Water Qual. Res. J. Can. 2009 · Volume 44, No. 2, 295–306 Copyright © 2009, CAWQ Experimental Study on the Elimination of Colour and Organic Matter from Wastewater Using an Inexpensive Biomaterial, Chitosan Poly R. Modak, Kripa S. Singh,* and Dennis A. Connor Departments of Civil and Chemical Engineering, University of New Brunswick Fredericton, NB, E3B 5A3, Canada Chitosan has been investigated as an inexpensive, biologically derived adsorbent and/or primary coagulant for two reactive azo dyes in textile wastewater. At natural pH, complete elimination of colour was achieved from 0.1 g/L aqueous solutions of the textile dyes Procion Orange MX-2R and Procion Red MX-5B with a dose of 6 g of chitosan per litre of dye solution. However, when pH was lowered (to 4.8 and 5.5 respectively), a dose of only 1 g of chitosan per litre was necessary to eliminate colour and drastically reduce TOC (total organic carbon) and chemical oxygen demand for the same concentration of dyes. This allowed about an 80% reduction in sludge volume production. Addition of sodium phosphate dibasic and potassium sulfate improved the dye removal at higher pH. Colour removal decreased significantly with or without added salts as pH was adjusted above 7. Equilibrium adsorption experiments showed that both dye solutions follow the Freundlich isotherm, but not the Langmuir isotherm. Kinetics measurements show a better fit to the pseudosecond-order Lagergren model than to the first-order Lagergren model. Brunauer-Emmett-Teller, or BET, surface area analysis and scanning electron microscope micrographs were included for better understanding of the nature of the chitosan surface with and without adsorbed dye. Chitosan appears to be a natural, clean and excellent product for the adsorption of Procion Orange MX-2R and Procion Red MX-5B in mildly acidic conditions. Key words: reactive azo dyes, chitosan, adsorbent, primary coagulant, colour, organic matter Introduction used extensively in textile industries where the favourable characteristics of bright, water-fast colour and simple application techniques are combined with low energy consumption (Aksu and Tezer 2005). Brightly coloured, widely used, water soluble, reactive azo dyes are the most problematic compared with other forms since they tend to be unaffected by conventional treatment systems (Willmott et al. 1998). Therefore, these reactive azo dyes were chosen for the present study. During the past three decades several methods (physicochemical and biological) have been developed for the removal of dyes, including biological and chemical oxidation, chemical coagulation, sonication, electrolysis, biodegradation, advanced oxidation, photocatalysis, and adsorption, few of which have been accepted by industries due to the economics and difficulties of use (Anjaneyulu et al. 2005). Many studies have been reported for the treatment of azo-dye-containing wastewater using anaerobic and aerobic biological treatments (Pagga and Brown 1986; Manu and Chaudhari 2002). The biological methods are considered economical. However, conventional aerobic biological processes used in the textile industry have been found unsuccessful in removing dyes beyond the adsorbing capacity of the biomass (Bahorsky 1998). The decolourization of azo dyes by microorganisms invariably starts by reductive cleavage of azo bonds under anaerobic conditions (Carliell et al. 1995; Beydilli et al. 1998). The reductive cleavage of azo bonds is responsible for the formation of aromatic amines of dye-related structures that are not Wastewater generated by dye production industries and many other industries is not only aesthetically undesirable but also has an adverse impact on the environment (Forgacs et al. 2004). Effluent from the dyeing and finishing processes in the textile industry are known to contain high levels of colour and surfactant, high chemical oxygen demand (COD), and moderate biological oxygen demand (Golob et al. 2005; Balasubramanian et al. 2007). It also obstructs the penetration of light, which is required for the survival of many aquatic species. Dyestuffs are divided into classes according to their chemical composition and applications (Golob and Ojstrsek 2005). There are many structural varieties, such as acidic-, basic-, disperse-, azo-, and anthraquinonebased, and metal complex dyes. The most common is the azo type used in the textile industry, constituting 60 to 70% of all dyestuffs produced (Brown and Devito 1993). Reactive azo dyes are typically azo-based (R1 - N = N - R2) chromophores combined with different types of reactive groups such as vinyl sulfone, chlorotriazine, trichloropyrimidine, and difluorochloropyrimidine. These dyes are mainly used for dyeing cellulosic fibres, such as cotton and rayon, but are also used for silk, wool, nylon, and leather (Yang and McGarrahan 2005). They differ from all other classes in that they bind to textile fibres such as cotton through covalent bonds. They are * Corresponding author: [email protected] 295 Modak et al. further degraded under anaerobic conditions and tend to accumulate to toxic levels (Carliell et al. 1995; Gottlieb et al. 2003). It has been postulated that those aromatic amine derivatives may be cytotoxic or carcinogenic (Brown and Devito 1993; Gottlieb et al. 2003). From an environmental point of view, the structure of reactive azo dye is of great concern since some of the dyes and their degradation products are cytotoxic or carcinogenic and, consequently, their treatment cannot depend on biodegradation alone (Balasubramanian et al. 2007). Apart from being aesthetically displeasing, coloured water is now thought to be mutagenic, carcinogenic, and toxic. Keeping these factors in mind, a laboratoryscale study was performed by the authors using common reactive azo dyes. Effluents discharged from dyeing processes cause considerable environmental pollution, are toxic to some aquatic organisms, and are of serious health risk to human beings. Hence, it is necessary to develop methods that are efficient for dye/colour elimination from the wastewater, producing superior quality effluent while being cost effective and especially environmental friendly. The physicochemical treatment of wastewater remains the most efficient process for the elimination of dyes studied here. Physicochemical processes are most widely used today for wastewater treatment and are the most appropriate especially when conventional treatments by biological (anaerobic/aerobic) processes are not successful due to the complex molecular structure of reactive azo dyes; the stability of their molecular structures renders them resistant to biological degradation (Robinson et al. 2001). Due to their toxicity and recalcitrance, these dyes can be hazardous to the environment though present at low concentrations. Among several current chemical processes used for coloured wastewater treatment, adsorption is recognized as one of the best processes if designed correctly. It can produce better quality effluent and remove different types of colouring material (Crini 2006). Moreover, adsorption processes remove the dye molecule completely, and there is no possibility of breaking down dye molecules, producing intermediate by-products and leaving fragments in the wastewater. Many studies have reported on the possibility of using activated carbon (McKay 1983; Yang and Al-Duri 2001), zeolite (Armagan et al. 2004), clay (Sethuraman, and Raymahashay 1975), peat (Allen and McKay 1987), fly ash (Gupta et al. 1990), and others like bagasse pith, straw, rice husk, corncob, and sewage sludge (Crini 2006) as adsorbents. However, the adsorption capacity of the adsorbents is not very large, so large amounts of adsorbent are needed. Adsorption using activated carbon appears to be the best prospect for colour removal from wastewater. However, in spite of its good efficiency, this adsorbent is expensive for good quality material and difficult to regenerate after use (Gong et al. 2005). This has led many researchers to search for more inexpensive adsorbents. Natural biopolymers like chitin and chitosan (both derived from crab shell) are becoming increasingly popular because they are inexpensive, easily available, environmentally friendly, hydrophilic, biocompatible, biodegradable, and not toxic to microorganisms. Recently, there has been a resurgence of interest in natural biopolymers for wastewater treatment (Yoshida et al. 1993; Stefancich and Delben 1994; Chiou and Li 2003; Crini 2005; Uzun 2006). The present study mainly focuses on the evaluation of chitosan’s ability to eliminate colour and organic matter from wastewater. Among biopolymers, chitosan has exhibited promising performance in removing pollutants effectively from water and wastewater (Varma et al. 2004; Guibal et al. 2006). Chitosan is a linear polysaccharide based on a glucosamino unit and so contains many amino and hydroxyl functional groups. It is obtained by deacetylation of the naturally occurring chitin, well known for its outstanding biodegradability and biocompatibility. It is one of the most widely available natural biopolymers (Kumar 2000). There are some reports on removal of reactive dyes using chitosan (Chiou and Li 2003; Sakkayawong et al. 2005; Uzun 2006). Among all the studies on the removal of dyes, there is no systematic work focused on the elimination of Procion Orange and Procion Red dyes by chitosan. This paper is mainly focused on monoazo, highly watersoluble reactive Procion MX dyes, since the toxicity of Procion dyes are reported by Gottlieb et al. (2003) and Wong et al. (2006), and they are frequently used by industries for dyeing cellulose, nylon, silk, and wool. In the present study, a series of batch experiments were conducted to evaluate the performance of chitosan as an adsorbent for removal of reactive azo dyes from wastewater. The objective of this research was to study the feasibility of using chitosan as an adsorbent and/or primary coagulant for the complete removal of these reactive dyes (Procion Orange MX-2R and Procion Red MX-5B) from the synthetic dye wastewater. The variables studied are the chitosan dose, pH, contact time, and inorganic salts dose to determine the optimum conditions for the maximum removal of these dyestuffs by chitosan from the synthetic dye wastewater. Materials and Methods Materials Chitosan (derived from crab shell) used in this study was obtained from Sigma-Aldrich, Canada (C 3646). It was used as received without further purification. The molecular structure of chitosan is shown in Fig. 1. Some physicochemical properties of chitosan are summarized in Table 1. The experiments were carried out using two commercially available reactive dyes, Procion Orange MX-2R (POMX-2R) and Procion Red MX-5B (PRMX5B) purchased from G & S dye and Accessories Limited, Canada. Information on their chemical structures, molecular weights, and absorbance wavelengths are given in Table 2. Analytical grade sulfuric acid (H2SO4) 296 Removal of Colour and Organics Using Chitosan and sodium hydroxide (NaOH) were used to adjust the pH. Sodium biphosphate dibasic (Na2HPO4) and potassium sulfate (K2SO4) from Fisher Scientific were used to investigate the influence of these salts on colour removal efficiency. Methodology Batch experiments were carried out for evaluating the performance of chitosan as an adsorbent and/or primary coagulant for the removal of colour and organic matter from water containing dyes. This synthetic wastewater (distilled water plus dye) has been created in order to simulate the reality of the effluent generally discharged from the textile industry. The study was performed in the Water and Environmental Laboratory at the Civil Engineering Department, University of New Brunswick, Fredericton, Canada. Different series of batch experiments were conducted. The methodology involved a rapid mixing period, a slow mixing period, and a settling period. The experimental setup of this study consisted of a six-beaker jar test apparatus (compact laboratory mixers, CLM6, EC Engineering, Canada). This apparatus included six square beakers, six mixers, a speed controller, and a timer as shown in Fig 2. Each beaker contained 500 ml of the 0.1 g/L synthetic dye solution with different added masses of chitosan powder, and the beakers were agitated simultaneously. The experiments were followed by a rapid mixing at 200 rpm for 2 min, a slow mixing at 90 rpm for 20 min, and a settling period of 30 min. Portions Fig.1. The structure of the chitosan monomer. 297 Modak et al. Analytical of the supernatant (10 mL) solutions were then taken out and analyzed at 30 and 60 min intervals. The residual dye solutions were filtered using microfiber membrane filter paper (0.45-μm porosity, Fisher Scientific, U.S.A.) before measuring the dye concentration. All experiments were conducted at room temperature. The batch experiments in this study were performed in two stages. In the first part of this study, the effect of chitosan on dye removal was studied at natural pH. That is, the concentration (dose) of chitosan was varied from 0.5 to 14 g/L but no pH adjustment was made. In the second part of this experimental study, a concentration of chitosan at 1 g/L was selected in order to minimize the quantity of sludge, pH was varied from 4 to 10, and settling time was varied from 0.5 to 6 h. Then, using the same chitosan concentration (1 g/L) at optimal pHs, the effect of different concentrations of inorganic salts was also tested (150 mg/L SO4- + 10 mg PO4- in each dye solution and 400 mg/L SO4- + 40 mg PO4- in each dye solution). Dye concentration, pH, turbidity, total organic carbon (TOC), COD, sludge volume percentage, and total suspended solids (TSS) measurements were performed before and after treatment of the synthetic wastewater by chitosan. The measurements of these parameters were accomplished in three replicates in order to evaluate the repeatability of the test method. The adsorption isotherm experiments were done using 40-ml glass vials loaded with 35 ml of solutions of dyes in distilled water (1.00 g/L) and six different masses of chitosan (0.04 to 0.25 g). Vials were mounted horizontally in an orbital shaker at 20°C and 150 rpm for 357 hours. After filtration through 0.45-micron membranes, solutions were diluted where necessary and measured for concentration with a UV spectrophotometer. The kinetics experiments were conducted at room temperature using the jar-test apparatus described earlier. One litre of dye solution (50 mg/L for POMX-2R and 63 mg/L for PRMX-5B) was stirred at 250 rpm with a baffle bar installed. Chitosan (0.400 g) was added at zero time and then samples of 3 ml were taken at various times (5, 10, 15, 20, 30, 60, 120, 185, 361, and 661 minutes for POMX-2R and 6,12, 20, 25, 30, 45, 60, 120, 292, and 390 minutes for PRMX-5B). After centrifugation (4,000 rpm for 2 minutes), the supernatant was measured using the spectrophotometer. Absorbance of the sample solutions was measured to determine the final dye concentration using an automatic ultraviolet-visible spectrophotometer (UV-VIS GENESYS 6, Thermo Electron Corporation, U.S.A.). The wavelengths selected for the absorbance measurement in this experiment were 436 and 541 nm for POMX2R and PRMX-5B, respectively. A standard curve was plotted for each dye to show the relationship between dye concentration and absorbance and so determine the final dye concentration in each water sample. pH of the dye and dye-chitosan solutions was measured during the mixing period and after settling using a digital pH meter (Accumet AB15, Fisher Scientific, U.S.A.). COD, TOC, turbidity, sludge volume, and TSS were measured following the Standard Methods for the Examination of Water and Wastewater (APHA et al. 2005). TOC was measured using a TOC-VCPH, Total Organic Carbon Analyzer from Shimadzu, Japan. The surface morphology of chitosan before and after adsorption of dye molecules was observed using a scanning electron microscope (SEM) (JOEL JSM-6400, Japan). The samples were prepared by drying in an oven for 12 hours before introduction to the vacuum. Samples were placed in glass vials with ethanol, and dispersed using an ultrasonic bath before pipetting onto an aluminum stub. Samples were then gold sputter coated for observation in the SEM. Images were collected using the software package dPict32. Brunauer-Emmett-Teller (BET) surface area was measured from the N2 adsorption isotherm with Autosorb-1, Quantachrome Automated Gas Sorption (Quantachrome Corp, U.S.A.). A sample of 0.873 g of chitosan was used for this experiment. The sample was heated at 110°C overnight before measuring the BET surface area. Results and Discussion Effect of Chitosan Dose on Dye Removal The synthetic water was treated with eight different doses of chitosan. The initial content of dye in synthetic water was 0.1 g/L. Dye content was analyzed before and after treatment. Figure 3 shows the effect of chitosan dose on the percent removal of dyes (POMX-2R and PRMX-5B). It is apparent that the percent removal of dye increased linearly at first and gradually approached a plateau as a function of increasing dose. Chitosan has amine functional groups which are partially protonated and attract anions to bind and bridge (Guibal et al. 2006). This factor caused the anionic dye molecules to bind and bridge with chitosan. Therefore, chitosan a positively charged biopolymer could adsorb dye molecules by a charge neutralization mechanism. In the present experimental condition, the optimal dose of chitosan was found to be 6 g/L, which was Fig. 2. Schematic diagram of the experimental setup. 298 Removal of Colour and Organics Using Chitosan the anionic dye molecules. In batch experiments, the effect of the initial solution pH on the percent removal of the dyes using 1 g/L of chitosan for POMX-2R and PRMX-5B was studied by varying the pH from 4 to 10. The results are shown in Fig.4. It shows that the percent removal of dye increases significantly with decreasing pH. Complete colour removals were achieved at pH 4.8 and 5.5 for POMX-2R and PRMX-5B, respectively. This suggests that the maximum number of ammonium (–NH3+) groups of chitosan were available to interact with the anionic dye molecules at pHs of 4.8 and 5.5 for POMX-2R and PRMX-5B, respectively, and thereby increased the percent removal of the dyes with the help of electrostatic interaction. A decline in the percent of dye removal above pH 7.0 was observed. At pH 10, the percent of dye removal was 25.4 and 34% for POMX-2R and PRMX-5B, respectively. This is due to the deprotonation of the ammonium (–NH3+) groups of chitosan as well as the electrostatic repulsion between hydroxyl ions (–OH) of the solution and anionic dye molecules. The above observations show that the major adsorption/interaction site of chitosan is the amino group –NH2, which is easily protonated to form –NH3+ in acidic solution. Many authors have proposed that the strong electrostatic interaction between the –NH3+ of chitosan and dye anions can be used to explain the high adsorption capacity of anionic dyes onto the chitosan (Chiou and Li 2003). The explanation of dye-chitosan interaction conforms to our experimental data shown in Fig. 4. It is assumed that the adsorption/interaction of anionic dyes onto chitosan occurs through a combination of electrostatic forces (van der Waals forces of interaction and hydrogen bonding), with the electrostatic forces only having a significant effect at lower pHs (Blackburn 2004). Therefore, the electrostatic interaction between chitosan and dye molecules can be considered as one of the dominant phenomena in the present experimental conditions. 8 Fig. 3. Effect of chitosan dose on colour removal and natural pH of the solution ( : dye removal (%) of POMX2R; Δ: dye removal (%) of PRMX-5B; •: pH of POMX-2R; : pH of PRMX-5B). sufficient for the almost total elimination of colour from both dye effluents. This experiment was carried out at natural pH of the mixture of aqueous dye solution with chitosan. The original pH of the 0.1 g/L dye solutions of POMX-2R and PRMX-5B without chitosan was 5 and 6, respectively. The phenol groups in their structures made the dyes rather acidic. The amino group in the structure of chitosan is charged positively when in the acidic dye solutions, and a strong chemical affinity is formed between the positively charged amino groups on chitosan and the sulfonate groups in the structures of POMX-2R and PRMX-5B. During the mixing period, the pH of the dye-chitosan solution was found to be increased from 7.3 to 8.5 for both dyes as shown in the Fig. 3. This can be due to the shift in the amine-ammonium equilibrium caused by the formation of dye-ammonium ion pairs. This shift would increase the pH by consuming the acidity. Although total elimination of dye (0.1 g/L) could be achieved by 6 g/L of chitosan, for industrial applications it is necessary to optimise the process by means of reasonable consumption of chitosan and quantity of produced sludge. To make the method more economical and to produce less sludge, 1 g/L of chitosan was selected for the next experiments to observe the influence of other parameters. The preliminary screening test showed that 1 g/L was sufficient to get almost 100% removal of colour while the maximum amino groups of chitosan are in a protonated state (–NH3+) at reduced pH. Effect of pH on Dye Removal and Sludge Volume Percentage pH is one of the most important environmental factors that influences both the dye binding sites of the chitosan surface and the solution chemistry of dyes. The reactive dyes release coloured anions in solution. The protonation of the amino groups of chitosan is strongly influenced by pH and makes chitosan positively charged and, thereby, electrostatic attractive interactions lead to sorption with 8 Fig. 4. Colour removal of reactive azo dyes at a 1 g/L chitosan dose as a function of pH ( : POMX-2R; Δ: PRMX-5B). 299 Modak et al. Removal of Organic Matter and Turbidity Table 3 summarizes the results obtained for the treatment of dye-containing wastewater with 1 g/L of chitosan under optimum experimental conditions, i.e., pH controlled to 4.8 and 5.5 for POMX-2R and PRMX5B, respectively. The COD and TOC of the wastewater were found to be decreased by approximately 85% for POMX-2R and approximately 75% for PRMX-5B. The values of turbidity of the synthetic water before and after treatment were 0.17 and 1.5 NTU for POMX2R, 0.22 and 3.7 NTU for PRMX-5B, respectively. The values of turbidity were increased after the treatment by chitosan since some dye-adsorbed chitosan particles were remaining in the treated supernatants. The present investigation suggested that the adsorption method using chitosan can be used as a main process for treatment of wastewater containing POMX-2R and PRMX-5B generated by dye-synthesizing industries or textile industries. Chitosan was found highly efficient for the elimination of colour. This biopolymer also showed a high capacity to remove organic matter from the contaminated water (dye solution). Chitosan treatment produced acceptable values of COD, TOC, TSS, and turbidity in the treated water. Fig. 5. The volume of sludge produced by : chitosan; : chitosan and POMX-2R; : chitosan and PRMX-5B. It has to be emphasised that for complete elimination of dye with chitosan at natural pH, a large volume of sludge was produced, which can be seen in Fig. 5. The results of the present work showed that using 1 g/L of chitosan at an acidic pH leads to significantly less sludge in comparison with that used for the complete elimination of dyes at normal pH. The reduction in sludge volume percentage was 80% for both of the dyes, and that is significant from an industrial and economical point of view. Effect of Inorganic Salts on Dye Removal Effect of Time on Dye and TSS Removal The effect of inorganic salts on the sorption of dyes is an important parameter since dyes are found in solutions of high salt concentrations of sulfates and phosphates in textile wastewater effluents. The dye removal efficiency was increased by the addition of these inorganic salts at relatively higher pH (around 6.0 to 6.5) as shown in Fig. 7a and 7b. It was found that in the presence of inorganic salts, approximately 99% colour removal was achieved at pH 6.0 to 6.5, whereas it was around 90% at pH 6.5 without the addition of inorganic salts for both dyes, as shown in Fig. 4. It is perhaps due to the fact that chitosan has hydroxyl (–OH) groups which are capable of chelating Na+ and K+ ions. Since these chelated units exert a partially positive charge, they may attract negatively charged dye ions electrostatically. The addition of salts such as Na2HPO4 and K2SO4 increases the number of Na+ and K+ chelated units and thereby promotes the electrostatic interaction between chitosan and dye molecules. Therefore, chelation might be playing a dominant role in enhancing the dye removal efficiency in the presence of inorganic salts. The effect of contact time was studied by varying the settling period from 0.5, 1, 2, 4, and 6 h in order to observe the percent removal of the dye as well as the amount of TSS with the lapse of contact time as shown in Fig. 6. It was found that there was no significant change in percent removal of dye with the lapse of time from 0.5 to 6 h. Dye removal was complete after a half an hour settling period. The TSS concentration declined with the increase of settling period; however, 1 h was sufficient to get a typically acceptable value (0.02 g/L) of TSS for a safe discharge of the effluent. Surface Area and Surface Morphology The BET surface area of the chitosan used in this study was measured from N2 adsorption isotherms. The values were computed using Quantachrome AUTOSORB software. It was found that the BET surface area of the chitosan was 2.6 m2/g. The pore size distribution graph showed that the chitosan had mesopores and macropores, although 8 Fig. 6. Color removal and TSS concentration at various contact times ( : removal of POMX-2R dye; Δ: removal of PRMX-5B dye; : TSS in POMX-2R solution; : TSS in PRMX-5B solution). 300 Removal of Colour and Organics Using Chitosan (a) (b) 8 8 8 Fig. 7. Influence of inorganic salt on: (a) dye removal as a function of pH (POMX-2R) ( : in the presence of 150 mg/L SO42– ions and 10 mg/L PO43– ions; : in the presence of 400 mg/L SO42– ions and 40 mg/L PO43– ions; and (b) colour removal as a function of pH (PRMX-5B) (Δ: in the presence of 150 mg/L SO42– ions and 10 mg/L PO43– ions; ◊: in the presence of 400 mg/L SO42– ions and 40 mg/L PO43– ions). dye molecules were adsorbed by chitosan onto its pores and surface, which developed a smooth layer of dye molecules. Therefore, both surface diffusion and pore diffusion might have been involved in this adsorption process. most of the pores were in the mesopore range (25 to 99 Å). It is evident from the BET results that the surface of chitosan possesses huge numbers of mesopores and macropores. Therefore, it is plausible that dye molecules are diffused along the surface as well as within the pore volumes. Adsorption Isotherm Results To further understand the adsorption mechanism of dye molecules onto the chitosan, the surface morphology of chitosan and chitosan after adsorption were observed using a SEM. Figures 8a and 8b show the SEM images of the chitosan. Chitosan exhibited heterogeneous bumpy surface morphology as can be seen in the images. It has a patchy type of particle size distribution and its pores are scattered and uneven in size. Its BET surface confirmed that the chitosan exhibited mesopores and some macropores as well. Figures 8c and 8d show significant changes of the structure and appearance on chitosan after adsorption. The SEM observations indicated that most of the bumpy surface and pore areas were covered with a mud-like substance and turned into a smooth surface. This was due to the adsorbed dye molecules on the chitosan surface. Thus, these images proved that For a more thorough characterization of the adsorption of these dyes onto chitosan, equilibrium measurements of dye concentration were made. Adsorption capacity (q) was calculated as the ratio of the mass of dye adsorbed to the mass of chitosan, and was plotted versus the equilibrium concentrations (Ce) (Fig. 9). When the logarithms of these data were plotted, linear regression showed good correlation, which indicated that the adsorptions of both dyes on chitosan follow the Freundlich isotherm (q = KfCe1/n) (Freundlich 1907). The intensity parameter, n, is greater than 1 for conditions of favourable performance, and the capacity factor, Kf, is larger for better performance. For PRMX-5B and POMX-2R, the n values are both favourable, but 301 Modak et al. POMX-2R is better. Three other azo dyes as indicated in Table 4 showed intensity parameters in the same range, but one was higher than the normal range of 0.3 to 1.67 (Aksu and Tezer 2005). The capacity factors, Kf, for these dyes are all of the same order of magnitude, but POMX-2R showed the highest value thereby indicating that it is the most reactive sorbate. Maximum adsorption capacity, qmax, was calculated when the initial value of the dye concentration was applied to the isotherm equation. This was calculated for the dyes used in the present study. The qmax value is somewhat higher for PRMX-5B, showing it to be more economically feasible. These parameters showed contrary indications of the relative ability of chitosan to adsorb these two Procion dyes. However, these parameters can be used to choose an adsorbent and determine the amounts of adsorbent needed when designing a system to achieve a particular effluent dye concentration from a given wastewater concentration. Adsorption of POMX-2R and PRMX-5B onto chitosan could not be said to follow the Langmuir isotherm, which assumes monolayer adsorption to a surface (Langmuir 1918). Plots in the linear form showed lower correlation than did the Freundlich model for both dyes. The values of the correlation coefficient were 0.352 and 0.828 for PRMX-5B and POMX-2R, respectively. (a) (b) (c) (d) Kinetics The rate of adsorption of dyes onto chitosan was evaluated. Measurements of dye concentrations at various times during mixing with chitosan were plotted for both dyes (Fig. 10). When plotted according to the kinetic models, the data for both dyes were found to conform Fig. 8 SEM images of chitosan (Sigma-Aldrich, C3646) (a) and (b), and SEM images of chitosan with adsorbed POMX-2R (c) and PRMX-5B (d). 302 Removal of Colour and Organics Using Chitosan Fig. 10. Disappearance of dyes PRMX-5B (Δ: initially 63 mg/L) and POMX-2R ( : initially 50 mg/L) being stirred at 250 rpm with 0.400 g of chitosan and no pH adjustment. 8 Fig. 9. Adsorption isotherms of PRMX-5B and POMX-2R on Chitosan with no pH adjustment. better to the second-order Lagergren model (McKay and Ho 1999), than to the first-order model (Lagergren 1898) for which the R2 values were significantly lower at 0.96 and 0.93 for POMX-2R and PRMX-5B, respectively. The linear form of first- and pseudosecond-order models are presented as follows: should be noted that Aksu and Tezer (2005) also found these quantities to be very dependent on the initial dye concentration. Adsorption Mechanism By considering the adsorption of reactive azo dyes onto the surface of chitosan, different mechanism may be involved. The possible mechanisms of the adsorption process of chitosan and reactive dyes are discussed. It is well known that reactive azo dyes can react with fabric molecules (HO–cellulose) and water through either the chlorotriazine or vinyl sulfonyl group, or both (Juang et al. 1997). The glucopyranose unit of cellulose fibre consists of one primary hydroxyl group (–CH2OH) and two secondary hydroxyl groups (–OH). In the dyeing process, the HO–cellulose is deprotonated under caustic conditions and transforms to a cellulose ion (Cell–O–), which is the nucleophile for the dye-fibre reaction (Blackburn and Burkinshaw 2003): First-order Lagergren, integrated linear form: log (qe – q) = log qe – k1,ad/2.303t Second-order Lagergren, integrated linear form: t/q = 1/k2,adqe2 + 1/qet where q = the amount adsorbed dye on chitosan at time t, k1,ad = the first-order constant, qe = the equilibrium sorption capacity, and k2,ad = the second-order rate constant. Table 5 gives the resulting values of equilibrium adsorption capacity (qe), a comparison for qe found experimentally, and the rate constant of second-order kinetics (k2,ad) for both POMX-2R and PRMX-5B. Table 5 also provides comparison with other researchers’ results on the adsorption of three vinyl sulfone azo dyes on dried algae (Aksu and Tezer 2005). The rate constants calculated in this study were lower than any of those for vinyl sulfone dyes on algae. The qe values of the dyes in the present study are significantly higher. However, it Cell–OH + OH– = Cell–O– The cellulose ion forms a covalent bond on the reactive dye, after which the chloride groups of reactive dye are released into the solution. The affinity between the reactive dye and chitosan in alkaline conditions can be explained by the chemistry 303 Modak et al. of the dyeing process. The glucosamino unit of chitosan contains an amino group (–NH2) and a hydroxyl group (–OH) which could interact with dye molecules by covalent bonding in the same interaction mechanism as seen for cellulose (Sakkayawong et al. 2005) when the interaction/sorption takes place in alkaline conditions. The interaction of the dye (bearing several sulfonate groups) with the amino groups of chitosan occurs by a charge neutralization mechanism. At acidic pH, more protons (H+) are available to protonate the amino groups of the chitosan molecules as indicated in the following reaction: complexity of aqueous solution arises from the large number of variables involved. These include the pH of the solution, ionic strength, and solute-solute interaction. Furthermore, the difference between the physisorption and chemisorption processes on the surface are not easily understood. Some mechanisms could be explained based on the surface morphology of the chitosan. It is well known that interparticle diffusion mechanisms are involved in the adsorption process, including: (1) diffusion within the pore volume, known as pore diffusion, and (2) diffusion along the surface of the pores known as surface diffusion. Pore diffusion and surface diffusion occur in parallel within the adsorbent particles. At a particular lower temperature, surface diffusion is more dominant. The BET surface of chitosan exhibited a huge number of mesopores and macropores. Therefore, it is plausible that dye molecules are diffused along the surface as well as within the pore volumes. where R’ = the remainder of the chitosan molecule. In aqueous solutions, the reactive dye was dissolved and the sulfonate groups (DSO3 Na) of the reactive dye were dissociated, producing anions (DSO3– ): Conclusions This study revealed the potential of chitosan as an adsorbent for the total elimination of Procion MX reactive azo dyes from wastewater. Chitosan was found efficient in removing colour and organic matter through the following possible mechanisms: electrostatic interaction, covalent bonding, H bonding, and van der Waals forces. At natural pH, a positive impact on colour removal efficiency was observed with an increase in the chitosan dose up to 6 g/L, which was required to achieve complete removal of 0.1 g of dye per litre after 30 min of settling time. When pH was adjusted to 4.8 and 5.5, the removals of POMX-2R and PRMX-5B dyes (0.1 g/L) were found to be complete, with less sludge produced, at a chitosan dose of only 1 g/L and a settling period of 30 min. Protonation of the amino groups of chitosan played a major role in the removal of colour and organic matter at lower chitosan doses under acidic conditions. The adsorption efficiency of chitosan decreased significantly under alkaline conditions due to the deprotonation of the amino groups of chitosan. The adsorption efficiency was also substantially influenced by the presence of inorganic salts. In addition, the surface morphology study showed that chitosan exhibited a bumpy surface and huge numbers of pores. Therefore, the dye molecules might The interaction of dye molecules with active sites of chitosan was due to the increasing electrostatic attraction between the two counter ions (Wong et al. 2004): The difference in the degree of interaction could be attributed to the specific chemical structure of each dye. Moreover, the van der Waals forces of attraction are always present between molecules. Since the chitosan molecules are near to the dye molecules, these attractive forces might be one of the possible mechanisms. Dipoledipole hydrogen bonding interaction between the hydroxyl group of chitosan and the azo group of the dye molecule, and Yoshida H-bonding between the hydroxyl group of chitosan and the aromatic residue in the dye are the possible mechanisms according to Blackburn (Blackburn 2004). The above-described mechanisms/interactions can be important in practice, and sometimes all of them operate simultaneously, but often one of them is dominant. 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