TVET FIRST NQF Level 3 The TVET First NC(V) Series helps students, colleges and lecturers to meet the challenges and opportunities presented by the National Certificate (Vocational) curricula. The Student’s Books: • cover all the Subject Outcomes of the subject • contain appropriate weighting of topics • provide clearly defined key concepts • provide comprehensive, current and easy-to-follow content, at the appropriate language level, in a logical sequence and at a suitable pace • present students with a wide variety of learning and assessment activities. Engineering Graphics & Design Engineering Graphics & Design Engineering Graphics & Design NQF Level 3 NQF Level 3 Student’s Book eng graphics-design 3s.indd 1 Sparrow Consulting STUDENT’S BOOK TVET FIRST 2015/03/05 12:41 PM Engineering Graphics & Design NQF Level 3 Student’s Book Sparrow Consulting Engineering Graphics & Design NQF Level 3 Student’s Book © Sparrow Consulting, 2011 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, photocopying, recording, or otherwise, without the prior written permission of the copyright holder or in accordance with the provisions of the Copyright Act, 1978 [as amended]. Any person who does any unauthorised act in relation to this publication may be liable for criminal prosecution and civil claims for damages. First published in 2011 by Troupant Publishers [Pty] Ltd PO Box 4532 Northcliff 2115 Distributed by Macmillan South Africa [Pty] Ltd ISBN: 978-1-9203-3493-2 Web PDF ISBN: 978-1-4308-0178-8 It is illegal to photocopy any page of this book without written permission from the publisher. 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To order any of these books, contact Macmillan Customer Services at: Tel: (011) 731 3300 Fax: (011) 731 3535 E-mail: [email protected] Contents Topic 1 Isometric Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Module 1 Construct isometric scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unit 1.1: What is an isometric scale?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Unit 1.2: Use an isometric scale to construct isometric drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Unit 1.3: Plan the drawing to maximise page usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Unit 1.4: Produce an isometric scale using engineering drawing instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Module 2 Construct an isometric drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Unit 2.1: First and third angle isometric drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Unit 2.2: Construct an ellipse using the four-centre method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Unit 2.3: Produce 3-dimensional drawings in first and third angle projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Topic 2 Assembly Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Module 3 Perform sectioning on engineering drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Unit 3.1: What is sectioning? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Unit 3.2: Section engineering drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Module 4 Engineering drawing assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Unit 4.1 Label the different parts of the assembly drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Unit 4.2: Section the assembly drawing according to the given instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Unit 4.3 Assemble different parts to form one single drawing in third angle orthographic projection . . . . . . . . . . . . . . . . . . 72 Unit 4.4: Assemble different parts to form one single drawing in first angle orthographic projection . . . . . . . . . . . . . . . . . . 75 Topic 3 Detailed drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Module 5 Perform dimensioning on a given drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Unit 5.1: Dimensioning methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Unit 5.2: Draw and insert dimensions according to a standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Module 6 Produce detailed drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Unit 6.1: The parts of an assembly drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Unit 6.2: Detailed drawings in first angle orthographic projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Unit 6.3: Detailed drawings in third angle orthographic projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Unit 6.4: Dimensioning of the drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Unit 6.5: Sectioning the drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Topic 4 Development and inter-penetration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Module 7 Construct a development drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Unit 7.1: The parallel line method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Unit 7.2: Drawing equally spaced parallel lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Unit 7.3: Calculate all relevant data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Unit 7.4: Produce the final template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Module 8 The radial line method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Unit 8.1: The radial line method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Unit 8.2: A basic truncated cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Unit 8.3: Develop the surface of a truncated cone with a sloping base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Engineering Graphics and Design L3 SB.indd 3 2011/11/09 1:32 PM Unit 8.4: Calculate all relevant data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Unit 8.5: Produce the final template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Module 9 The triangulation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Unit 9.1: The triangulation method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Unit 9.2: The functions of bend lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Unit 9.3: True length lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Unit 9.4: Transfer top view measurements into true length measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Unit 9.5: Use Pythagoras’ theorem to calculate lengths of bend lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Unit 9.6: Produce the final template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Topic 5 Computer-Aided Design (CAD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Module 10 The computer environment and CAD scale production drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Unit 10.1: Selecting a CAD program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Unit 10.2: Learning the basics of CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Unit 10.3: Selecting the size, scale and orientation of a drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Module 11 Produce scale production drawings using a CAD program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Unit 11.1: Produce scale production drawings to line stage using CAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Module 12 Complete, verify, save and print CAD scale production drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Unit 12.1: Title production drawings to meet standard conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Unit 12.2: Production drawings are titled to meet site requirements in terms of typography. . . . . . . . . . . . . . . . . . . . . . . . . . 184 Unit 12.3: Title the production drawing for processing and manufacturing data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Unit 12.4: Drawings are saved according to site procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Unit 12.5: Verify, save and print CAD scale production drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Engineering Graphics and Design L3 SB.indd 4 2011/11/09 1:32 PM Topic 1 Isometric Drawing Engineering Graphics and Design L3 SB.indd 1 2011/11/09 1:32 PM Module 1 Construct isometric scales Overview At the end of this module, you should be able to: • Explainwhatanisometricscaleis. • Explainhowanisometricscaleisusedtoconstructisometric drawings. • Planthedrawingtomaximisepageusage. • Useengineeringdrawinginstrumentstoproduceanisometric scale. Introduction Imagine you have this great idea on what the next super sports car should look like, but it is all in your head. How do you explain your idea to a car manufacturer? The simplest way is to draw your idea on paper. This drawing should have all the necessary dimensions to show what your idea looks like from different angles, showing the top view, front view and side view of the object. The dimensions give the width, length and height of the object. By drawing your idea on paper, it is possible to see the correct shape and the correct size of your super sports car or any other object. The end result of drawing a technical idea on paper is called an engineering drawing. Drawing is the universal graphic language of communication used and understood in engineering. Therefore, it is very important that you study the techniques, procedures and skills used to communicate ideas as this will allow you to draw, understand and interpret engineering drawings. There are many different types of engineering drawings. In this module you will learn what an isometric scale is, and how and when to apply it when constructing an isometric drawing. You will also learn how to plan an engineering drawing to maximise the page usage. And to conclude this module, you will learn how to use different pieces of engineering drawing equipment and instruments. 2 Words & Terms engineering draw ing: a drawing or pictur e that explains a techni cal idea graphic: using pi ctures or drawings to show an idea isometric drawin g: a method of 3-dim ensional drawing in which the three principal dimensio ns are represented by th ree axes 120° apart principal: main, most important isometric scale: a scale in which the true le ngths of an object are redu ced by a specific amount so as to show the foreshor tening which occurs wh en a surface or line is seen from a slanting angle and not from right angles Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 2 2011/11/09 1:32 PM Unit 1.1: What is an isometric scale? Words & Terms Graphical projections Before you can explain the concepts of isometric scales and isometric drawings, you need to know about graphical projections. A projection is the image you get as a result of looking at an object from a particular direction. There are two main types of projections used in engineering drawings, namely: parallel projection and perspective projection. These differ according to the line of sight and the plane of projection. In perspective projection, the lines of sight are not parallel to the plane of projection, as can be seen in Figure 1.1. perspective: thre edimensional objec ts represented on a twodimensional surfa ce so as to give the impres sion of height, width, de pth, and distance projection: the im age that you have when yo u look at a particular view of an object from a particular direction line of sight: an imaginary straight line betw een the observer’s eye an d the object being look ed at plane of projectio n: the plane on which th e lines of sight create an im age; it is also called the im age plane or the picture plan e Non-parallel lines of sight radiating from a point View of object projected onto picture plane Picture plane (paper or computer screen) plane: a flat surfa ce, which may be real or im aginary Observer (station point) One viewpoint Figure 1.1: Perspective projection In parallel projection, the line of sight is parallel to the plane of projection, as shown in Figure 1.2. This provides you with the correct shape and size of the object. Parallel lines of sight View of object projected onto picture plane Observer (station point) Infinite viewpoint Picture plane (paper or computer screen) Figure 1.2: Parallel projection Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 3 3 2011/11/09 1:32 PM Did you know? The different types of engineering drawings are: Sketches: sketches may be real-life sketches and design sketches, drawn without drawing instruments Layout drawings: the original design of an object is shown in a layout drawing. This will be used to produce an assembly or detail drawing Assembly drawings: drawings which show how the different parts of an object fit together Detailed drawings: these provide all the information necessary to provide a complete description of an object so that it can be made, repaired, or changed Casting drawings: provides all the information needed to cast an object in a mould. This means that it can be made out of a liquid material (e.g. metal or plastic) poured into the mould and allowed to harden Fabrication drawings: fabrication drawings are used to show objects that are joined using fasteners (such as bolts and rivets) or by welding Views and projections Words & Terms There are two main types of views (projections), namely pictorial views and orthographic (multiple) views. In multiple views (or multi-view), the actual shape of an object is seen from different directions which, (in orthographic projection) are at right angles to each other. These directions are called views. The object is drawn such that only two of the three dimensions of the object are shown in any one view. The three dimensions referred to are the height, the width and the depth. The six principal views of an object are the front view, rear view, top view, bottom view, right side view and the left side view. Usually three views are enough to describe an object, as shown in Figure 1.3. Notice that the broken lines in Figure 1.3 show hidden edges or corners. This is discussed in more detail in Module 2. Pictorial views provide the overall shape of the object from only one direction. The three types of pictorial views are isometric, oblique and perspective. For the purposes of this module you will only deal with isometric views. pictorial: like a pi cture orthographic proj ection: a method of proje ction in which an object is shown using parallel lin es to project its outline on to a plane multi-view projec tion: also called multip le view projection, show s several different views of an object Depth Top view Width Height Front view Right side view Figure 1.3: Multiple views of an object 4 Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 4 2011/11/09 1:32 PM In isometric views, the object is drawn at a 30° angle from a horizontal surface as shown in Figure 1.4. Words & Terms 30˚ 30˚ Figure 1.4: Isometric view You may be wondering by now why so much emphasis is placed on isometric views. The first reason is that isometric views are the easiest type of pictorial projection to draw. The second reason is that the shape of arcs and circles drawn in isometric view is consistent on all surfaces. This is discussed in Module 2. Isometric views and scales The term isometric means equal (iso) measure (metric). In an isometric drawing, an object is positioned so that its principal axes have the same angles to each other, i.e. 120°. If this is the case, the principal axes are called isometric axes. There are three isometric axes, namely a vertical axis and two inclined axes. The inclined axes are at an angle of 30° to the horizontal as shown in Figure 1.5. isometric view: combines the multi-view of an object into only one pict orial view in which the two horizontal axes are inclined at 30° angles to a horiz ontal surface characteristic: th e main feature of somet hing scale: the ratio of the size of a drawing to the size of the object being draw n. A full scale or a 1:1 ratio shows that the drawing is the same size as the actual object. A 1:2 ratio means that the drawing is half th e size of the actual object. A 2:1 ratio means that the dr awing is twice as big as th e actual object The main characteristic of an isometric drawing is that the object is always placed in such a way that the major vertical edge is drawn vertically (i.e. 90°) and the major horizontal edges are drawn at 30° to the horizontal as shown in Figure 1.6. Inclined axis Inclined axis 120˚ 30˚ 30˚ 120˚ 120˚ Vertical axis Figure 1.5: Isometric axes 30˚ 30˚ Figure 1.6: Isometric drawing Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 5 5 2011/11/09 1:32 PM Isometric drawings are made using full scale measurements. This means that the true lengths of an object are used along the different axes to make an isometric drawing of that object. However, it is sometimes necessary to draw the foreshortened size of an object, e.g. if the drawing contains other objects that are not foreshortened, like spheres or surfaces facing the viewer. In these cases, the dimensions of the foreshortened objects are reduced according to the isometric scale as shown in Figure 1.7. le ca s l l Fu 5 4 2 To explain further, look at the cube shown in Figure 1.8. If you look at the cube directly from the top, the front or the side, you will see the true size of the object in full scale. This is because you are viewing the object at a perpendicular angle. B D A 1 C F G 3 ic etr om le sca 30˚ Is 0 C E 45˚ G True size orthographic view Figure 1.7: Isometric scale Words & Terms foreshortened: sh own as having less de pth or distance than in reality, to convey an effe ct of perspective perpendicular: at 90° or at right angles F Figure 1.8: True size orthographic view If you now view the cube as shown in Figure 1.9, you obtain a foreshortened view of the object. A foreshortened view means that the cube appears to be smaller than its true size. Did you know? B1 A1 C1 E1 G1 F1 A1 D1 C1 E1 F1 G1 The graphics in computer games such as SimCity and the Sims use isometric projection. Foreshortened orthographic view Figure 1.9: Foreshortened orthographic view When you make a drawing using an isometric scale, it shows the foreshortening effect due to the parts not being viewed from right angles, as shown in Figure 1.10(a). Figure 1.10(b) shows the cube drawn to full size. When you use an isometric scale, the lines drawn 6 Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 6 2011/11/09 1:32 PM are approximately 82% of the full scale. This means that the resulting shapes are approximately 18% smaller than in a full scale isometric drawing as shown in Figure 1.10. In practice, however, full scale isometric drawings are usually used so that true lengths can be measured on the drawing. The only time it is necessary to use the isometric scale in a drawing is when the drawing contains objects that are not foreshortened. (a) (b) A: Isometric scale used B: Full scale used Figure 1.10: Foreshortened view is 18% smaller than full scale view Assessment activity 1.1 Group discussion In small groups, discuss the following questions before answering them in your own words in your workbook. 1. 2. 3. 4. 5. What is an isometric scale? Why is an isometric scale used in isometric drawings? When should the isometric scale be used in an isometric drawing? Explain the concept of foreshortening. Think of an easy experiment that you as a group can do to explain how foreshortening works. To give you a tip, you can use a pencil or a pen for the experiment. 6. Think of examples in real life where you can see the effect of foreshortening? 7. If you had to draw these objects, why would you need an isometric scale to do it? Peer assessment: Swap your work with one of your group members and compare the answer with the given answer sheet. Submit your work to the lecturer as part of your PoE. Unit 1.2: Use an isometric scale to construct isometric drawings Before you can use an isometric scale to construct isometric drawings, you need to be able to construct an isometric scale. Construct an isometric scale To construct an isometric scale, use the following 3-step method. Step 1: Draw a horizontal line equal to the length of the longest dimension on your drawing. From the beginning of this horizontal line, draw two inclined lines at 30° and 45° angle to the horizontal. Refer to Figure 1.11. Figure 1.11: Inclined lines drawn from a horizontal line Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 7 7 2011/11/09 1:32 PM Step 2: Use a ruler to measure and mark lengths of 10 mm multiples on the full scale (45° inclined line) as shown are Figure 1.12. low res Figure 1.12: Marked-off distances on the 45° inclined line Figure 1.13: Completed isometric scale Step 3: Draw perpendicular lines from the marked-off points on the 45° inclined line towards the 30° inclined line as shown in Figure 1.13. low res Now that you are able to draw an isometric scale, it is time to learn how to use it to construct an isometric scale drawing. Construct an isometric scale drawing Figure 1.14 shows three orthographic views of an object together with the isometric view. 30 15 20 10 Front view Left view 20 Top view Isometric view Figure 1.14: An object drawn in multi-view orthographic projection and isometric view To construct an isometric scale drawing, you can apply the next four steps. 8 Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 8 2011/11/09 1:32 PM Step 1: Construct an isometric scale to measure the longest dimension on the object. A scale of 30 mm is used for this example as shown in Figure 1.15. Draw the first line inclined at 30° for the isometric scale. Draw the second line inclined at 45° for the full scale. Step 2: Draw the major edge of the object at angles of 30° to the horizontal. This is shown in Figure 1.16. Figure 1.15: Draw an isometric scale Figure 1.16: Create inclined isometric axes Step 3: Read off the lengths of the object from the given orthographic drawing and then mark them off using the isometric scale in order to draw the object. Make sure that vertical lines on the orthographic projection are vertical on the isometric drawing, and horizontal lines on the orthographic projection are inclined at 30° to the horizontal on the isometric drawing. Inclined lines on the orthographic projection (e.g. at the top right-hand corner of the front view) are drawn on the isotropic view by marking their end points and joining them. This is shown in Figure 1.17. Words & Terms isotropic view: a view of an object that ha s equal physical propertie s along all axes Step 4: Complete the drawing by showing all the necessary lines and erasing all the unnecessary ones. This is shown is Figure 1.18. Figure 1.17: Measure off distances to draw the object Figure 1.18: Complete the drawing Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 9 9 2011/11/09 1:32 PM Assessment activity 1.2 Working in pairs The figures below contain the orthographic as well as isometric views of an object. The orthographic views are labelled with measurements according to the true size of the object. The dimensions are in centimetres. 1. 2. Discuss with your partner how you would go about constructing isometric scales for each of these objects. Divide the objects between the two of you so that each of you has to construct two isometric scales. a) 5 3 6 6 Front view Left view 5 9 Top view Isometric view b) 10 Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 10 2011/11/09 1:32 PM c) d) 3. 4. 5. Peer assessment: Discuss your scales with each other and make sure that they are drawn correctly. You can compare your answers with the drawings your lecturer will show you or by comparing it to other student’s answers. Using the above isometric scales, discuss how you will construct an isometric scale drawing of each object. Swap your scale drawings and draw the two isometric drawing for the scales that your partner drew. Peer assessment: Discuss your isometric drawings with each other and make sure that they are drawn correctly. You can compare your answers with the drawings your lecturer will show to you. Discuss how much smaller an isometric scale drawing is than a normal isometric drawing? Self-assessment: Mark your own answer according to the answer in the given memorandum. Submit your work to the lecturer as part of your PoE. Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 11 11 2011/11/09 1:32 PM Unit 1.3: Plan the drawing to maximise page usage Planning the drawing means making the best use of the provided space on your drawing sheet. Plan the drawing for paper size The sizes of drawing sheets are given in Table 1.1. Paper designation A0 A1 A2 A3 A4 Dimensions (mm) 841 × 1 189 594 × 841 420 × 594 297 × 420 210 × 297 Words & Terms Table 1.1: Sizes of drawing sheets After you have selected the size of sheet to use, the drawing layout must be designed so that the presentation of the drawing meets professional standards. It is recommended that you firmly place the drawing sheet on a drawing board or any table with a smooth surface. The drawing sheet can be held to the drawing board by using clips or masking tape as shown in Figure 1.19. layout: the way in which something, espe cially a page, is laid out design: a plan fo r something achieved by calcu lating and detailing its featur es to be in line with its purp ose The first step in designing the drawing space is to a draw a borderline around the edges of the drawing sheet. For A3 paper size, this borderline should be 10 mm from the drawing sheet’s edge. This is shown in Figure 1.20. Figure 1.19: Holding the drawing sheet in place on a drawing board. 12 Figure 1.20: Drawing of the borderline Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 12 2011/11/09 1:32 PM Next, a title block needs to be drawn at the bottom right-hand corner of the drawing sheet. After this, the remainder of the page is available to be used for the drawings. The title block includes information such as the author’s surname and initials, project name, scale, company name and date. This information can change according to the purpose of the drawing. For example, for college purposes, the title block can include information such as the surname and initials of the author of the drawing, the scale, drawing number, group number and date. The title block must be placed at the bottom right-hand corner, the height of the letters being 5 mm. The height of the title block should be approximately 32 mm depending on the amount of information put in the title block. This is shown in Figure 1.21 and Figure 1.22. Figure 1.21: Drawing of the title block Figure 1.22: Information found on a professional title block Isometric drawings are usually drawn together with the orthographic views on the same drawing sheet. The drawing sheet must therefore be divided so that the three orthographic drawings are shown together with the isometric projection. An example is shown in Figure 1.23. Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 13 13 2011/11/09 1:32 PM Top view Fro n 297 tv iew Top view R Side view ISOMETRIC Front view R Side view ORTHOGRAPHIC PROJECTIONS 420 Figure 1.23: Example of a planned drawing paper Select a suitable scale and size for your drawing The key in planning how best to use the available space is to select a suitable scale and size for your drawing. This will help you to use the maximum amount of space on your paper and to make your drawing as clear as possible. This means that you have to plan the layout of the three main views of your chosen orthographic projection, including the isometric drawing. Remember that an A3 paper has a width of 297 mm and a height of 420 mm. Drawings made on A3 paper should be placed inside a 10 mm border, with no part of the layout touching the title block. To be safe, leave a space of 50 × 100 mm for the title block. Also remember to plan for a space of at least 10 mm between the borders of the paper and the nearest line of your drawing. Subtracting these values from the size of the A3 paper gives you the available working space on the paper. Two possible layout plans are shown: • O ptionAinwhichtheheightofthedrawingismaximised,shown in Figure 1.24. • OptionBinwhichthewidthismaximised,showninFigure1.25. In option A, the available drawing space can be regarded as two rectangles next to one another. The first rectangle is 257 × 280 mm and the second rectangle is 100 × 207 mm. This layout maximises the available height of the drawing space. 14 Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 14 2011/11/09 1:32 PM 280 297 100 207 257 380 207 297 280 50 420 Figure 1.24: Option A provides maximum height for the available drawing space on an A3 sheet 420 Figure 1.25: Option B provides maximum length for the available drawing space on an A3 sheet In option B, the available drawing space consists of two rectangles, a large one of 207 × 380 mm above a smaller one of 50 × 280 mm. This layout maximises the available width of the drawing space. Words & Terms In option B, the larger rectangle is 207 × 380 mm, and the values should be used to plan a correct scale for the drawing so that you can be sure all the views will fit in. sectional view: a drawing in which a crosssection of some part of the object is shown by shadin g Before you start to plan your drawing, ask yourself the following: • W illthedrawingbeinfirstorthirdangleorthographicprojection? (First and third angle orthographic projections are dealt with in Module 2.) • Whatarethelongestandhighestdimensionsofthedrawing? • Aretheregoingtobeanyextrasectionalviewsinthedrawing? (Sectional views are dealt with in Module 3.) Example Following is an example of how to determine the scale of your drawing, using the large wooden block shown in Figure 1.26. You can assume the following: • T hedrawingwillbedoneinfirstangleorthographic projection, with a front view, a top view and a left view. (Orthographicprojectionsareusuallychosensothatthe front and top views will show the most detail.) • Thelargestverticaldimensionis100mm. • Thelargesthorizontaldimensionis100mm. • Nosectionalviewswillbenecessary. • Assumeadistanceofabout30to50mmbetweenthe views of the drawing to provide some space for dimensions. 100 20 20 100 100 Figure 1.26: A large wooden block Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 15 15 2011/11/09 1:32 PM From the information provided above, you already know that you will need approximately 250 mm in the vertical direction and 250 mm in the horizontal direction, as shown in Figure 1.27. 100 50 100 100 50 100 Figure 1.27: Sizes of the three orthographic views of the part shown in Figure 1.26 In order to determine the scale, divide the actual size of the part by the paper size. Scaling is used because it is good practice to create a drawing that more or less fills the page. If the actual size is larger or much smaller than the paper, some scaling should be used. From Figure 1.24, you know that you have 380 mm available in the horizontal direction and 257 mm available in the vertical direction. Therefore: 250 Horizontal distance of actual part = horizontal scale = = 0.66 380 Horizontal distance of the paper Vertical distance of actual part Vertical distance of the paper = vertical scale = 250 = 0.97 257 It is always important to choose the largest number as your scale, in this case 0.97. Therefore, an adequate scale will be 1:0.97 where 1 mm on the paper will be equal to 0.97 mm on the actual part. But this number would be difficult to work with, so it would be better to round the number up to 1.0 and make the scale 1:1. This means that 1 mm on the paper will be equal to 1 mm on the part. There are three very important rules when it comes to choosing a scale: • A lwayschoosethelargestnumberofthecalculatedhorizontaland vertical scales. • Ifyouneedtoroundthescaletoamoreworkablenumber,you must always round up, and never down. In other words, if you get something like 44.2 you cannot round down to 44; you have to round up to 45. 16 Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 16 2011/11/09 1:32 PM • A lwaystrytoroundlargerscalefactorsuptothenearestmultiple of 10. Using the example of 44.2, a good scale would be 1:50. Examples of good scale are 1:1, 1:2, 1:5, 1:10, 1:20, 1:50, 1:100, 1:200, etc. As you can see, good numbers to work with are all divisible by 1, 2 and 5. Assessment activity 1.3 Working in pairs 1. In pairs, discuss how to go about planning for the correct paper size and select the appropriate scale for your drawing. Individual activity 2. Using that information, calculate a suitable scale for the following parts to be drawn on an A3 sheet of paper. You can assume the following: • Thedrawingwillbedoneinfirstangleorthographicprojection,withafrontview,atop view and a left view. • Thereisaborderof20mmfromthepaperedge.(Remembertoallowfora10mmspace between the border and the nearest line of your drawing.) • Distancesbetweentheviewsofyourdrawingshouldbe50mm. a) b) 1000 200 200 1000 1000 c) Peer assessment: Swap your work with your partner and compare the answers with the given memorandum. Submit your work to the lecturer as part of your PoE. Module 1: Construct isometric scales Engineering Graphics and Design L3 SB.indd 17 17 2011/11/09 1:32 PM
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