ATP Sanitation Monitoring Technical Document Hygiena Test Device Yeast Detection Purpose In food and beverage manufacturing, the presence of undesired yeasts on processing equipment can introduce product spoilage issues or undesirable off-flavors (i.e., in beer and wine production.) An important part of a thorough cleaning process is real-time monitoring of cleaning effectiveness. Food and beverage manufacturers around the world use the Hygiena ATP sanitation monitoring system to verify cleaning processes have worked correctly and microbial and other residues have been effectively removed from surfaces. Because ATP systems detect Adenosine Triphosphate (ATP) they cannot differentiate between microbial cells and other organic matter. This should not matter to the person in charge of sanitation, because the main goal is to remove all organic residues from surfaces during the cleaning process. However, the detectability of specific organisms at low levels, such as yeasts, by the Hygiena ATP system is important to food and beverage processors handling yeasts which may become troublesome if left undetected. The purpose of this study is to demonstrate the detectability of a variety of yeasts in the absence of a food matrix in a range of Hygiena test devices. (It is important to note that yeasts do not exist in isolate and in a food manufacturing plant as yeasts will always be found within a food matrix.) This study will demonstrate Hygiena ATP test devices effectively detect a variety of yeasts at low levels with little variation in results. Methods All yeast were grown in PDB (Potato Dextrose Broth) at 37 °C and 30 °C for 72 hours and then sub-cultured onto PDA (Potato Dextrose agar) to check purity. The yeasts were grown again in PDB before being diluted into MRD (Maximum Recovery Diluent). There was no need to wash the yeast in saline prior to measurement as it is more practical to measure the background ATP (non-yeast ATP) rather than try to remove it and stress the yeast in the process. Yeasts in the field would never be washed of background (free) ATP, so this method is most practical. Background ATP (nonyeast ATP) was detected using a proprietary internal quality control test device which detects non-microbial ATP. Yeasts used in this experiment: 1. Saccharomyces cerevisiae 2. Candida albicans 3. Zygosaccharomyces bailii 4. Candida parasilosis 5. Rhodotorula rubra The following Hygiena devices were tested: 1. SuperSnap High-Sensitivity Surface ATP 2. UltraSnap Surface ATP 3. AquaSnap Total Water ATP The dilution series used was as follows: 1. Neat culture 2. -1 dilution 3. -2 dilution 4. -3 dilution 5. -4 dilution 6. -5 dilution 7. -6 dilution From each dilution 10µL was added directly to the swab bud or 100µL added to the dipper. Each device was activated and read in the EnSURE Monitoring System. Five replicates were run from each dilution. Reference plates were also done using the method of Miles and Mizra by inoculating each dilution as 10µL spots onto PDA to exactly estimate the count per 10µL and also to estimate from the M&M method the CV% of the inoculation method independently of the RLU results. REVA 032015 www.hygiena.com ATP Sanitation Monitoring Technical Document Results Yeast 1: Saccharomyces cerevisiae Starting overnight culture = 2e7 yeast per mL (25,500,000) Table 1: Average Saccharomyces cerevisiae detection in Hygiena test devices (RLU) (n=5) SuperSnap UltraSnap AquaSnap Non-yeast ATP Neat 9235 7969 9888 245 -1 7966 5312 9790 42 -2 2486 765 7648 8 -3 183 77 1116 1 -4 28 23 246 0 -5 0 0 12 0 Neat CV% 1 9 1 17 -1 CV% 3 8 2 11 -2 CV% 9 6 4 11 -3 CV% 9 10 13 149 -4 CV% 8 21 7 NA -5 CV% NA NA 18 NA Table 2: Plate Counts for Saccharomyces cerevisiae (CFU) Dilution Rep 1 Rep 2 Rep 3 Neat TNTC TNTC TNTC -1 TNTC TNTC TNTC -2 TNTC TNTC TNTC -3 255 241 274 -4 21 22 27 -5 1 2 2 Rep 4 TNTC TNTC TNTC 291 21 2 Rep 5 TNTC TNTC TNTC 243 24 2 Average / CFU Limit NA NA NA 261 (<500 CFU) 23 (<50 CFU) 2 (<10 CFU) Table 3: Limit of Detection for Saccharomyces cerevisiae (CFU) SuperSnap UltraSnap AquaSnap LoD Yeast CFU <50 <50 <10 REVA 032015 www.hygiena.com ATP Sanitation Monitoring Technical Document Yeast 2: Candida albicans Starting overnight culture = 2e7 yeast per mL (23,660,000) Table 4: Average Candida albicans detection in Hygiena test devices (RLU) (n=5) SuperSnap UltraSnap AquaSnap Non-yeast ATP Neat 9083 8068 9891 257 -1 7664 6864 9374 74 -2 2838 996 8265 8 -3 290 95 1146 0 -4 91 30 133 0 -5 1 5 9 0 Neat CV% 2 3 1 3 -1 CV% 2 2 4 20 -2 CV% 10 4 3 10 -3 CV% 8 5 13 NA -4 CV% 6 11 15 NA -5 CV% 37 16 8 NA Table 5: Plate Counts for Candida albicans (CFU) Dilution Rep 1 Rep 2 Neat TNTC TNTC -1 TNTC TNTC -2 TNTC TNTC -3 201 250 -4 24 27 -5 4 2 Rep 3 TNTC TNTC TNTC 266 21 1 Rep 4 TNTC TNTC TNTC 191 31 1 Rep 5 TNTC TNTC TNTC 275 16 2 Average / CFU Limit NA NA NA 237 (<250 CFU) 24 (<50 CFU) 2 (<10 CFU) Table 6: Limit of Detection for Candida albicans (CFU) SuperSnap UltraSnap AquaSnap LoD Yeast CFU <50 <50 <10 REVA 032015 www.hygiena.com ATP Sanitation Monitoring Technical Document Yeast 3: Zygosaccharomyces bailii Starting overnight culture = 1e6 yeast per mL (1,280,000) Table 7: Average Zygosaccharomyces bailii detection in Hygiena test devices (RLU) (n=5) SuperSnap UltraSnap AquaSnap Non-yeast ATP Neat 6928 7892 9917 659 -1 1718 2993 9400 174 -2 243 263 4023 19 -3 34 27 480 1 -4 4 5 47 0 -5 0 0 5 0 Neat CV% 5 2 1 7 -1 CV% 7 4 3 10 -2 CV% 8 11 5 14 -3 CV% 7 19 14 91 -4 CV% 15 32 10 NA -5 CV% NA NA 9 NA Table 8: Plate Counts for Zygosaccharomyces bailii (CFU) Dilution Rep 1 Rep 2 Rep 3 Neat TNTC TNTC TNTC -1 TNTC TNTC TNTC -2 142 112 128 -3 11 25 18 -4 0 0 2 -5 0 1 0 Rep 4 TNTC TNTC 114 14 3 0 Rep 5 TNTC TNTC 144 19 1 0 Average / CFU Limit NA NA 128 (<250 CFU) 17 (<50 CFU) 1 (<10 CFU) 0 (<10 CFU) Table 9: Limit of Detection for Zygosaccharomyces bailii (CFU) SuperSnap UltraSnap AquaSnap LoD Yeast CFU <50 <50 <10 REVA 032015 www.hygiena.com ATP Sanitation Monitoring Technical Document Yeast 4: Candida parasilosis Starting overnight culture = 3e7 yeast per mL (3,124,000) Table 10: Average Candida parasilosis detection in Hygiena test devices (RLU) (n=5) SuperSnap UltraSnap AquaSnap Non-yeast ATP Neat 8874 8351 9999 129 -1 8122 4875 9999 25 -2 3124 478 8114 7 -3 284 58 897 1 -4 33 12 142 0 -5 0 0 8 0 Neat CV% 2 11 2 11 -1 CV% 4 5 5 9 -2 CV% 4 6 5 14 -3 CV% 8 8 12 121 -4 CV% 9 15 9 NA -5 CV% NA NA 14 NA Table 11: Plate Counts for Candida parasilosis (CFU) Dilution Rep 1 Rep 2 Rep 3 Neat TNTC TNTC TNTC -1 TNTC TNTC TNTC -2 TNTC TNTC TNTC -3 312 347 325 -4 28 24 31 -5 2 3 3 Rep 4 TNTC TNTC TNTC 284 18 1 Rep 5 TNTC TNTC TNTC 294 27 1 Average / CFU Limit NA NA NA 312 (<500 CFU) 26 (<50 CFU) 2 (<10 CFU) Table 12: Limit of Detection for Candida parasilosis (CFU) SuperSnap UltraSnap AquaSnap LoD Yeast CFU <50 <50 <10 REVA 032015 www.hygiena.com ATP Sanitation Monitoring Technical Document Yeast 5: Rhodotorula rubra Starting overnight culture = 1e7 yeast per mL (1,130,000) Table 13: Average Rhodotorula rubra detection in Hygiena test devices (RLU) (n=5) SuperSnap UltraSnap AquaSnap Non-yeast ATP Neat 8712 7894 8989 88 -1 5841 5111 8478 11 -2 2811 1421 7133 4 -3 198 88 1011 0 -4 21 4 114 0 -5 0 0 5 0 Neat CV% 2 1 1 1 -1 CV% 4 4 4 8 -2 CV% 4 4 6 10 -3 CV% 8 5 10 88 -4 CV% 11 12 19 NA -5 CV% NA NA 14 NA Table 14: Plate Counts for Rhodotorula rubra (RLU) Dilution Rep 1 Rep 2 Rep 3 Neat TNTC TNTC TNTC -1 TNTC TNTC TNTC -2 TNTC TNTC TNTC -3 112 147 125 -4 14 16 15 -5 0 0 0 Rep 4 TNTC TNTC TNTC 84 14 1 Rep 5 TNTC TNTC TNTC 94 17 0 Average / CFU Limit NA NA NA 113 (<250 CFU) 15 (<50 CFU) 0 (<10 CFU) Table 15: Limit of Detection for Rhodotorula rubra (CFU) SuperSnap UltraSnap AquaSnap LoD Yeast CFU <50 <50 <10 Conclusion In general, SuperSnap and UltraSnap Surfaces ATP test devices detect approximately <50 CFU/swab yeasts. AquaSnap Total Water ATP test devices detect approximately <10 CFU/mL yeasts. Variation of results at these low levels was minimal with CV% ranges as follows: SuperSnap (6-11%), UltraSnap (12-21%), and AquaSnap (8-18%). REVA 032015 www.hygiena.com
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