VOLUME 2 - SPECIALIST STUDIES APPENDIX F 6.0 6.1 NOISE Jongens, Keet Associates (2005) Specialist Scoping Study into the impacts of noise from the proposed extension on Namakwa Sands Mine November 2010 Report No. 6987 JKA JONGENS KEET ASSOCIATES ACOUSTICAL ENGINEERING CONSULTANTS Telephone: 021 – 7945643 A.W.D. Jongens 8 Wingerd Avenue 7806 CONSTANTIA Tel/Fax: 021 794 5643 Facsimile: 021 – 7945643 email: [email protected] D. Cosijn 207 Albert Street 0181 WATERKLOOF Tel/Fax: 012 460 4481 Dr. W. de V. Keet P.O. Box 236 7440 KERNKRAG Tel/Fax: 021 553 2331 Architectural Acoustics Noise & Vibration Control Environmental Noise Traffic Noise Acoustical Material Research Underwater Sound Nonlinear Acoustics SPECIALIST SCOPING STUDY INTO THE IMPACT OF NOISE FROM THE PROPOSED EXTENSION OF NAMAKWA SANDS MINE Prepared for GOLDER ASSOCIATES AFRICA (Pty) Ltd August 2005 EXECUTIVE SUMMARY An initial investigation was conducted into the potential impact of noise due to the proposed expansion of the Namakwa Sands mine site at Brand se Baai on surrounding land. The proposed extension to the mine area is bounded by farmland excepting for a stretch of coastline in the west that includes the beach at Brand se Baai. It was identified that the primary sources of noise on the mine site that might impact on surrounding land consisted of large earth moving machinery. The minimum separation distances required between typical mining operations and the boundary with adjacent farmland in order to ensure insignificant acoustical impact on the farmland were calculated. TABLE OF CONTENTS 1. INTRODUCTION ............................................................................................................ 1 1.1. 1.2. BACKGROUND AND BRIEF ............................................................................................ 1 STUDY AREA ............................................................................................................... 1 2. STUDY APPROACH....................................................................................................... 1 3. NOISE SENSITIVE AREAS........................................................................................... 3 4. ACCEPTABLE NOISE LEVELS AND LEGISLATION............................................ 3 5. IDENTIFICATION OF NOISE SOURCES .................................................................. 5 6. MEASUREMENT OF NOISE EMANATING FROM MINING OPERATIONS .... 7 6.1. 6.2. 6.3. 6.4. CATERPILLAR D11R TRACK DOZER............................................................................. 8 KOMATSU WA800 FRONT-END LOADER AND CATERPILLAR 777D TRUCK.................. 9 CATERPILLAR 5130B EXCAVATOR AND CATERPILLAR 777D TRUCK ........................ 10 KOMATSU HM400 ARTICULATED DUMP TRUCKS ...................................................... 11 7. CALCULATION OF RATING LEVELS OF NOISE................................................ 12 8. ASSESSMENT................................................................................................................ 12 8.1. 8.2. 9. NOISE EMISSIONS ....................................................................................................... 12 COMPLIANCE WITH ACCEPTABLE RATING LEVELS OF NOISE ...................................... 13 RECOMMENDED NOISE MITIGATION PROCEDURES .................................... 14 APPENDIX A ......................................................................................................................... 15 JKA JONGENS KEET ASSOCIATES ACOUSTICAL ENGINEERING CONSULTANTS Telephone: 021 – 7945643 A.W.D. Jongens 8 Wingerd Avenue 7806 CONSTANTIA Tel/Fax: 021 794 5643 Facsimile: 021 – 7945643 D. Cosijn 207 Albert Street 0181 WATERKLOOF Tel/Fax: 012 460 4481 email: [email protected] Dr. W. de V. Keet P.O. Box 236 7440 KERNKRAG Tel/Fax: 021 553 2331 Architectural Acoustics Noise & Vibration Control Environmental Noise Traffic Noise Acoustical Material Research Underwater Sound Nonlinear Acoustics SPECIALIST SCOPING STUDY INTO THE IMPACT OF NOISE FROM THE PROPOSED EXTENSION OF NAMAKWA SANDS MINE. 1. INTRODUCTION 1.1. Background and brief Jongens Keet Associates was commissioned to undertake a specialist study for soping purposes into the impact of noise due to the proposed expansion of the Namakwa Sands mine site at Brand se Baai. 1.2. Study Area A plan of the study area is displayed in Figure 1. This shows the existing West and East mining area as well as the proposed extension of the mining area. The mine area is bounded by farmland excepting for the coast in the west. 2. STUDY APPROACH An investigation of the acoustical implications of the proposed mine expansion for the purposes of a scoping report was based upon procedures contained Section 6 of the South African National Standard (SANS) 10328 “Methods for environmental noise impact assessments”. Noise impact assessments of industrial activities normally apply to noise sources fixed in space. The rating levels of noise on noise sensitive areas are calculated and assessed followed by seeking possible noise mitigation procedures, if applicable. This procedure is not conducive to the assessment of noise emanating from mining activities such as Namakwa Sands where the primary sources of noise are not stationary but move about the mining area. It was considered more informative to base the present study on determining the minimum distances required between moving noise sources and receiver locations to ensure compliance with acceptable rating levels of noise at the receiver location. 1 FIGURE 1 Map showing location of the study area. The following procedure was followed: 1. The land use and the nearest noise sensitive areas in the vicinity of the mine were identified; 2 2. The desired rating level of noise at the identified noise sensitive areas was determined in accordance with SANS 10103, “The measurement and rating of environmental noise with respect to land use, health, annoyance and to speech communication”; 3. The sources of noise related to the mining operation were identified; 4. Sound measurements were conducted of noise sources relating to the mining operation; 5. The minimum required distances separating mining operations from identified noise sensitive areas for no noise impact due to mining operations to occur was estimated; 6. The noise impact of mining operations at closer separation distances was estimated; 7. Noise mitigation procedures were identified and the impact of noise upon implementation of such procedures was estimated; 3. NOISE SENSITIVE AREAS The entire land surrounding the mine site was identified as noise sensitive land in terms of SAN 10328. The mine is bounded by farmland excepting for the coastline along the western boundary including Brand se Baai. 4. ACCEPTABLE NOISE LEVELS AND LEGISLATION Table 2 of SANS 10103 lists acceptable rating levels for noise in various districts. The table is reproduced hereunder. Definitions of the terminology used in the measurement and assessment of noise are contained in Appendix A. SANS 10103, Table 2 – Acceptable rating levels for noise in districts 1 2 3 4 5 6 7 Equivalent continuous rating level (LReq.T) for noise dBA Type of district Outdoors Indoors, with open windows Day-night LR,dna Day-time LReq,db Night-time LReq,nb Day-night LR,dna Day-time LReq,db Night-time LReq,nb a) Rural districts 45 45 35 35 35 25 b) Suburban districts with little road traffic 50 50 40 40 40 30 c) Urban districts 55 55 45 45 45 35 d) Urban districts with some workshops, with business premises, and with main roads 60 60 50 50 50 40 e) Central business districts 65 65 55 55 55 45 f) Industrial districts 70 70 60 60 60 50 RESIDENTIAL DISTRICTS NON RESIDENTIAL DISTRICTS 3 In terms of SANS 10103 the farmland is classified as “rural residential” with acceptable daytime and night time outdoor rating levels of 45 dBA and 35 dBA, respectively. SANS 10103 provides no guidance in determining the type of district and hence the acceptable rating levels of noise relating to the coastline including the beach at Brand se Baai. SANS 10103 contains the statement that the acceptable rating levels for ambient noise are essentially in line with the recommendations of the World Health Organisation (WHO) for community exposure. The World Bank has adopted the WHO recommendations on maximum LAeq in residential areas and schools. These recommendations apply to all World Bank Group funded projects. The assessments of noise impact in accordance with SANS 10103 therefore embody WHO and World Bank assessments. 4 5. IDENTIFICATION OF NOISE SOURCES During a site visit it was identified that the primary sources of noise on the mine site that might impact on surrounding land consisted of large earth moving machinery. At the West Mine, a bulldozer was observed breaking through the hard surface layer prior to either an excavator or front-end loader scooping material at the work face. The material was loaded into large off highway trucks that transported the material to a mine tip from where it was transported on a conveyor belt to the primary concentration plant. There was continuous truck movement with an empty truck arriving at the work face as a full truck departed. At the East Mine, off highway trucks were loaded with tailings from a load-out bin that was transported to rehabilitation areas of the mine. As each full truck departed an empty truck took its place. Table 1 records the average daily use of all vehicles used at both mine sites during December 2004. It was assumed that this was representative of typical vehicle use throughout the year. TABLE 1 Average daily vehicle use in month 12 of year 2004 5 The mechanical power rating of the vehicles is recorded in Table 2 TABLE 2 Mechanical power rating of vehicles used at both mine sites Working Response area MACHINE MAKE Machine Type Machine Model KW-rating Mining West Komatsu Front End Loader WA500 235kW Mining East Komatsu Front End Loader WA600 328kW Mining East Komatsu Front End Loader WA600 328kW Mining West Komatsu Front End Loader WA600 328kW Mining East Komatsu Front End Loader WA600 328kW Mining East Komatsu Front End Loader WA600 328kW Mining East Komatsu Front End Loader WA601 328kW Mining West Caterpillar Track Dozer D10R 493.5kW Mining West Caterpillar Track Dozer D10R 493.5kW Mining East Caterpillar Track Dozer D10R 254.5kW Mining East Caterpillar Tyre Dozer 824C 248.5kW Mining West Caterpillar Tyre Dozer 824D 298.5kW Mining East Caterpillar Water Bowser D400D 313.5kW Mining West Caterpillar Water Bowzer D400E 364.0kW Mining West Komatsu Water Bowzer HD325 324.0kW Mining East Komatsu Articulated Diesel Truck HM400 321.0kW Mining East Komatsu Articulated Dump Truck HM400 321.0kW Mining East Komatsu Articulated Dump Truck HM400 321.0kW Mining East Komatsu Articulated Dump Truck HM400 321.0kW Mining East Komatsu Articulated Dump Truck HM400 321.0kW Mining West Komatsu Articulated Dump Truck HM400 321.0kW Mining West Komatsu Articulated Dump Truck HM400 321.0kW Mining West Caterpillar Track Dozer D11R 698.5kW Mining East Caterpillar Motor Grader 14G 158.5kW Mining West Caterpillar Motor Grader 14H 171.0kW Mining West Caterpillar Mass Excavator 5130B 642.5kW Mining West Caterpillar Mass Excavator 5130B 642.5kW Mining West Caterpillar Off Highway Truck 777D 746.5kW Mining West Caterpillar Off Highway Truck 777D 746.5kW Mining West Caterpillar Off Highway Truck 777D 746.5kW Mining West Caterpillar Off Highway Truck 777D 746.5kW Mining West Caterpillar Off Highway Truck 777D 746.5kW Allround Bell Articulated Diesel Truck B20C 298kW Allround Caterpillar TLB 428C 57kW Mining West Komatsu Front End Loader WA800 603kW Caterpillar Front End Loader IT-14G 67kW The information in both Tables was provided by Namakwa Sands. The highlighted vehicles in Table 1 and those in bold lettering in Table 2 indicate the vehicles of which the noise emission was measured. This is considered in Section 6. Noise emanating from the primary concentration plant was considered to have an insignificant influence on land beyond the mine boundary. 6 6. MEASUREMENT OF NOISE EMANATING FROM MINING OPERATIONS Sound measurements were conducted in the vicinity of several mining operations. The equivalent continuous A-weighted sound pressure level together with the 1/3rd octave frequency band sound pressure level spectrum was recorded at a known distance from each mining operation using a Larson Davis Type 824 precision integrating sound level meter. Prior to and after the measurements the calibration of the meter was checked using a Brüel & Kjaer type 4230 Calibrator. The microphone of the sound level meter was fitted with a windscreen and located approximately 1,4m above local ground level. From the recorded data the 1/3rd octave frequency band sound power levels of the emitted sound was calculated. The subsections that follow contain a description of each mining operation; a photograph of the mining machinery/vehicles; and a graph of the Linear and A-weighted 1/3rd octave frequency band Sound Power Levels derived from the measured sound pressure levels. The overall Linear and A-weighted sound power levels are recorded in the legend of each graph. The duration of each of the sound measurements was considered long enough to be representative of continuous operation of each of the mining operations whether during daytime or night time as defined in SANS 10103. The Linear Sound Power Levels were used to calculate the rating level of noise at a receiver location. This is considered in Section 7. A-weighted sound (pressure or power) levels relate closely to the human’s subjective response to sound. The A-weighted Sound Power Levels were included in each graph in order provide an indication of the parts of the frequency spectrum that would be more noticeable to a listener. The highlighted vehicles in Table 1 and those in bold lettering in Table 2 record of which vehicles the noise emissions were measured during normal mining operations. A study of the Tables indicates that sound measurements were representative of a large percentage of vehicles used and included those with the highest mechanical power rating. There is a reasonably close relationship between the mechanical power rating of diesel engines and the sound power emitted although this is influenced by the intake and exhaust silencers fitted. It assumes that all engines are properly maintained. 7 6.1. Caterpillar D11R track dozer The handheld sound level meter was moved parallel to the motion of a Caterpillar D11R track dozer breaking through the hard surface layer and moving this towards the edge of the work face before repeating the operation. The perpendicular distance between the sound level meter and the CAT D11R was maintained at approximately 15m throughout the sound measurement duration. A photograph of the CAT D11R is shown in Figure 2. The derived Linear and Aweighted Sound Power Levels are recorded in Figure 3. Photograph of a Caterpillar D11R track dozer Sound Power Level: Lin, dB & A-wtd, dBA FIGURE 2 100 80 60 40 20 0 31.5 63 125 250 500 1000 2000 4000 8000 Frequency, Hz CAT D11 Lin 115dB FIGURE 3 A-wtd 111dBA Linear and A-weighted Sound Power Levels of a CAT D11R track dozer While conducting the sound measurements it was noticed that a considerable amount of noise was being produced by the interaction of the tracks with the driving mechanism. This appeared to be significantly greater than could be recollected from previous measurements conducted on similar vehicles. 8 6.2. Komatsu WA800 front-end loader and Caterpillar 777D truck The sound level meter was located at a fixed location 44m from a Komatsu WA800 front-end loader removing material at the work face and loading this into a Caterpillar 777D truck. Once filled, the truck moved from the work face to a mine tip where it was deposited onto a conveyor belt. A second Caterpillar 777D truck moved into loading position within half a minute of the first truck departing. The movement of the arriving and departing trucks was along a radius of approximately 44m from the measurement location. A photograph of the Komatsu WA800 and the CAT 777D is shown in Figure 4. The derived Linear and Aweighted Sound Power Levels are recorded in Figure 5. Komatsu WA800 front-end loader, left & Caterpillar 777D truck right Sound Power Level: Lin, dB & A-wtd, dBA FIGURE 4 100 80 60 40 20 0 31.5 63 125 250 500 1000 2000 4000 8000 Frequency, Hz WA800 Lin 113dB FIGURE 5 A-wtd 104dBA Linear and A-weighted Sound Power Levels of a KMATSU WA800 frontend loader and Caterpillar 777D truck 9 6.3. Caterpillar 5130B excavator and Caterpillar 777D truck The sound level meter was located at a fixed location 28m from a Caterpillar 5130B excavator removing material at the work face and loading this into a Caterpillar 777D truck. Once filled, the truck moved from the work face to a mine tip where it was deposited onto a conveyor belt. A second Caterpillar 777D truck moved into loading position within half a minute of the first truck departing. The movement of the arriving and departing trucks was along a radius of approximately 28m from the measurement location. A photograph of the Caterpillar 5130B and the CAT 777D is shown in Figure 6. The derived Linear and A-weighted Sound Power Levels are recorded in Figure 7. Caterpillar 5130B excavator, left & Caterpillar 777D truck, right Sound Power Level: Lin, dB & A-wtd, dBA FIGURE 6 100 80 60 40 20 0 31.5 63 125 250 500 1000 2000 4000 8000 Frequency, Hz CAT 5130B Lin 113dB FIGURE 7 A-wtd 106dBA Linear and A-weighted Sound Power Levels of a Caterpillar 5130B excavator and Caterpillar 777D truck 10 6.4. Komatsu HM400 articulated dump trucks The sound level meter was located at a fixed location 12m from a Komatsu HM400 articulated dump trucks being loaded with tailings from a load-out bin. As each full truck departed an empty truck took its place. A photograph of the Komatsu HM400 is shown in Figure 8. The derived Linear and A-weighted Sound Power Levels are recorded in Figure 9. Komatsu HM400 articulated dump truck Sound Power Level: Lin, dB & A-wtd, dBA FIGURE 8 100 80 60 40 20 0 31.5 63 125 250 500 1000 2000 4000 8000 Frequency, Hz HM400 Lin 114dB FIGURE 9 A-wtd 93dBA Linear and A-weighted Sound Power Levels of Komatsu HM400 articulated dump trucks 11 7. CALCULATION OF RATING LEVELS OF NOISE The Linear Sound Power Levels recorded in the graphs in Section 6 were used to calculate the separation distance required between the noise source(s) and a receiver located at the boundary with adjacent farmland in order to comply with the acceptable outdoor rating level of noise of 45dBA and 35dBA during daytime and night time, respectively, in accordance with SANS 10103. In terms of SANS 10328, under these conditions there would probably be no significant acoustical impact on farmland beyond the mine boundary. The calculation procedure was in accordance with SANS 10357, “The calculation of sound propagation by the Concawe method” that includes geometrical divergence, atmospheric absorption, meteorological effects, and ground surface effects in the reduction in sound level with distance for each frequency. While conducting the sound measurements the noise in each instance was perceived neither to contain any pure tones nor to be of an impulsive nature. No pure tone or impulse adjustment was therefore required in the calculation of the separation distances. The rating level, LReq,T, therefore was equal to the equivalent continuous A-weighted level, LAeq,T, of noise for a given time period, T, = 16hrs for daytime or T = 8hrs for night time. It was assumed that each mining activity occurred continuously throughout a 16-hour daytime period and an 8-hour night time period. Table 3 records the sound power emissions of the measured noise sources and the minimum distance required between noise source(s) and adjacent farmland to comply with the acceptable outdoor rating level of noise of 45dBA during daytime and 35dBA during night time. TABLE 3 Sound power emissions and required minimum distances for compliance with SANS 10103 Sound Power emitted Source CAT D11R track dozer WA 800 front end loader & CAT 777D truck CAT 5130B excavator & CAT 777D truck HM 400 articulated dump truck 8. ASSESSMENT 8.1. Noise emissions Linear, dB 115 113 113 114 A-weighted, dBA 111 104 106 93 Distance in metres required to comply with: Daytime Night time 45dBA 35dBA 920 2000 465 1110 585 1360 160 455 A study of the sound power levels recorded in Table 3 indicates that: • The Linear sound power level of emitted noise was almost the same for the different sources. The major sound energy radiated was due to the diesel engines occurring at frequencies below 500 Hz. This can also be observed in the respective graphs. It was noted that the diesel engines of all the vehicles were adequately silenced. 12 • The A-weighted sound power level emitted by the Komatsu HM 400 dump trucks was significantly less than recorded for any of the other sources. The noise emitted by Caterpillar 777D trucks alone was not measured. However, the subjective impression gained during sound measurements was that the level of noise emitted by a CAT 777D truck was similar to that of an HM 400 truck. It was observed that at the work face the levels of noise emitted by the WA 800 front-end loader and the CAT 5130B excavator, respectively, were audibly higher than that emitted by the CAT 777D trucks due to the higher mechanical power required to scoop and load the sand. It was considered that the values recorded in the second and third row of Table 3 were primarily due to the front-end loader and excavator. The Caterpillar D11R track dozer produced the highest A-weighted sound power level. Although the diesel engine was adequately silenced the primary source of noise above 500Hz was caused by the interaction (backlash?) between tracks and driving gear. It was questioned whether this was normal or whether there was significant wear in the mechanism. 8.2. Compliance with acceptable rating levels of noise A study of the calculated minimum separation distances during daytime and night time to comply with the SANS 10103 acceptable rating levels of noise recorded in Table 3 indicates that, in the absence of the CAT D11R track dozer, the operation of front end loaders and excavators at the work face during daytime could approach, respectively, between approximately 460m and 600m from a boundary with an adjacent farm without resulting in a significant acoustical impact on the farmland. During night time operation the separation distance would need to increase to between 1110m and 1400m for no significant acoustical impact to occur. The calculations indicated that the Komatsu HM 400 and CAT 777D trucks could operate within 160m and 455m from the boundary during daytime and night time, respectively, for no significant acoustical impact on adjacent farmland to occur. Were daytime or night time operations to occur at shorter ranges than indicated, community response ranging between “sporadic complaints” and “widespread complaints” could be anticipated. Refer to Table 5 of SANS 10103. A track dozer is required to break through the surface layer at the work face prior to operation of front-end loaders and excavators. If the sound levels recorded of the track dozer were typical for this type of vehicle, the minimum distance between workface and boundary would need to be increased to 920m during daytime and 2000m during night time. This increased distance represents a large area of land if applied along the entire boundary with adjacent farms. SANS 10103 provides no indication for acceptable rating levels of noise on recreational land such as along the coast and at Brand se Baai. It might be suggested that the same rating levels apply as for farmland. However, this would need to be determined by the local authority. 13 9. RECOMMENDED NOISE MITIGATION PROCEDURES All vehicles of which sound emissions were recorded operated with properly functioning silencers fitted to the diesel engines. This included the Caterpillar D11R track dozer. Even with the relatively large mechanical power produced during normal operation, the engines of the vehicles were not considered to be unduly “noisy”. It was thus not anticipated that the noise emissions from the vehicle engines could be meaningfully reduced. The major source of noise emanating from the Caterpillar D11R track dozer was the driving mechanism connected to the tracks. It is believed that large clearance between the driving gears and track resulted in backlash that generated the high levels of noise from this vehicle. This would need to be confirmed. It is recommended that the drive mechanism of the Caterpillar D11R track dozer be inspected to determine whether noise from this source can be significantly reduced. The overall noise emission from this vehicle will influence the minimum distance to the mine boundary that mining operations can be conducted without resulting in a significant acoustical impact on adjacent farmland. The alternative would be to use a bulldozer emitting lower sound levels. A.W.D. Jongens August 2005 14 APPENDIX A Terminology used in the measurement and assessment of Sound Certain of the terms used in SANS 10103 are listed hereunder. Their meanings are in certain instances loosely described to facilitate understanding. Formal definitions of these and additional terms are contained in SANS 10103. Ambient noise the totally encompassing sound in a given situation at a given time, and is usually composed of sound from many sources, both near and far. It includes the noise from the noise source(s) under investigation. A-weighted sound pressure level (sound level), LpA the sound pressure level, in decibels, relative to a reference sound pressure, and incorporating an electrical filter network in the measuring instrument corresponding with the human ear’s different sensitivity to sound at different frequencies. A-weighted sound exposure level, LAE,T The value of the A-weighted sound pressure level of a single sound exposure that, within a reference time interval T, of one second, has the same mean-square sound pressure as a sound under consideration whose sound pressure level varies with time. Equivalent continuous A-weighted sound pressure level, LAeq,T. A formal definition is contained in SANS 10103. The term “equivalent continuous” may be understood to mean the “average” A-weighted sound level measured continuously, or calculated, over a period of time, T. Equivalent continuous rating level, LReq,T the equivalent continuous A-weighted sound pressure level, LAeq,T, measured or calculated during a specified time interval, to which is added adjustments for tonal character, impulsiveness of the sound and the time of day. An adjustment of 5 dB is added for any tonal character, if present. If the noise is of an impulsive nature a further adjustment of either 5 or 12 dB, or a value derived in accordance with Section 5.1.6.1 of the Standard is added. Where neither is present, the LReq,T is equal to the LAeq,T. Reference time interval The time interval to which an equivalent continuous A-weighted sound pressure level, LAeq,T, or rating level of noise, LReq,T, is referred. Unless otherwise indicated, the reference time interval is interpreted as follows: – Day-time: 06:00 to 22:00 T = 18 hours – Night-time: 22:00 to 06:00 T = 6 hours 15
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