1. 073.16.0
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
1.
073.16.03
090.16.0
09 .30.03
09 .30.02
09 .30.03
09 .30.02
11 .30.03
11 .30.02
07 .30.03
07 .30.02
09 .30.03
09 .30.02
09 .30.03
09 .30.02
09 .30.03
09 .30.02
09 .30.03
09 .30.03
09 .30.02
09 .30.02
11 .30.03
11 .30.02
11 .30.03
11 .30.02
11 .30.03
11 .30.02
11 .30.03
11 .30.02
07 .30.03
07 .30.02
07 .30.03
07 .30.02
Indexable inserts
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
achine upon re ue t.
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
.M
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
50.20 T
0.20 T
0.20 T
0.20 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
70.M0 T
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
Z
RPM max.
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
3
23
3
2
3
2
3
2
3
2
3
2
3
2
3
2
3
3
2
2
3
2
3
2
3
2
3
2
3
2
3
2
13 000
13 000
11 000
12 000
10 000
11 000
10 000
10 000
11 000
10 000
13 000
13 000
11 000
11 000
12 000
12 000
11 000
15 000
15 000
15 000
15 000
12 000
12 000
20 000
20 000
15 000
15 000
15 000
15 000
15 000
15 000
15 000
15 000
15 000
15 000
12 000
12 000
12 000
12 000
12 000
12 000
12 000
12 000
20 000
20 000
20 000
20 000
* reinforced pocket
MILLING CUTTER - SUMMARY
Machine manufacturer
Machine
Star
TORNOS
TORNOS
TORNOS
TORNOS
TORNOS
TORNOS
TORNOS
TRAUB
TRAUB
TRAUB
TRAUB
SR-20J
3 1. 060.13.0
Deco13
Deco20
Deco26
Deco2000
Multi- eco
eco 7 10
eco 7 10
T 12-7
T 12-7
TNL26
T 36
3
3
3
3
TRAUB
oly on cutter or urther
T
T
12-7 T
36
Polygon milling cutter
Indexable inserts
13.M0T 35
0.20 T 35
0.20 T 35
0.20 T 35
3 1.T069.12.0
31 .M
0.20 T 35
23
3 1. 0 6.25.0
M275. 0 0.10.0
M275. 0 0.10.0
26
13 000
275.M
31 .M
31 .M
31 .M
0.16.0
0.16.0
0.16.0
0.16.0
achine upon re ue t.
35
35
35
35
35
13 000
12 000
12 000
12 000
12 000
11 000
15 000
15 000
13 000
13 000
13 000
13 000
M275.T06 .33.03
3 1.T069.12.0
3 1.T069.12.0
3 1.T069.12.0
0
0
0
0
.M 0.20 T
.M 0.20 T
.M 0.20 T
.M 0.20 T
.M 0.20 T
.M 50...
RPM max.
3
23
23
23
23
3
3
3
3
23
23
23
1.
1.
1.
1.
31
31
31
31
31
31
Z
275.M 13.M0 T 25
275.M 13.M0 T 25
* reinforced pocket
J
In the UNITED STATES call us toll free
1 - 888 - 818 HORN
J25