°microdia
NEWSLETTER NO 4 9
2015
Page 1
microdia mflex 9000-10 SFS
Skin foam skin cross head with manual fine tuning
Min core diameter
0.1 mm
0.004 ‘’
Max core diameter
5 mm
0.200 ‘’
Max diameter over insulation
10 mm
0.400’’
Max tubing die diameter
10 mm
0.400’’
Applications:
Small solid and stranded wires
Telephone wires
Small CATV cables
Minicoax
LAN cat. 6-7-8
Characteristics
Mflex Fixed centering with fine tuning
SFS Skin - Foam - Skin
Distribution 3 conical distribution cartridge
mono-flow Easy to cleanUniform and smooth compound flow
No stress, no shear in the melted compound
Gum Space Axial die adjustement
Options
Connections: Connecting flanges for any type of extruder
By-passes: Manual - Pneumatic - Hydraulic
Assembly, disassembly and cleaning kit
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°microdia
NEWSLETTER NO 4 9
2015
Page 2
Skin foam skin with 3 extruders.
Standard configuration of a gas injection foaming line.
Products:
LAN cat 6,7, 8.
Railway skin foam skin signal cable.
Small size RF cable.
XCross head configuration
3 distributors
3 x pneumatic by-pass
Top connection plate for 2 x diagonal extruders.
4 heating zones
microflex manual fine tuning.
Gum space adjustment with front nut.
Compression tooling with diamond insert
Other products can be extruded on this head:
(May require special distributors )
Solid insulation
Solid insulation + skin coloring
Foam skin (Physical or chemical foaming)
Foam single layer
Foam with inner skin.
°microdia
Your expert in extrusion
microflex guarantees a perfect
and stable concentricity during
the run.
A concentricity monitor is of
course needed during the line
start and the fine tuning, once the
concentricity level is achieved no
further adjustment is needed.
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°microdia
NEWSLETTER NO 4 9
2015
Page 3
microdia mflex 9000-10 SFS + stripe
For easier pairs identification, a colored stripe has been
added to the usual plain white wires. 1,3,5,&7.
A fourth auxiliary extruder will apply the stripe.
Line configuration will be now:
1.- Main extruder for the foam insulation, generally 60-36D.
2.- Auxiliary extruder for outer skin. 30-24D.
3.- Auxiliary extruder for inner skin. 18-24D.
4.- Auxiliary extruder for stripe.18-24D.
Nb: extruders sizes given as an example only.
A distribution block has been added to the three
layers cross head to connect the 4th extruder to
the head.
A 4th extruder means less space around the cross
head, more electrical power consumption (heating,
motor) and suppose an upgrade of the line’s
control.
microdia’s
engineers took the challenge of
extruding a skin-foam-skin + stripe with only 3
extruders saving customer’s cost of line’s upgrade
and additional power need.
°microdia
Your expert in extrusion
View of a skin-foam-skin + stripe
microdia mflex 9000-10
SWISS MADE
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°microdia
NEWSLETTER NO 4 9
2015
Page 4
microdia mflex 9000-10 SFS + stripe
A versatile compromise.
Combination of a complex connection bloc and
special distributor make it possible the extrusion
of multiple wire construction with a minimum of
head dismantling.
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Solid plain.
Solid skin coloring.
Solid skin coloring + stripe.
Foam
Foam skin
Foam skin + stripe
Skin foam skin
Skin foam skin + stripe
mflex 9000-10 SFS + stripe
connexion & distribution block
Solid skin coloring + stripe



Main extruder applies solid layer
Auxiliary No1 applies 3/4 of skin
Auxilary No 2 applies stripe (1/4 of circonference)
Solid skin coloring + stripe



°microdia
Main extruder applies solid layer
Auxiliary No1 applies 3/4 of skin (red)
Auxilary No 2 applies 1/4 of skin (red)
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SWISS MADE
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°microdia
NEWSLETTER NO 4 9
2015
Page 5
microdia mflex 9000-10 SFS + stripe
with only one set of distributors
Skin foam skin + stripe
Main extruder applies foam layer
Auxiliary No1 applies 3/4 of outer skin (red)
Auxilary No 2 applies inner skin and
stripe (1/4 of circonference) (white)



Skin foam skin
Main extruder applies foam layer
Auxiliary No1 applies 3/4 of outer skin (red)
Auxilary No 2 applies inner skin and
1/4 of outer skin (red)



Optional, with additional 100% outer skin distributor
Skin foam skin



°microdia
Main extruder applies foam layer
Auxiliary No1 applies 100% of outer skin (red)
Auxilary No 2 applies inner skin (green )
Your expert in extrusion
SWISS MADE
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°microdia
NEWSLETTER NO 4 9
2015
Page 6
microdia mflex 9000-10 SFS + stripe
with only one set of distributors
Foam skin + stripe



Main extruder applies foam layer
Auxiliary No1 applies 3/4 of skin (red)
Auxilary No 2 applies stripe (1/4 of circonference)
Foam skin



Main extruder applies foam layer
Auxiliary No1 applies 3/4 of skin (red)
Auxilary No 2 applies 1/4 of skin (red)
Optional, with additional 100% outer skin distributor
Foam skin


°microdia
Main extruder applies foam layer
Auxiliary No1 applies 100% of skin (red)
Your expert in extrusion
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°microdia
Newsletter No 49
USA
Switzerland
microdia
S.A.
Head Office & works:
Prés du Lac 69bis
1400 Yverdon les Bains
Switzerland
Tel: +41 24 447 3500
Fax: +41 24 445 1228
[email protected]
www.microdia.ch
microdia
Room A201, Building 3, No. 526,
3rd East Fute Road
Pilot Free Trade Zone
China
200131 Shanghai, China
中国（上海）自由贸易区富特东三
路526号3号楼A201室，
邮编: 200131
陈曙欣 +86-13917923939
[email protected]
祖照亮 +86-18616387577
[email protected]
Japan
S.A.
Philippe Chasseloup
Sales Manager
Deutschland & Austria
Tel.: +49 171 8654289
Fax: +41 24 445 12 28
[email protected]
Skype: microdia deutschland
microdia
microdia asia pacific
USA
Alban Adams Director
P.O.Box 1419
Pawcatuck CT 06379
1-860-495-5788 (office)
1-401-688-6731 (mobile)
[email protected]
skype: alban.adams
Germany
microdia
P.R China 上海
Roger King
Sales Engineer
Tube division
13533 Camino Carmel
Del Mar CA 92014
1-858-792 6962 (office)
1-858-442 4587 (mobile)
[email protected]
skype: roger.king170
For USA & Germany
Contact in Switzerland:
Stephanie Chasseloup
Sales assistant
Microdia Head Office
+ 41 24 447 3510
[email protected]
Page 7
T.Fukase & Co., Ltd.
Sole agent of microdia in Japan
2-10-10 Makuhari Hongo
Hanamigawa-Ku,
Chiba, Japan 262-0033
Tel: +81-43-276-0630
Fax: +81-43-276-0463
[email protected]
http://www.fukase.co.jp
Hall 11 booth D-27
08.04.2016. Düsseldorf Germany
°microdia
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