What's New Book 2010 MY Commercial Vehicle Special Vehicle Engineering June, 2009 TABLE OF CONTENTS 2010 MY What's New Book Page No. 2 3 4 Subject Table of Contents 2010 MY Ford Truck “What’s New Book” Body Builder Quality Programs and Assembly Plant Job #1 Timing 5--10 E-Series E-150/ E250/ E350/ E450 Wagon/ Van/ Cutaway/ Stripped Chassis Major Product Features 11--15 F-150 2010 MY Major Product Features 16--19 F-250/ E350/ F450/ F550 Super Duty 2010 MY Major Product Features 20--23 F53 & F59 2011MY Commercial Stripped Chassis Major Product Features 24 F-650/ F750 Major Product Features 25 Ranger Major Product Features 26-28 Transit Connect Major Product Features 29-30 Ford Works Solutions 31 32 Important Phone Numbers and Web Sites Obtaining Publications 2 2010 MY Ford Truck “What’s New Book” The purpose of this book is to provide some advance insight into 2010 model year Ford Truck product features that may assist final stage manufacturers and vehicle alteration companies in preparing their production process. This book is for reference only, reflecting information available as of June 2009, and is subject to change without notice. It should be used in conjunction with other related Ford publications listed below. Methods to obtain these and other useful publications are described further in this manual. FOR ADDITIONAL INFORMATION VISIT: Truck Body Builder Advisory Service Website (www.fleet.ford.com/truckbbas) Bulletins: Hot Off The Press: Publications: Body Builder Layout Book: Quality Program Guidelines: Incomplete Vehicle Manuals: Support Contacts: Other: Lists links to the latest Bulletins for Ford Truck Quality Programs Lists links to latest up-to-date publications available to body builders Provides access to Body Builders Layout Book Lists links to Ford Truck Quality Program Guidelines for final stage manufacturers and vehicle alterers Lists links to model years 1997–2010 IVM’s Lists frequently requested phone and fax numbers Links and Frequently Asked Questions (FAQ) © 2008 Ford Motor Company. This manual is the property of Ford Motor Company. Reproduction or use for any other purpose, without the permission of Ford Motor Company, is prohibited. 3 Body Builder Quality Programs Responsible for qualifying the engineering process control capability of final stage manufacturers under these Ford Truck Quality Programs: The following organizations are established to provide technical assistance to vehicle modifiers of Ford Truck chassis. They are part of the Special Vehicle Engineering Department within Commercial Vehicle Engineering. TRUCK BODY BUILDER ADVISORY SERVICE (BBAS) Provides technical assistance for truck body builders Phone: (877) -840- 4338 Web Site: www.fleet.ford.com/truckbbas Email: [email protected] SPECIAL VEHICLE ENGINEERING & QUALITY PROGRAMS Responsible for qualifying the engineering process control capability of the final stage manufactures under these Ford Truck Quality Programs • Ambulance Quality Program • Motor home & Transit Bus Quality Program • Conversion Van Quality Program • Series Quality Program • Adaptive Mobility Quality Program • Ship Thru Quality Program Assembly Plant Job #1 Timing Model Year - Vehicles Assembly Plant Job #1 2010MY E-Series 2010MY F-150 Ohio Assembly Plant Dearborn Truck Plant & Kansas City Assembly Plant 8/3/2009 6/15/2009 7/13/2009 2010MY F-250/ F350/ F450/ F550 Super Kentucky Truck Plant 6/8/2009 2011MY F53 Commercial Stripped Chassis Detroit Chassis Plant 1/18/2010 2011MY F59 Commercial Stripped Chassis Detroit Chassis Plant 1/18/2010 2010MY F650/ F750 Super Duty Escobedo, Mexico 7/6/2009 2010MY Transit Connect 2010MY Ranger Kocaeli, Turkey 4/4/2009 Twin City 9/21/2009 © 2009 Ford Motor Company. This manual is the property of Ford Motor Company. Reproduction or use for any other purpose, without the permission of Ford Motor Company, is prohibited. 4 2010 MY E-Series (E150/ E250/ E350/ E450) WAGON/ VAN/ CUTAWAY/ STRIPPED CHASSIS MAJOR PRODUCT FEATURES E-350 DRW Cutaway The new 2010 MY Ford E--Series builds on its popularity in the full size van/ bus segment, where it has held "Segment Leadership for 30 Consecutive Years". Also, E-Series was ranked #1 by J.D. Powers in the Initial Quality Survey (IQS), among all 13 Van competitors. Ford E--Series combines the breadth and depth of product choices and new customer features to drive the changes for 2010. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit New SRW E350 Cutaway Available in 138”/158” wheel base w/ 5.4L,6.8L @10,050 GVWR & 6.0L Engine New Ambulance Prep Package Available w/ 6.8L gas eng in US & CA Only Prep Package Includes similar content available options as the 2009MY 6.0L diesel ambulance prep package (Late Availability). New E350 SRW Cutaway 158” wheel base RPO offering to support longer body requirements New optional heavy duty 225 amp Available on 6.8L gas engines only. (Increased rating over current 195A offering) Exterior and Interior Colors New Ingot Silver exterior color. Sterling Gray and Forest Green exterior colors are not available. Forest Green Interior is not available CNG/ LPG Prep Engine (5.4L/ 6.4L) Engine comes with hardened valves/ seats for after market CNG or LPG upfit (Late Availability.. 5 2010 MY E-Series – New Vehicle Offerings Ambulance Prep Package Available w/ 6.8L gas engine in US and CA Only E350 Extended Van (7900 lbs Max UVW) E350 SRW/ DRW Cutaways E450 DRW Cutaway New Gas Ambulance Prep Package Prep Package Includes same content available options as the current 6.0L diesel ambulance prep package except 225 Amp High Output Alternator Unique gas powertrain related hardware for ambulance application Added 550 lbs of payload capacity for upfit and end customer use Fuel Tank for Cutaway E350 SRW/ DRW 138” W/B (40 Gallon) E350 DRW 158” W/B & E450 Cutaway (40 or 55 Gallon Fuel Tank) E350 SRW Cutaway @ 10,050 GVWR • Available with 5.4L, 6.8L and 6.0L Diesel Engines • Rear GAWR limit is 6084 lbs (Same as current E350 SRW C/A) • Class 3 Vehicle capability on a SRW Chassis E350 SRW Cutaway @ 10,050 GVWR New E350 SRW Cutaway @158” W/B, in addition to the 138” (to Support longer Bodies) • Provides incremental up fit flexibility & capacity, if front to rear load distribution can be achieved E350 SRW Cutaway 5.4L w/ 4 speed transmission up to 10,050 GVWR • 4 speed transmission provides a fuel economy Benefit of 5.0% - 7.5% versus 5 speed transmission, dependant on drive cycle Upgraded Mid Series Packages Mid Series Upgrade Package on Commercial Vans/ Wagons/ Cutaways Aerodynamic Halogen Headlamps Black painted Front Bumper and Lower Valance Chrome Grille Available w/ optional step bumper on Van and Wagon (Not Available on RV Van, Shuttle Bus) 6 2010 MY E-Series – New Interior Features and Options Reverse Park Aid Optional on RV Van Back-up camera system (Includes electrochromatic mirror) video screen on interior rear view mirror. (N/A on Cutaway &Stripped Chassis). (Available on Wagons/ Cargo Van 2009MY) Electro-chromatic mirror w/ Back-up Display Back up camera displayed on screen, if equipped Navigation Radio Camera – Located in upper LH corner of the license plate bracket NAV Radio – w/ Back up Display Rear - License Plate Bracket (LPB) New Exterior Aero Mirrors - Manual & Power with Convex Spotter Optional on Vans Standard on Wagons N/A on SRW Cutaways New Exterior Aero Mirrors – with Spotter 7 2010 MY E-Series – New Interior Features and Options • SYNC voice activated control of blue tooth devices, including phone, MP3 player. Included with Navigation Radio and optional with AM/FM/ CD Radio. Includes electrochromatic interior mirror, with microphone • Message Center has new optional Hour Meter with gas engines. Standard on XLT Series & Optional on all vehicles except Stripped Chassis. (Diesel equipped vehicles w/ message center hour meter included in 2009 MY) • 6CD Player Radio is No Longer Available SYNC – Voice Activated Message Center w/ New Hour Meter Note: MP3 plug and play input jack technology is available with single CD player MP3 plug and play 6CD Player Radio is No Longer Available 8 2010 MY E-Series – Chassis/ Electrical/ Powertrain New Valve Mounted TPMS Sensors. Replaces Band Sensor on SRW models except, (except aluminum wheels) • • • New Valve Mounted TPMS Sensors • • • Package based on rubber snap-in valve technology Change for TPMS sealing technology Valve design based on standard tire valve Allows simple assembly to the wheel rim RF power and battery life comparable with current sensor Compact and light weight sensor - Overall sensor weight reduced from 38g to 31g Fitment universal with all wheels Full functionally maintained, same as current sensor New optional heavy duty 225 amp alternator Available on 6.8L gas engines only. (Increased rating over current 195A offering) New Optional Heavy Duty 225 amp Alternator New CNG/LPG Engine Prep Pkg 5.4L/ 6.8L • Engine comes with hardened valves/ seats for after market CNG or LPG upfit • Does not include CNG/ LPG fuel tanks or lines • Additional equipment combined with a certified calibration/ reflash is required from external upfiters • OEM emissions certification labels no longer valid if CNG/ LPG conversion is completed. 6.8L New CNG or LPG Engine Prep Package 9 2010 MY E-Series – New FMVSS Requirements FMVSS 201U: Interior head impact requirement for incomplete/ altered vehicles. Effective: Vehicles built on/ or after 09/01/2009. Vehicle Applicability: Any final stage upfit or alteration performed on a Cutaway or Van/ Wagon at 10,000 lbs. GVWR or less with the following exemptions: School bus or any bus configuration w/ 10,000 lbs. GVWR or less or Stripped Chassis models. Important: Ford has tested their Cutaways, Vans/ Wagons at 10,000 lbs. GVWR or less. These vehicles as built, meet the 201U requirements. However, any upfit or alteration which affects the function, location or structural characteristics of any upper interior trim component will need to be recertified. Also, any added components must conform to the 201U requirements where applicable. See 2010 MY incomplete Vehicle Manual for more details. FMVSS 301: Fuel system integrity for Incomplete/ Altered Vehicles Effective: Vehicles built on/ or after 09/01/2009. For 2010MY E-Series Job #1 additional Chassis components are being added for, which will require IVM installation, for FMVSS 301 pass thru compliance on E350 SRW/ DRW Cutaways (School Bus and Non School Bus) and Stripped Chassis models. See examples below E350 SRW 138“/ 158” W/B (Non School Bus) • Required part will be provided, but not installed in vehicle position E350 DRW 176" W/B • Required part will be provided, but not installed in vehicle position Additional Information: QVM bulletin will be published detailing the changes and requirements. If you have any further questions please contact the Body Builders Advisory Service (BBAS) or refer to the 2010MY Incomplete Vehicle Manual (IVM) and/ or the 2010MY Body Builders Layout Book. 10 2010MY F-150 MAJOR PRODUCT FEATURES F150 XLT The 2010MY Ford F-150 offers the right truck for each customer, whatever their needs. Work trucks, affordable Sport pickups (STX), the heart of the lineup XLT, Off-road FX4, Lariat and King Ranch luxury, and top-of-the-line Platinum sophisticated luxury. Towing options, more space and more power provide what buyers are looking for in a pickup. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit Upgraded Brake System Provides better brake feel, shorter stopping distances and less brake dust. New electric cooling fans New electric cooling fans replace engine driven fans for all 3 powertrains for improved efficiency. Max Trailer Tow available with 17" tires on XLT The Max Trailer Tow Package is available on light duty XLT S/C and C/C trucks with the P265/70R17 OWL A/T tire (formerly required 18" or 20" wheels/tires). New vinyl flooring for Crew Cab New vinyl flooring standard on XL Crew Cab, and optional on XLT Crew Cab; carpet remains available as an option on XL Crew Cab New My Key feature My Key allows owners to program a key to: Limit vehicle speed, Activate speed alert chimes, and Limit maximum audio volume; promotes safe driving habits for whoever may be driving the vehicle Defrost now included with Power Sliding rear window Power Sliding rear window with privacy tint now has defrost feature; standard on Lariat and higher series; optional on XLT & FX4. 11 2010MY F150 Built for Choice MODEL/ SERIES/ TRIM Model Lineup: F-150s from XL thru Platinum. XL (Work Truck): Available in Regular Cab, Super Cab and Crew Cab. • Regular Cab -- 6.5' & 8' Boxes • Regular Cab – 8’ Box (HD Payload) • Super Cab -- 6.5‘ Box • Super Cab – 8’ Box (HD Payload) • Crew Cab - 5.5' & 6.5 Boxes 2010MY XL STX (Affordable Sport): Available in Regular Cab and Super Cab. • Regular Cab - 6.5' Box • Super Cab - 6.5' Box 2010MY STX XLT (Heart of the Lineup): Available in Regular Cab, Super Cab & Crew Cab • Regular Cab - -6.5' & 8' boxes • Regular Cab – 8’ Box (HD Payload) • Super Cab -- 6.5‘ Box • Super Cab – 8’ Box (HD Payload) • Crew Cab -- 5.5' & 6.5' Boxes 2010MY XLT FX4 (Off Road Capability): Available in Super Cab & Crew Cab • Super Cab - 6.5' Box • Crew Cab - 5.5' & 6.5' Boxes 2010MY FX4 12 2010MY F150 Built for Choice King Ranch (Lariat with KR Luxury): Available in Crew Cab • Crew Cab -- 5.5' & 6.5' Boxes 2010MY King Ranch Platinum (Sophisticated Luxury): Available in Crew Cab • Crew Cab 5.5" and 6.5' Boxes 2010MY Platinum 2010MY F-Series - Built for Towing Built for Towing • Available Max Trailer Towing Package (11,300 lbs.) offered on: •Reg Cab & Super Cab with HD Payload Pkg •Super Cab & Crew Cab XLT / FX4 / Lariat • Standard Trailer sway mitigation • Available Integrated trailer brake controller • 6-speed automatic transmission w/tow haul • Available Telescoping trailer tow mirrors • Available Rearview back-up camera (integrated in navigation display or rearview mirror) 13 2010MY F150 Built for Choice Harley Davidson Crew Cab SVT Raptor with standard 5.4L powertrain 14 2010 MY F150 Built for Choice Mechanical: • New electric cooling fans replace mechanical fans for all powertrains • Upgraded brakes on all series Part New Description New/Modified Description of Change Front Rotor New OD increased from 330to 350mm Front Caliper New New caliper design that supports revised rotor size increase and all road wheel sizes Front Caliper Anchor Mounting Bolts New Size increased from M14 to M16 Knuckle Modified Booster Master Cylinder Modified New Brake Control Madule Vacuum Sensor Modified Expanded usage Modified Vacuum Line for Sensor Modified length Modified for larger M16 caliper anchor bracket bolts Internal changes for pedal feel tuning Piston/bore size increase from 1-1/16” to 1-3/16” Required for vac. Sensor pin input Currently released for 6.2L, now will be expanded to 4.6L and 5.4L Modify length due to vacuum sensor Rear Caliper Linings New New higher mu linings 15 2010 MY Super Duty MAJOR PRODUCT FEATURES 550 XL Super Duty The 2010 MY Ford F-Series Super Duty reinforces the “Built Ford Tough” image of the F-Series and expands its availability to meet the needs of a multitude of commercial vocations, as well as personal use. Ford F-Series Super Duty combines the attributes of power, capability and breadth of product choices which are enhanced by new customer features. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit TPMS New technology - Snap in valve stem mounted (F250/350 SRW) TorqShift Transmission Control pressure reduction in the 6.4L Diesel application for improved economy Front to Front Compatibility Added Brackets Aluminum Wheels Added 17” cast aluminum wheels F-250/ F-350 base XLT versions Three New Exterior Colors Tuxedo Black, Ingot Silver, Tri-Coat Platinum White FMVSS 301 Fuel System Integrity (Vehicles built on/ or after 09/01/09) Pick up box delete/ Removal (10K GVWR and under) Chassis Cab Sales Restriction 16 2010 MY Super Duty Overview Revised Offerings: • Added 3.31 ratio for diesel fuel economy w/17” tires < 5,600 max. FGAWR 4x2, 4x4 w/o upgraded front • Dropped 3.73 ratio for F250/F-350 SRW 6.4L A/T • Dropped SuperCab & Crew Cab 84” CA offerings on F350 DRW chassis cab • Dropped F350 DRW Pickup w/ Fat Boy Front End and Stabilizer Package for F250/F350 Pickups? • Dropped Gas caps no longer include the BP logo (09MY running change) • Dropped FX4 as Trim Series • Revised 4x4 Off-Road Package Decal to FX4 Off-Road • F350 SRW Chassis Cab (10,000 GVWR and under) will not be available from 09/01/09 to 2010 Job #1 last. Will be available Job #1 2011MY Elimination of manual transmission offering from: • Gas F-250/F-350 SRW pickups w/ 4x2 & Super or Crew Cab • Diesel F-250/F-350/F-450 pickups w/ 4x2 (all cab styles) • All gas F-350 DRW pickups • All gas / diesel F-350 SRW chassis cabs • Gas F-350 DRW chassis cabs w/ 4x2 & Super or Crew Cab • 6.8L F-450/F-550 chassis cab w/ 4x2 and Super or Crew Cab • Diesel F-350/F-450/F-550 DRW chassis cabs w/ 4x2 & Super or Crew Cab Feature Enhancements: • Voluntary Front to Front Compliance New Stabilizer –bar and upgraded fasteners 3 New color offerings Tuxedo Black Ingot Silver Tri-Coat Platinum White • TorqShift transmission pressure change switch for improved fuel economy 17 2010 MY Super Duty – Overview Front-to-Front Compatibility Bracket • Applies to all F250/F3504x4 pickups 10,000 lbs. GVWR and under • Brackets attach to snow plow holes and can be removed for plow installations • Collapsible front horns. • Add 17” cast aluminum wheels ilo 17” chrome clad wheels on F-250/F-350 base XLT versions Wheels • Add 17” cast aluminum wheels ilo 17” chrome clad wheels on F-250/F-350 base XLT versions • Dropped 18” Chrome clad wheels New Valve Mounted TPMS Sensors. Replaces Band Sensor on SRW models. • • • New Valve Mounted TPMS Sensors • • • Package based on rubber snap-in valve technology Change for TPMS sealing technology Valve design based on standard tire valve Allows simple assembly to the wheel rim RF power and battery life comparable with current sensor Compact and light weight sensor - Overall sensor weight reduced from 38g to 31g Fitment universal with all wheels Full functionally maintained, same as current sensor 18 2010 MY Super Duty – New FMVSS Requirements FMVSS 201U: Interior head impact requirement for incomplete/ altered vehicles. Effective: Vehicles built on/ or after 09/01/2009. Vehicle Applicability: Any final stage upfit or alteration performed on a F-Series Super Duty Vehicles at 10,000 lbs. GVWR or less. Important: 2010MY F-Series Super Duty vehicles as shipped conform to the standard FMVSS 201U. Upfitter alterations which affect the function, location or structural characteristics of any upper interior trim component will need to be recertified. Also, any added components must conform to FMVSS 201U requirements where applicable. See 2010 MY Incomplete Vehicle Manual for more details. FMVSS 301: Fuel system integrity for Incomplete/ Altered Vehicles. Effective: Vehicles built on/ or after 09/01/2009. F350 SRW Chassis Cab vehicles (10,000 lbs. GVWR and less) will not be available from 09/01/09 until remainder of the 2010MY). These models will be available 2011MY Job #1. F250/ F350 SRW with Box Delete option and/ or Box Removals (10,000 lbs. GVWR and less): For FMVSS 301 pass thru compliance upfitter chassis modifications may be required for some upfit body types. Upfitters may be required to add Chassis components (Not provided by Ford), as detailed in the Incomplete Vehicle Manual and Body Builders Layout Book for FMVSS 301 pass thru compliance. Please refer to the Incomplete Vehicle Manual or contact the Body Builders Advisory Service for more information. Additional Information: QVM bulletin will be published detailing the changes and requirements. If you have any further questions please contact the Body Builders Advisory Service (BBAS) or refer to the 2010MY Incomplete Vehicle Manual (IVM) and/ or the 2010MY Body Builders Layout Book. 19 New 2011MY F59 Commercial Stripped Chassis MAJOR PRODUCT FEATURES Available Feb 2010CY F59 Commercial Stripped Chassis The 2011MY Ford F59 is derived from our #1 Selling Class A Motorhome chassis. Drivers are provided a full complement of message center features including: engine hour meter, distance-to-empty, average fuel economy, outside air temperature and system check. Available in a wide range of GVWR’s and wheelbases. This commercial stripped chassis is built to reduce maintenance costs, with rear-axle “lubed for life” lubrication, high-efficiency internal trans filter with 60,000-mile service interval, engine features like fail-safe cooling system and 100,000-mile tune-up interval. In addition, the F-59 chassis meets the new Heavy Duty Final Gas Emissions standards. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit Durable and efficient Powertrain & Chassis Proven 6.8L gasoline engine; TorqShift, 5-speed, automatic overdrive transmission; 4-wheel anti-lock disc brakes and premium Bilstein shock absorbers Optimized rear axle ratios Improved fuel economy Optimized front & rear GAWR’s Maximum load-carrying requirements, with capacities from 16,000 – 22,000 lbs. GVWR Lower Ride Height Lower load floor height for ease of cargo loading Wheelbases Chassis wheelbases from 158-208 inches suited for specific business needs 20 2011MY New F-59 Commercial Stripped Chassis Features: • Driver’s steering column position for easy ingress and egress • Reduced weight for more payload capacity and improved fuel economy • GVWR range from 16,000 to 22,000 on wheelbases of 158”, 178” and 208” • Smaller 40-gallon (ilo 75-gal) fuel tank to meet customer needs • Optimized steering column/linkage with new steel shift tube to maximize durability for commercial duty cycle usage • Lowered ride height for improved driver ingress and egress Best Service & Support Network • Over 3,500 Ford dealers capable • of providing chassis service • 24 hour, 7 days a week customer assistance center hotline • 5-years or 60,000 miles roadside assistance • 3-years or 36,000 miles bumper-tobumper warranty • 5-years or 60,000 miles powertrain warranty 21 2011MY New F59 Commercial Stripped Chassis F59 Commercial Stripped Chassis Product Specifications FORD STRIPPED CHASSIS MODEL F-59 DRW F-59 DRW F-59 DRW 158" 178" 208" GVWR 16,000 lbs 19,500 lbs 22,000 lbs GCWR 26,000 lbs 26,000 lbs 26,000 lbs 10,000 6,500 4,000 Front GAWR 6,500 lbs 7,000 lbs 8,000 lbs Rear GAWR 11,000 lbs 13,500 lbs 15,000 lbs Curb Weight (approx.) 5,585 lbs 5,665 lbs 6,005 lbs Wheelbase Trailer Weight (lbs) 22 New 2011MY F53 Motorhome Stripped Chassis MAJOR PRODUCT FEATURES Available Feb 2011CY F53 Commercial Stripped Chassis The 2011MY Ford F53 is the #1 Selling Class A Motorhome chassis. Its Triton V10 gasoline engine, 5-speed TorqShift transmission, a tough ladder-type frame and wide range of wheelbase offerings make this a popular choice among RV’ers at all levels of the market. These features are further enhanced by an 8000 lb front GAWR on the 22K GVWR chassis, revised rear axle ratios on the 16K and 18K chassis for improved fuel economy and increased fuel capacity from 75 to 80 gallons on all motorhome chassis. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit 8000 lb Front GAWR on the 22K chassis Allows for more motorhome coach features and improved payload. Revised 16K and 18K rear axle ratios. Provides for improved fuel economy. Fuel tank capacity increase from 75 to 80 gallons Increased mileage range means less visits to the fuel pump. 23 2010 MY F650/ F750 MAJOR PRODUCT FEATURES F650 F650/F750 Medium Truck The 2010 MY Ford F-Series Super Duty reinforces the “Built Ford Tough” image of the F-Series vehicles and expands its capability to meet and exceed the needs of a multitude of commercial vocations, as well as personal use. Ford F-Series Super Duty combines the attributes of power, capability, and toughness that is second to none. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit New Motorhome/ Shuttle Bus Application F-650 Regular Cab Vertical Exhaust Available with turn back tip Dual 900 CCA Batteries Temporary Mounted Wide Range of Whl Bases & Heights Wheel Base - Ranges from 134” to 281” Chassis heights - Range 31” to 40” Eaton Ultrashift Transmission - Improved Cost of Ownership: Up to 30% lower life cycle cost over a conventional automatic trans maintenance, serviceable at any dealership 24 2010 MY Ranger MAJOR PRODUCT FEATURES Ranger F650/F750 Medium Truck The 2010 MY Ford Ranger continues to serve our customers well. The Ranger has a long reputation of being fun to drive, with multiple usefulness. It is one of Ford trucks that has a excellent reputation for of being dependable and rugged. Roll stability control (RSC) and side seat air bags standard. NEW FEATURES AND BENEFITS SUMMARY Feature Benefit Functionally Roll Stability Control® (RSC) and Side Seat Airbags are new and standard equipment on all series Air Conditioning Standard Air conditioning on XL Rear Jump Seat Standard Rear Jump Seats on 2-Door Super Cab and 4 – Door Super Cab Bucket Seats Standard Cloth Sport bucket seats on SPORT (non-Fleet) Steering Wheel Standard black urethane tilt steering wheel on SPORT·Standard black leather tilt steering wheel on XLT Steel Chrome Wheel XLT 15”x7” Steel Chrome Wheel replaced with bright polished aluminum wheel 25 2010 MY Transit Connect MAJOR PRODUCT FEATURES Transit Connect As America's only purpose-built light commercial cargo van, Transit Connect is designed to not only meet – but to exceed the needs of small businesses. From dual purpose functionality with Van and Wagon configurations to the optional “Ford Work Solutions” packages designed to fulfill demanding day-to-day operations, Transit Connects features provide direct benefits to small companies. Even the wagon’s 60/40 bench folds forward, storing neatly behind the front seats to allow for increased storage. The Transit Connect is defined as Versatile, Capable and Affordable. The Transit Connect has been tested to commercial vehicle requirements of 150,000 miles to ensure it can withstand the punishment of commercial applications. “It drives like a Car, works like a Van and is engineered to be as tough as a Truck.” NEW FEATURES AND BENEFITS SUMMARY Feature Benefit Fuel Efficient 22 City / 25 Highway mpg Payload Up to 1600 lbs Cargo Area 135.3 cubic feet of cargo area - 2 passenger Cargo Van Rear Cargo Door 180 degree opening rear cargo doors (Optional 255 degree opening) Sliding Doors Sliding doors - 2 row on both passenger and driver side nd 26 Transit Connect – Accessibility & Style Exterior Dimensions: • Exterior roof height: 6’ 7” (6’ 8” w/ antenna) • Exterior length: 15’ • Exterior width: 7’ (w/ Mirrors) • Rear tread: 5’ • Front tread: 5’ • Turning radius: 39’ curb-to-curb • Wheelbase: 9’ 6” Cargo Van features: • SMC 2nd-row window inserts • Optional rear cargo door windows • Flat load floor (includes rubber mat, standard) Wagon features: • 2nd row tumble forward seats • AdvanceTrac® with RSC® Payload: w/o second row seats • Maximum Payload: 1600 lbs. • GVWR: 5005 lbs. (Cargo van) • Max Interior Cargo Vol: 135.3 cu. ft. Cargo Area Dim’s: w/ front-row seats only • Load floor to roof: 4’6” • Maximum load space width: 4’11” • Load space between wheel arches: 4’1” • Load length to rear of front seats: 6’ at the belt line and 6’9” at the floor • Max roof load: 225 lbs. evenly distributed 27 Transit Connect – Interior Features and Options Convenience Features: • Large / medium cup size stowage • Coffee mug stowage • 24 oz-bottle stowage • Ash cup stowage • Stowage for phone, etc • Audio input jack Interior Features: • Pull-type window switches on console • Optional Ford Work Solutions technology • 2 power outlets (Smoker’s Package substitutes lighter for one outlet) • AC std / US and Canadian clusters • Overhead stowage bin with net • Door bin stowage Seating Configurations: Wagon • 5-passenger seating capacity w/ 2nd-row 60/40 seat (optional) • XL Series 4 passenger seat configuration w/ 2nd row (2 Pass) • Cloth seating surface only • Driver / front passenger bucket seats with manual driver 6-way adjustment Powertrain • Duratec 2.0L 16-valve DOHC I-4 engine • Horsepower: 136 hp @ 6300 RPM • Torque: 128 ft. lbs @ 4750 RPM • Transmission: Automatic 4-speed w/overdrive • 4x2 FWD • Fuel tank: 15.4 gallons • Fuel economy: 22 city/ 25 highway 28 2010 MY Ford Work Solutions Ford Work Solutions™ is a technology-based product line of optional tools — In-Dash Computer, Tool Link™, Crew Chief ™ and Cable Lock™ — designed with feedback from people who are out on the job, day after day, earning a living with their trucks. In-Dash Computer: Complete with Internet access, productivity software and printing capability Tool Link: The ability organize, scan and track tools, Inventory and other important items Crew Chief: A tailored telemetries service to monitor and manage large or small fleets Cable Lock: A retractable cable to secure items in the pickup bed and prevent theft Product Availability F150 Super Duty E-Series Transit Connect 29 2010 MY Ford Work Solutions SYNC Functionality by Vehicle SYNC FUNCTIONS F150 Super Duty E-Series Transit Connect Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No 30 IMPORTANT PHONE NUMBERS AND WEB SITES INTENDED FOR GENERAL USERS & CUSTOMERS OF COMPLETED VEHICLES Ford Customer Assistance: • Customer Assistance Center: 800-392-3673 • Roadside Assistance Center: 800-241-3673 • Web Site: www.ford.com Ford RV - Customer Assistance Center: • To locate the nearest RV service center: 800-444-3311 INTENDED FOR FINAL STAGE MANUFACTURERS & VEHICLE MODIFIERS Ford Truck Body Builders Advisory Services (BBAS) – including F53 Class “A” Motorhome Chassis and F59 Commercial Stripped Chassis • Truck: 877-840-4338 • Web Site:www.fleet.ford.com/truckbbas • Information requests should be submitted through the web site (Contact Us….. (Drop Down Menu) • E-Mail Address: [email protected] List of Ford Pool Accounts and Qualified Vehicle Modifiers: • www.fleet.ford.com/truckbbas Other QVM Participants or www.fleet.ford.com Showroom Then: Select the desired vehicle type (Ambulance, Motorhome, etc.) Choose a chassis type (if required) Modifier Links-Qualified Vehicle Modifiers Ford Alternative Fuels Information: • Vehicle models available, list of authorized Ford dealers and Leaf & Road Newsletter. 1-800-34-FLEET Select #5 Ford Component Sales: • Office 313-390-0694 and Fax: 313-390-1581 Vehicle Special Order, VSO Fleet Sales: • 1-800-34-FLEET Select #4 31 OBTAINING PUBLICATIONS Ford Truck Body Builders Layout Book: Access via www.fleet.ford.com/truckbbas. The latest information appears on the web site. Incomplete Vehicle Manuals: Access at www.fleet.ford.com/truckbbas under “Publications”. Ford Recreation Vehicle and Trailer Towing Book The Book covers cars and light trucks, and includes trailer and camper weight ratings and the list of vehicles suitable for flat-towing. A copy can be obtained by contacting the Ford RV Information Service at (800) 245-7343, leave name and shipping address, or Fax to (248) 936-3300. This Book can also be accessed via the web at www.fleet.ford.com/truckbbas under “Publications”. Service Publications: The “Ford Technical Publications Catalog” lists the service publications available, and includes pricing, an order form, and a mailer. Contact Helm, Inc. at 800-782-4356. Some Service Publications are also available online at www.motorcraft.com. See Bulletin Q-118 on the BBAS website for additional information. Useful publications include “Truck Wiring Diagrams” and the “Service Specifications” book. Body Builder Quality Bulletins: Body Builder Quality Bulletins provide key information to assist body builders in interfacing with a Ford chassis. Access the bulletins via the web at www.fleet.ford.com/truckbbas under “Bulletins”. Ford Truck Quality Program Guidelines (QVM): This manual provides guidelines for final stage manufacturer modifying Ford products. It also includes an introduction to process controls, quality controls, customer support and management practices. Access the guidelines via the web at www.fleet.ford.com/truckbbas under “Publications”. Disclaimer: Information herein was correct when approved for printing. Ford Motor Company reserves the right to discontinue or change at any time specification designs or program without incurring obligation 32
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