CO1 MC21 Compact Power Unit - hydac

"Always ready for operation but
without consuming any energy"
zzEnergy efficiency thanks to
accumulator charging function
zzArea of application
Accumulator charging function with
integrated safety valve
and accumulator pressure relief
zz2 x 3/2 directional poppet valve
with check valves in the inlet
zzPossible to install accumulators up
to 3.5 l directly on the flange
zzOptional
Control can be extended using ML
function modules directly on the
flange
zzAdditional T port in the flange
HYDAC Compact Power
Unit CO1 MC21
For auxiliary functions in
machine tools
Technical specifications
Pmax = up to 250 bar
Qmax = up to 20 l/min
According to EN 60034-1 suitable for:
Short-time duty:
S2 = 5 min* (average value)
Intermittent periodic duty:
S3 = 20 %* (average value)
E 5.317.0/12.15
* maximum oil temperature of 80 °C
must not be exceeded
1
Mounting position of power unit
H = horizontal
Motor / reservoir orientations
V = vertical
L = left
Power unit
Flange control
Power unit series
Installation position
H = horizontal
V = vertical
Oil reservoir (see 1.0 Oil reservoir)
B04 = length 165 mm
B05 = length 220 mm
B08 = length 340 mm
B12 = length 500 mm
Motor / reservoir orientation
L left
T top (ML stacking valves cannot be added)
Rright
Flow rate + pressure (see 2.0 Flow rate and pressure)
Motor voltage (see 2.0 Flow rate and pressure)
3 phase 230/400 V - 50 Hz
03
3 phase 257/480 V - 50 Hz
{
Valves
= mechanical accumulator relief (DV5E)
= WSM 06020 V
= WSM 06020 W
= WSM 06020 W - 01M
on request
{
{
no details, without thermal overload = standard
thermal overload motor, set temperature 80 °C
thermal overload oil, set temperature 80 °C
{
Thermal overload
–
TSM TSÖ {
DV {
V
{
W
{
WN {
C
{
D
{
DN
O
03
=WSM08130C
=WSM08130D
= WSM08130D..01M... with manual override
= without WSM08
04
07
R
= check valve (without RV, no details)
05
08
RT
= check valve in the return line (without RV, no details) 06
Pressure relief valve
02
{
{
e.g.250 V
= DB4E up to 250 bar (not pre-set)
250V200 = DB4E pre-set to 200 bar
CE160
= DB4E ... CE (CE approved) set to 160 bar
Add-on equipment
{
M
=Minimess
DS1
DS2
EDS3
EDS8
=
=
=
=
{
MA1 MA2 MA4 = Ø 63 mm pressure gauge c/w adapter 160 bar
= Ø 63 mm pressure gauge c/w adapter 250 bar
= Ø 63 mm pressure gauge c/w adapter 400 bar
Accumulator
SBO1
SBO3
SBO5
SBO7
=
=
=
=
Valve voltage
24DG 230AG Z4 = 24 V DC coil without plug (standard)
= 230 V AC coil without plug (standard)
= with plug Z4 (no details: no plug)
E 5.317.0/12.15
2
{
Build-on control
ML Pos. e.g. 04
Add-on equipment
Valve
voltage
Buildon
control
CO1 H B05 R - 2.4 - 170 - 03 - TSM - MC21 - DV - C R RT - CE150 - DN R - M1/M - M2/EDS8 + PS-SBO + 24DG + ML
Example
Optional
R = right
NOTE: Reservoir orientation T not possible if ML stacking valves are to be added
Model code
T = top
mech. pressure switch 10-100 bar (connector not supplied)
mech. pressure switch 50-200 bar (connector not supplied)
EDS 3446-2-250-000
EDS 8446-2-250-000
accumulator SBO210-0.16
accumulator SBO210-0.32
accumulator SBO210-0.5
accumulator SBO210-0.75
SBO10
SBO14
SBO20
SBO35
accumulator SBO210-1
accumulator SBO210-1.4
accumulator SBO210-2.0
accumulator SBO210-3.5
= Valve stacking module from the ML range (see brochure no. 5.308 ML)
see circuit diagram
1.0 Oil reservoir
Filling volume / Usable volume [l]***
Horizontal,
Horizontal,
reservoir position R and L
reservoir position T**
1.9 / 1.5
2.2 / 2.0
2.7 / 2.2
3.0 / 2.7
4.4 / 3.5
5.1 / 4.6
6.5 / 5.2
8.4 / 7.6
Reservoir
code
B04
B05
B08
B12
*
**
*** Vertical
1.8 / 1.2
3.0 / 2.4
5.1 / 4.5
8.4 / 7.8
Reservoir length
[mm]
165* ± 5
220* ± 5
340* ± 5
500* ± 5
where mounted horizontally, support for oil reservoir must be provided by the customer – see dimensions
cannot be selected if stacking valves or ML build-on control are to be added
the usable volume given is the maximum value (achieved with a clean suction filter,
low to medium flow rate and viscous fluid!)
Subject to modifications.
2.0 Flow rate and pressure
50 Hz
[l/min]
1.3
2.4
3.7
5.0
6.3*
7.4
8.6*
10.0
12.6*
13.3*
17.3*
20.0*
60 Hz No. poles Displ. pump
[l/min] on motor [ccm/rev]
1.6
2.9
4.4
6.0
7.6*
8.9
10.3*
12.0
15.1*
16.0*
20.7*
4
4
4
4
4
2
4
2
2
4
2
2
1.0
2.0
2.65
3.75
4.75*
2.65
6.3*
3.75
4.75*
10.0*
6.3*
8.0*
0.37 kW
[bar]
0.55 kW 0.75 kW
[bar]
[bar]
1.1 kW
[bar]
1.5 kW
[bar]
215
110
75
50
40
250
170
115
85
70
235
155
115
90
250
230
170
140
250
230
185
30
50
65
100
130
30
40
60
85
{
Motor output at 3 ~ 50 Hz 230 / 400 V
Motor also suitable for 3 ~ 60 Hz 257 / 480 V
Flow rate
Motor code 03
2.2 kW
[bar]
250
250
230
200
165
135
120
95
80
3.0 kW
[bar]
Motor code 63
1 ~ 50 Hz / 230 V
1.5 kW
[bar]
250
250
230
180
140
250
100
230
185
65
130
110
4-pole motor types are low-noise
* not possible with oil reservoir B04
2.2 Flange unit
ML stacking system
possible
2.1 Hydraulic circuit
optional
RT
E 5.317.0/12.15
optional
R
Optional
ML stacking system
(Function module,
end module)
3
(with accumulator SBO05)
Dimensions
292
Type code
label
min. 25 mm
flange
mounting
reservoir length (see 1.0 Oil reservoir)
L = power unit
L motor (see 3.0 Motor data)
oil reservoir support
to be supplied by customer
3.0 Motor data
P
[kW]
0.37
0.55
0.75
1.1
1.5
2.2
2.2*
3*
4.0 Safety instructions and documentation
No. of poles
4
4
4
4
4
2
4
2
L motor
[mm]
220 ± 5
220 ± 5
220 ± 5
255 ± 5
255 ± 5
255 ± 5
280 ± 5
280 ± 5
ø motor
[mm]
141 ± 5
141 ± 5
141 ± 5
159 ± 5
159 ± 5
159 ± 5
176 ± 5
176 ± 5
4.1Safety instructions during operation
zzDo not use the power unit for anything other than its
intended purpose
zzDo not exceed maximum permitted operating pressure
zzEnsure adequate ventilation for heat dissipation
zzDo not mount power unit onto moving parts
zzPower unit and add-on equipment can get hot during
operation - risk of injury!
zzRefer also to HYDAC Operating Instructions and drawing
no. 3111722
*On 2.2 and 3 kW motors the flange must have at least 15 mm of support.
E 5.317.0/12.15
3.1 Specifications
4
Flow rate:
up to 20.0 l/min
Operating pressure:
max. 250 bar
Coil duty rating:
S2 (short-time duty) : 5 min
S3 (intermittent periodic duty) : 20 %
Motor:
PN = 0.37 kW ... 3.0 kW
(4; 5.5 kW on request)
Motor voltages:
3 phase 230/400 V - 50 Hz
(other motor voltages
on request, min. order 10 pcs.)
Protection class:
DIN EN 60034-5 min IP54
Pump displacement:
1.0 cm3/rev. ... 10.0 cm3/rev.
Reservoir volume:
Usable volume:
1.8 - 8.4 l
1.2 - 7.8 l
Operating fluid:
Hydraulic oil to DIN 51524 Part 2
Media operating
temperature range:
-20 °C to max. +80 °C
Ambient
temperature range:
-20 °C to max. +40 °C
Viscosity range:
Filtration:
10 - 380 mm2/s is recommended
Class 21/19/16 according to
ISO 4406 or cleaner
Cooling:
Convection or air cooling
Weight:
from 12 to 25 kg
Installation:
Vertical, horizontal
4.2 Requirements for the installation site
zzPermitted ambient temperature range -20 °C to +40 °C
zzDo not mount power unit onto moving parts
zzSurface finish required on mounting face 0.3 mm over
100 mm length
zzTo avoid excessive noise, use anti-vibration mounts and
avoid mounting on resonating surfaces
zzTo prevent vibration transfer, hoses must be used wherever
possible when connecting the power unit
zzDo not install in thermally insulated environment
The information in this brochure relates to the operating
conditions and applications described.
For applications and operating conditions not described, please
contact the relevant technical department.
Subject to technical modifications.
HYDAC Fluidtechnik GmbH
Justus-von-Liebig-Str.
D-66280 Sulzbach/Saar
Tel: 0 68 97 /509-01
Fax.: 0 68 97 /509-577
E-Mail: [email protected]