Prediction of Gas-Phase Adsorption Isotherms Using Neural Nets Sukanta Basu1*†, Paul F. Henshaw1, Nihar Biswas1 and Hon K. Kwan2 1 2 Civil and Environmental Engineering, University of Windsor, Windsor, ON N9B 3P4, Canada Electrical and Computer Engineering, University of Windsor, Windsor ON, N9B 3P4, Canada F or virtually any physical adsorption process, the capacity of an adsorbent decreases as the temperature of the system increases. As the temperature increases the adsorbed molecules acquire sufficient energy to overcome the van der Waals’ attraction, holding them in the condensed-phase and migrating back to the gas-phase. Adsorption is an exothermic process. At low concentrations the heat release is minimal and is quickly dissipated by the airflow through the bed. At high concentrations considerable heating of the bed can occur, which if not removed can cause the adsorbent efficiency to decrease rapidly. In addition, in the case of granular activated carbon (GAC) beds, heat accumulation in the interior of the bed can even cause auto-ignition of the carbon bed. Thus, it becomes essential to monitor the bed temperature and to understand its relationship to the adsorption capacity. A large number of adsorption isotherm models presented in the literature are generally able to describe the relationship between the adsorbate concentrations in the fluid and adsorbed phases at a given temperature. This necessitates an experimental study at each anticipated temperature of the adsorption application. A few adsorption models have temperature as a variable. This paper describes some of these models and a newly proposed methodology for the prediction of gas-phase adsorption of isotherms at different temperatures using artificial neural networks (ANNs). Conventional Models A brief overview is provided of some conventional adsorption isotherm models capable of predicting adsorption equilibria at different temperatures, so as to present a general view of the range of the features available among the different models. Modified Sips’ Model Sips (1948) proposed the following semi-empirical isotherm (Rudzinski and Everett, 1992) which is a combination of the Langmuir and Freundlich equations: (1) *Author to whom correspondence may be addressed. E-mail address: [email protected] † Present Affiliation: St. Anthony Falls Laboratory, Department of Civil Engineering, University of Minnesota, Minneapolis, MN 55414-2196, USA The Canadian Journal of Chemical Engineering, Volume 80, August 2002 On examine dans cette étude plusieurs modèles (le modèle Sips modifié, le modèle de Dubinin-Astakhov, la théorie VSM, le modèle de Khan et al. généralisé et un réseau neuronal artificiel simple (ANN)), afin de prédire l’effet de la température sur l’adsorption à l’équilibre des gaz et des vapeurs d’hydrocarbures sur le carbone activé. On a utilisé des données publiées sur l’adsorption du méthane, de l’éthane et du propane sur du carbone activé à des températures entre 311 K et 505 K pour estimer les paramètres des modèles conventionnels et entraîner le réseau. Les modèles conventionnels et l’ANN ont ensuite été utilisés pour prédire l’isotherme à une seule température pour chaque adsorbat, puis les résultats ont été comparés aux données expérimentales. On a trouvé que le modèle ANN avait une erreur relative moyenne plus faible que les modèles conventionnels. Keywords: activated carbon, adsorption, artificial neural networks, isotherm, multilayer perceptron. 1 n (ap) v = 1˘ v0 È Í1+ (ap ) n ˙ ÍÎ ˙˚ This study investigated a number of models (the modified Sips’, Dubinin-Astakhov’s, VSM theory, the generalized Khan et al.’s model and a simple artificial neural network (ANN)) to predict the effect of temperature on equilibrium adsorption of hydrocarbon gases and vapors on activated carbon. Published data on the adsorption of methane, ethane and propane on activated carbon at 311 K to 505 K were used to estimate the parameters of the conventional models and train the network. Then, the conventional models and the ANN were used to predict the isotherm at a single temperature for each adsorbate, and these results were compared with experimental data. It was found that the ANN model had a lower mean relative error than the conventional models. For adsorption of hydrocarbons on activated carbon, Equation (1) was found to be superior to either the Langmuir or Freundlich equations in data correlation (Koble and Corrigan, 1952). Koble and Corrigan (1952) used Sips’ equation to analyze the adsorption isotherms of various hydrocarbons on active charcoal as reported by Ray and Box (1950). 1 The constants v0 and n were found to be independent of temperature. However, the semi-logarithmic plots of (a)1/n versus (1/T) were straight parallel lines. Therefore, to incorporate the temperature dependence, Sips’ equation is modified in the present work as: v = v0 a2 1 a1e T p n a2 1 ˘ È Í1+ a1e T p n ˙ Generalized Khan et al.’s Model (2) ˙ ˚ Í Î Dubinin-Astakhov (DA) Model The potential theory of adsorption, originally developed by Polanyi (1932), is based on rational physical and chemical concepts rather than on the empirical fit of experimental data. Using this, Dubinin and others (Dubinin and Astakhov, 1971; Dubinin 1975; Golovoy and Braslaw, 1981; Werner and Winters, 1988) have shown that the adsorption isotherms of various vapors on microporous adsorbents (e.g., activated carbon) can be represented by the Dubinin-Radushkhevich (DR) equation. The DR equation, however, fails for many gas–solid systems (Doong and Yang, 1988). A more general equation, proposed by Dubinin and Astakhov (DA), has been found to be useful (Dubinin and Astakhov, 1971): È Ï A n ¸Ô˘ ÔÊ ˆ q = q00exp Í- ÌÁ ˜ + a(T - T0 )˝˙ Í ÔË E ¯ Ô˛˙˚ Î Ó (3) The limiting adsorption value (q00) corresponds to the initial adsorption isotherm temperature T0. The differential molar work of adsorption (A) is defined as: A = RT ln p* p (4) The heterogeneity parameter (n) is equal to 2 for activated carbon (Rudzinski and Everett, 1992). The thermal coefficient of limiting adsorption (a) can be calculated as (Dubinin, 1975): Êr ˆ logÁ *b ˜ Ë rcr ¯ a = 0.434(Tcr - Tb ) explicitly include the effect of temperature. Cochran et al. (1985) proposed a new model based on the Vacancy Solution Model of adsorption in conjunction with the Flory-Huggins activity coefficient equations to incorporate the temperature dependency. Khan et al. (1999) suggested a generalized isotherm with temperature dependence for the equilibrium adsorption of pure gases. All the conventional models cited above have limited success in adsorption equilibrium predictions due to several assumptions in the model development. One way of avoiding this difficulty is through the use of an assumption-free model. Artificial neural networks operate directly on the data, thus avoiding the necessity of a priori assumptions of conventional models with all their consequent constraints. Artificial Neural Network (ANN) Artificial neural networks are highly parallel, flexible mathematical constructs that have been inspired by the workings of the biological nervous system. ANNs have a natural propensity for storing experiential knowledge and making it available for use (Haykin, 1999). In approximating an input–output response, the ANN mathematics involved is simple to implement yet difficult to comprehend, and ANN is sometimes viewed as a ‘black box’. In recent years, there has been a growing interest in the application of ANNs in the chemical engineering field due to various factors (Flood and Kartam, 1994a, b; Morshed and Kaluarachchi, 1998). The use of an artificial neural network requires following a discrete set of steps outlined as follows (Gately, 1996). 1. Determination of ‘what is to be predicted’. 2. Data collection: Since artificial neural networks are not usually able to extrapolate, the data patterns should go at least to the edges of the problem domain in all dimensions (Flood and Kartam, 1994a, b), and should be evenly distributed. 3. Preprocessing of data: To extract information from data sets it is sometimes required to modify or preprocess the inputs (Gately, 1996). For example two (or more) values can be reduced into one input, which has more value to the network than the original variables. (5) The adsorbate density at the critical temperature (rcr*) will be (Dubinin, 1975): * rcr = M 1000b (6) where, b = 1 Ê RTcr ˆ 8 ÁË pcr ˜¯ (7) VSM Theory Suwanayuen and Danner (1980) proposed the Vacancy Solution Model (VSM) using the Wilson model for the activity coefficients (Cochran et al., 1985). But this approach fails to 2 Figure 1. Two-layer perceptron network architecture. The Canadian Journal of Chemical Engineering, Volume 80, August 2002 Table 1. The properties of adsorbates (Reid et al. 1977). Adsorbate Mol. Wt. (g/mol) Tb (K) Tcr (K) pcr (kPa) rT (g/mL) rcr* (g/mL) a (1/K) Methane (CH4) 16.043 111.7 190.6 4599.02 0.425111.7 0.372 1.67 ¥ 10–3 Ethane (C2H6) 30.070 184.5 305.4 4882.66 0.548183.0 0.462 1.40 ¥ 10–3 Propane (C3H8) 44.097 231.1 369.8 4244.47 0.582231.0 0.487 1.29 ¥ 10–3 Note: rT is bulk density at reference temperature T oK. Figure 2. Processing at the neuron level. 4. Selection of network architecture: The most predominant network architecture is Multilayer Perceptron (MLP). Figure 1 shows a typical two-layer perceptron for simulating an input–output response. The network is made of nodes, called neurons. The nodes are organized into input, hidden and output nodal layers. The input layer is not considered to be a neuron layer, as it does not process any signal. Each node is connected to all the nodes in the adjacent layers. Signal (preprocessed and scaled data) enters the network at nodes of the input layer from where it is propagated to the output layer through an intermediate hidden layer. Each connection has associated with it a weight, which acts to modify the signal strength. The nodes in the input and output neurons perform two functions: the weighted inputs and a bias term are summed and the resulting summation is passed through an activation function (Figure 2). The logistic function, a form of sigmoid nonlinearity (Haykin, 1999) is the most common choice of activation function. Generally, there is no direct and precise way of determining the most appropriate number of neurons to include in the hidden layer. Increasing the number of hidden neurons provides a greater potential for developing a solution surface that fits closely to that implied by the data patterns. However, a large number of hidden neurons can lead to a solution surface that deviates dramatically from the trend or that ‘overfits’ the data points. In addition, a large number of hidden neurons slows down the operation of the network (Flood and Kartam, 1994a, b). 5. Selection of a learning algorithm: The back-propagation algorithm (BPA) is the most commonly used training algorithm for neural nets. 6. Training: ANN is developed in two phases: the training (accuracy or calibration) phase, and the testing (generalization or validation) phase (Morshed and Kaluarachchi, 1998). Following the specification of the network, inputs, outputs and topology, the network is trained by successive presentations of the input–output data pairs. One complete presentation of the entire training set during the learning process is called The Canadian Journal of Chemical Engineering, Volume 80, August 2002 an epoch. The learning process is maintained on an epoch-byepoch basis until the synaptic weights and bias levels of the network stabilize and the average squared error over the entire training set converges to some minimum value (Haykin, 1999). In general, there are no well-defined criteria for stopping the training. Some reasonable criteria may be number of epochs, average rms error, maximum rms error or maximum absolute error. 7. Testing: Normally, about 90 percent of the data are used in the training set, while the rest is put aside for the testing set. In the training process the network uses the training set of data to recognize inherent patterns. The testing data set is reserved to validate the trained network using information the network has not seen during training. Research Approach In this study, the objective was to predict the gas-phase adsorption isotherms at variable temperatures using conventional and artificial neural network models. The experimental data for the Table 2. Calculated saturation pressures (p*) and densities (r) of adsorbates at different temperatures. Adsorbate T (K) p* (kPa) r (g/mL) Methane (CH4) 310.92 338.70 366.48 394.20 422.00 37 196 48 803 61 449 74 871 88 927 0.305 0.291 0.278 0.265 0.253 Ethane (C2H6) 310.92 338.70 366.48 394.20 422.00 449.80 477.59 5423 8733 13 084 18 503 25 022 32 599 41 179 0.459 0.442 0.425 0.408 0.393 0.378 0.363 Propane (C3H8) 310.92 338.70 366.48 394.20 422.00 449.80 477.59 505.37 1295 2364 4003 6238 9163 12 387 17 288 22 532 0.525 0.507 0.489 0.472 0.455 0.439 0.424 0.409 3 Table 3. Range of data in training sets for the ANN. Adsorbate Methane (CH4) Ethane (C2H6) Propane (C3H8) T (K) p*/p r (g/mL) q (mol/g) 310.92–422.00 310.92–477.59 310.92–505.37 25–1812 3.7–1955 1.9–1416 0.253–0.305 0.363–0.459 0.40 –0.525 0.09–3.77 0.25–5.81 0.33–5.30 No. of Patterns 38 49 51 Table 4. Sets used in testing the ANN. Adsorbate Methane (CH4) Ethane (C2H6) Propane (C3H8) No. of Patterns 7 9 8 T (K) p*/p r (g/mL) q (mol/g) 394.20 422.00 366.48 51–1451 17–1251 6.3–1001 0.265 0.393 0.489 0.13–1.82 0.27–3.59 0.69–4.24 convergence problem is due to the double exponentiation. It was our experience that it is also very difficult to have a converging solution in the case of the Khan et al. generalized model without an extremely accurate estimate of the initial parameters. Although in some trials the fit converged with an attractive plot, the confidence intervals of some parameters were very wide (i.e., the standard errors were large), and this means the fit was not unique (Basu et al., 2000). So, in this work, the modified Sips’ model and Dubinin-Astakhov model were selected for further study and comparison. gas-phase adsorption of hydrocarbons on activated charcoal at different temperatures were collected from the literature (Ray and Box, 1950). The same data set had been reported by Koble and Corrigan (1952) and Valenzuela and Myers (1989) in different formats. The properties of different adsorbates are given in Table 1 (Reid et al., 1977). The thermal coefficient of limiting adsorption (a) and the adsorbate density at the critical temperature (rcr*) have been calculated by means of Equations (5) and (6), outlined by Dubinin and Astakhov (1971). The saturation vapor pressures (p*) and the adsorption densities at different temperatures are given in Table 2. Saturation vapor pressures below the critical pressures were taken from Valenzuela and Myers (1989). Effective values of p* for T > Tc were calculated using the proposed method of Dubinin (1975). Adsorbate densities (r) for T > Tb were evaluated by substituting T for Tb and solving for r in place of rb in Equation (6), using the value of a given in Table 1. Modified Sips’, DA, VSM and Khan et al.’s generalized models were primarily selected for the present work based on the principle of system identification. System identification generally refers to the process of determining a suitable mathematical model for an unknown system by correlating the input–output data (Jang et al., 1996). After identifying the four models, the Levenberg-Marquardt algorithm was applied for estimating the parameters of the models. This nonlinear regression-based algorithm was implemented using DataFit (version 6.1.10, Oakdale Engineering, Oakdale, PA). When determining the goodness of fit for VSM, it was found that the solution did not converge in many cases. According to Khan et al. (1999), this ANN Development ANN development for simulating the gas-phase adsorption equilibrium requires identification of the input and output Table 5. The properties of the ANN. Training algorithm Back propagation algorithm (BPA) Activation function Logistic function Training properties Learning rate Momentum Stopping criteria Epoch Avg. rms error Max. rms error Percent correct 0.1 0.0 200 000 0.01 0.01 100 Table 6. Comparison between experimental and model predictions based on the training data set. Adsorbate Temp. range (K) Modified Sips’ model, Eq. (2) vo Dubinin-Astakhov model, Eq. (5) a1 a2 1/n MARE (%) q00 E MARE (%) Methane (CH4) 310.92 – 422.00 141.9 7.57¥10-5 1849.1 0.884 4.70 6.332 2800.6 22.28 Ethane (C2H6) 310.92 – 477.59 168.7 6 44¥10-5 2086.9 0.626 4.83 5.974 34153 9.09 Propane (C3H8) 310.92 – 505.37 140.7 9.95¥10–5 2283.6 0.654 5.68 5.230 3945.6 9.81 4 The Canadian Journal of Chemical Engineering, Volume 80, August 2002 Table 7. Comparison between ANN and conventional model predictions based on the testing data set. Adsorbate model, Experimental q (mol/g) v (mL/g) ANN Modified Sips’ model, q (mol/g) Equation (2) v (ml3/g) Dubinin-Astakhov Equation (5) q (mol/g) Methane (CH4) 0.1257 0.2352 0.2355 0.7680 1.1780 1.5160 1.8230 3.0746 0 5.7542 5.7622 18.7899 28.8112 37.0788 44.5948 MARE (%) 1562 0.2332 0.2357 0.8414 1.3109 1.6873 1.9715 8.19 3.7167 6.4673 6.5318 20.5432 31.3342 40.5028 48.5228 11.82 0.0872 0.1768 0.1790 0.6653 1.0409 1.3617 1.6465 17.76 Ethane (C2H6) 0.2745 0.5149 0.7147 0.8845 0.8909 2.2470 2.9290 3.2260 3.5940 6.7151 12.5974 17.4869 21.6398 21.7963 54.9919 71.6523 78.9177 87.9369 MARE (%) 0.2781 0.4539 0.7209 0.9050 0.9176 1.9996 2.7437 3.0529 3.2659 5.68 9.4118 14.7887 19.6059 23.2362 23.5039 46.7735 62.7482 71.4131 78.9828 14.66 0.2383 0.4479 0.6476 0.8017 0.8131 1.8146 2.4926 2.8544 3.1662 12.36 Propane (C3H8) 0.6942 1.6770 2.3860 2.9540 3.0410 3.5840 3.9220 4.2440 16.9852 41.0270 58.3645 72.2643 74.4081 87.6863 95.9539 103.8457 MARE (%) 0.6682 1.6325 2.1515 2.9505 3.0301 3.9183 4.1360 4.2252 3.99 15.6545 38.0603 53.4046 69.6669 71.2441 93.9041 103.5570 108.9380 6.42 0.9582 1.9065 2.4574 3.0096 3.0625 3.8246 4.1543 4.3379 9.02 variables. From the knowledge of conventional models, the amount of adsorbate adsorbed at equilibrium (q) can be expressed as a function of temperature, density, equilibrium pressure of the adsorbate (p) and saturated vapor pressure of the adsorbate (p*). Based on the principle of preprocessing, the input variables p* and p were combined to extract more information from the experimental data. The prediction capability of the network was found to be better with the (p*/p) variable than with the original variables. The training and testing data sets are summarized in Tables 3 and 4, respectively. The architecture of the artificial neural network depends on the number of input and output variables. For the present problem, the two-layer perceptron network consisted of three input nodes and one output node. However, the number of hidden nodes in the hidden layer was not fixed. The best number was determined by testing the network, following the procedure adopted by Basheer and co-workers (Basheer and Najjar, 1994, 1995, 1996; Basheer et al., 1996). ANNs were developed using Qwiknet (version 2.23, Jensen Software, Redmond, WA). The training was performed using the default values in the package for the parameters of the network, e.g., learning rate, momentum, input noise, weight decay, error margin and pattern clipping. The back-propagation algorithm (BPA) was used for learning. The properties of the network are tabulated in Table 5. The Canadian Journal of Chemical Engineering, Volume 80, August 2002 Results and Discussion The parameters of the modified Sips’ and Dubinin-Astakhov models, together with mean absolute relative errors (MAREs) between the predicted and experimental values based on the training data set are listed in Table 6. The MARE is defined as follows: Ê 100 ˆ N qi ,experimental - qi ,predicted MARE(%) = Á ˜Â Ë N ¯ i =1 qi ,experimental (8) The various values of MARE for different neural network architectures are shown graphically in Figure. 3. Since there is no clear trend in Figure. 3, the minimum MARE criterion is considered for the selection of the final network. The comparisons based on the testing data set between the conventional and artificial neural net models are listed in Table 7. Clearly, the ANN prediction results in a more accurate representation of the true isotherm (lower MARE values) than for the modified Sips’ model or DA predictions. In general, the prediction errors are highest for methane, lower for ethane and lowest for propane. The exception to this tend is the modified Sips’ model, which has the highest MARE for ethane, followed by methane and propane. The predicted isotherms for the hydrocarbons are shown in Figure. 4. The steepness of the curves increases as carbon 5 Acknowledgements The authors wish to acknowledge the financial support of the Natural Sciences and Engineering Research Council of Canada. Nomenclature a a1 a2 A b E M n N p p* Figure 3. Variation of mean relative absolute error with the number of hidden nodes. pcr q qi,experimental qi,predicted q00 R T T0 Tcr Tb v v0 empirical parameter in Equation (1) empirical parameter in Equation (2) empirical parameter in Equation (2) differential molar work of adsorption, (J/mol) molar volume, (mL/mol) characteristic free energy of adsorption, (J/mol) molecular weight of adsorbate (g/mol) empirical parameter in Equations (1), (2) and (3) number of experimental data equilibrium pressure of the adsorbate, (kPa) saturated vapor pressure of adsorbate at test temperature, (kPa) critical pressure, (kPa) moles of adsorbate adsorbed per unit mass of adsorbent, (mol/g) experimental adsorption capacity, (mol/g) predicted adsorption capacity, (mol/g) limiting adsorption value for temperature T0 (mol/g) gas constant, (8.3144 J/mol·K) temperature, (K) reference adsorption isotherm temperature, (K) critical temperature of adsorbate, (K) boiling point of adsorbate, (K) volume of gas adsorbed (usually measured at STP), (mL/g) limiting adsorption capacity, (mL/g) Greek Symbols a r rb rcr* thermal coefficient of limiting adsorption, (1/K) adsorbate density, (g/mL) density of bulk liquid at Tb, (g/mL) adsorbate density at critical temperature, (g/mL) Abbreviations Figure 4. Comparison between the experimental and ANN predicted adsorption isotherms. number increase. In addition, the ANN over-predicts the adsorption capacities for propane and methane, but under-predicts for ethane. From Table 7, it is obvious that the neural network performance was better than the conventional models in all respects. Moreover, the processing time is significantly reduced once the network is trained. Conclusions A two-layer ANN with three hidden nodes was used to model the adsorption isotherms for methane, ethane and propane on activated carbon at temperatures from 311 to 505K. The values of the MARE were lower for the ANN predictions as compared to the modified Sips’ model and the Dubinin-Astakhov model in all cases. Values of MARE for ANN ranged from 3.99 to 8.19. In general, the MARE values are lower as the number of carbon atoms in the adsobate increases. 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