Notional versus one-dimensional charring rates of timber Jürgen KÖNIG Tekn. dr Trätek – Swedish Institute for Wood Technology Research Box 5609 SE-114 86 Stockholm Sweden [email protected] After civil engineering studies at TU Berlin and some years of consultancy, he worked at Royal Institute of Technology in Stockholm. Doctoral thesis on lightweight steel structures in 1978. From 1985 senior researcher at Trätek. König is Chairman of CEN/TC 250/SC 5 and co-ordinator of Eurocode 5. Summary In the Fire Part of Eurocode 5 one-dimensional and notional charring rates are given. In order to simplify the determination of the load bearing capacity of cross sections, a notional charring rate is given to be used on all fire exposed sides of the cross section. It is shown that these notional charring rates can also be used for very small or narrow cross sections with a great influence of twodimensional heat transfer, for example very narrow timber joists exposed on three sides. The use of the one-dimensional charring rate is only possible when zones with two-dimensional heat flux, causing increased charring, are taken into account, that is roundings of the char line at corners must be separately taken into account. A criterion is derived for the minimum width of timber members permitting the use of the one-dimensional charring rate. Key words: timber, structures, design, fire, charring rate, char depth, calculations, codes. 1. Introduction The Fire Part of Eurocode 5 (EN 1995-1-2) [1] makes a distinction between · the charring rate for one-dimensional charring b0, which is valid for one-dimensional heat transfer as in the case of a semi-infinite slab, or in parts of cross-sections where heat transfer is predominantly one-dimensional; · the notional charring rate bn which implicitly includes effects of two-dimensional heat transfer in the vicinity of corners and large fissures, that is the corner roundings need not be taken into account separately. For softwood, the one-dimensional charring rate is given as 0,65 mm/min; the notional charring rates for glued-laminated and solid timber are 0,7 and 0,8 mm/min respectively. For solid timber, the relationship between the notional and one-dimensional value of charring rate is given by bn 0,8 for solid timber (1) = = 1, 23 b0 0, 65 bn 0, 7 for glued-laminated timber (2) = = 1, 08 b0 0, 65 Performing heat transfer calculations, it has been shown [2] that this ratio is a reasonable approximation when the real residual cross-section is replaced by a rectangular cross-section such that the section modulus is the same. See figure 1. For small cross sections, e.g. a cross section of size 45 mm ´ 120 mm, the figure shows that this approximation is safe during the first 9 to 10 minutes of fire exposure. For larger times the ratio of 1,23 would be non-conservative, however this stage is normally not reached since the timber member would fail due to exhaustion of mechanical resistance. The values of figure 1 include that the char depth on the narrow side is greater than the char depth on the wide side. For example, for the cross-section 45 mm ´ 120 mm, at 15 minutes the calculated char depth is 10,4 mm while it is 14,7 mm on the narrow side, that is it is 41 % larger on the narrow side. The reason is that heat flux is pronouncedly two-dimensional. In the following it is shown that 1,5 the simplified assumption of a 1,4 fixed value of bn/b0 can also be applied for small narrow cross1,3 sections, where the charring rate of 1,2 the narrow side, after some time, increases considerably compared 1,1 to the charring rate of the wide side of the cross-section. 1 0 20 40 60 In EN 1995-1-2 [1] the concept of Time [min] notional charring rates is also applied in annex C dealing with Figure 1 — Charring rate ratios vs. time: Comparison of insulated timber frame assemblies, calculated values with Eurocode 5 for solid (S) and glued- however with a notional charring laminated (G) timber cross sections exposed on four sides [2] rate also being dependent on the dimension of the cross-section, see also [3]. In that case, the use of the real shape of the residual cross-section would imply considerable difficulties for the designer. EC 5 solid timber EC 5 glulam G 200 x 800; W G 140 x 300; W S 100 x 200; W S 45 x 120; W G 200 x 800; I G 140 x 300; I S 100 x 200; I S 45 x 120; I b n/b 0 1,6 2. Test results by van de Haar Van de Haar [4] made two fire tests on loaded floor assemblies consisting of two timber joists of dimension 59 mm ´ 196 mm spaced at 650 mm and a decking consisting of 19 mm plywood and 10 mm calcium silicate board on top of it. The joists were initially unprotected and exposed to the fire on three sides. Since the loading was different, the failure times were different: 25 minutes for floor 1 and 32 minutes for floor 2. Figures 2 and 3 show some of the residual cross sections recorded after the fire tests. The graphs were reproduced from the original report [4] by recording the co-ordinates of the border of the residual cross-section using a digitizer. In order to illustrate the degree of charring the shapes of the original cross-sections are also shown; their exact horizontal position in relation to the residual cross-sections is, however, not known. F1-1 F1-2 F1-3 F1-4 F2-1 F2-2 F2-3 F2-4 F2-5 Figure 2 — Recorded residual cross sections at four locations of floor 1 (left) at 24,7 minutes and floor 2 at 32 minutes (their horizontal position in relation to the original cross-section is approximate) The residual cross-sections exhibit considerably larger char depths on the narrow sides than on the wide sides. For a char depth on the wide side equal to b/4, the difference is between 45 and 85 %, that is about the same order of magnitude as calculated for a cross-section of 45 mm ´ 120 mm with a char depth equal to 23 % of the width. The section moduli Wtest of the recorded residual cross-sections were calculated using the recorded co-ordinates of the border and a computer program for the determination of cross-sectional of arbitrary cross-sections, see table 1. These section moduli were compared with section moduli WEC5, obtained by assuming a notional char depth equal to 1,23 times the experimental char depth on the wide sides of the joists according to equation (1). The ratios Wtest/ WEC5 are shown in table 1 and illustrated in figure 3. The average value of the ratio is slightly conservative. It can be seen that the relationship (1), derived from EN 1995-1-2 [1], takes reasonably well into account the effect of increased charring of the narrow sides of small timber cross-sections. Table 1 – Relative section moduli – comparison of test results and values calculated according to EN 1995-1-2 3. 0,4 0,2 F2-5 F2-4 F2-3 0,0 F2-2 1,020 1,091 0,860 0,940 0,861 1,302 1,077 1,110 1,073 1,037 F2-1 0,414 0,346 0,35 0,452 0,310 0,259 0,265 0,312 0,338 0,8 0,6 F1-4 0,406 0,317 0,407 0,481 0,360 0,199 0,246 0,281 0,315 1,0 F1-3 Wtest/WEC5 F1-2 WEC5 F1-1 Wtest 1,2 W test/W EC5 Crosssection F1-1 F1-2 F1-3 F1-4 F2-1 F2-2 F2-3 F2-4 F2-5 Average 1,4 Test Figure 3 – Comparison of section moduli When should the one-dimensional charring rate be used? Temperature [°C] We can expect that some designers may wish to use the concept of one-dimensional char depths, which implies that the corner roundings must be separately taken into account, in order to obtain more favourable results. Since rectangular cross-sections may exhibit an extensive degree of twodimensional heat transfer in the vicinity of the narrow sides, an application limit is needed in order to prevent non-conservative results. Performing a heat transfer analysis using the thermal 300 properties given in EN 1995-1-2 [1], for a cross250 section of 100 mm ´ 200 mm, at 30 minutes the 5 min calculated char depth is 20,3 mm on the wide side 200 10 min and 21,8 mm on the narrow side, that is it is 7,3 % 150 20 min greater on the narrow side. The conditions on the narrow side are influenced by two-dimensional heat 100 flux, since the width of residual cross-section of 50 about 60 mm is less than twice the heat affected zone in the case of one-dimensional heat transfer in 0 timber exposed on one side only. A stable 0 10 20 30 40 temperature profile is developed after 20 minutes, Distance from char line [mm] e.g. see figure 4 with temperature profiles of three specimens after 5, 10 and 20 minutes according to Figure 4 — Temperature profiles for onetests results reported in [5]. After 20 minutes, the dimensional heat transfer at 5, 10 and 20 depth dQ of the zone below the char layer which is minutes fire exposure affected by increased temperature is about 40 mm and does not increase significantly after that time. For application to rectangular cross-sections of beams and columns, a minimum width of the crosssection, bmin, can be derived for the transition of one-dimensional to two-dimensional heat transfer taking place in the middle of the narrow side, see figure 5. Therefore bmin = 2 ( d char,0 + d Q ) (3) With b0 = 0,65 mm/min, giving a char depth dchar,0 of 13 mm at 20 minutes, and assuming a temperature affected depth dĬ of 40 mm, expression (3) becomes (see also figure 6) 1003 b min [mm] bmin = 2 d char,0 + 80 [mm] for dchar,0 ³ 13 mm (4) For simplicity, it is assumed that dĬ increases linearly during the first twenty minutes (from 0 to 40 mm), although the increase is somewhat greater in the beginning as can be seen from figure 4. Therefore, for the first twenty minutes of fire exposure, expression (3) becomes bmin = 8,15 dchar,0 for dchar,0 < 13 mm (5) Since EN 1995-1-2 [1] gives the corner radius as r = dchar,0, for dchar,0 > 40 mm, expression (4) should be replaced by bmin = 4 d char,0 (6) 300 250 200 150 100 50 0 Equ. (6) Equ. (4) Equ. (5) 0 10 20 30 40 50 60 d char,0 [mm] Figure 6 — Minimum width of cross section for use of one-dimensional charring rate as a function of one-dimensional char depth dchar,0 Figure 5 — Definition of minimum width for use of one-dimensional charring rate 4. Other applications It has been shown [6], [7] that the concept of notional charring rates also can be applied to naillaminated timber plates, where, due to drying gaps between the laminations, increased charring takes place near the gaps. Here the one-dimensional charring rate would give non-conservative results. For normal gap widths, expression (1) will give conservative results [7]. 5. References [1] EN 1995-1-2:2004, Eurocode 5 – Design of timber structures – Part 1-2: General – Structural fire design König, J. and Källsner, B., “Cross section properties of fire exposed rectangular timber members”. Proceedings of CIB W18, Meeting 34, Paper 34-16-2, 2001 König J. and Winter S., “The Eurocode 5 Fire Part – EN 1995-1-2”. Proceedings of WCTE 2004. Lahti, Finland Van de Haar, P. W., “Onderzoek naar de invloed van de grootte van de veranderlijke belastning op de brandwerendheid op bezwijken van HSB-vloeren”. TNO, Rijswijk, Netherlands, 1983 König, J. and Walleij, L., “One-dimensional charring of timber exposed to standard and parametric fires in initially unprotected and post-protection situations”. Swedish Institute for Wood Technology Research. Report I 9908029, Stockholm, 1999 König, J, and Rydholm, D., “Small-scale fire tests of heavy timber components”. Swedish Institute for Wood Technology Research. Report P 0310036, Stockholm, 2003 König, J., “Basic and notional charring rates”. Proceedings of CIB W18, Meeting 35, Paper 35-16-1, 2002 [2] [3] [4] [5] [6] [7]
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