JOURNAL OF APPLIED PHYSICS VOLUME 86, NUMBER 11 1 DECEMBER 1999 Micro-Raman spectroscopic analysis of tetrahedral amorphous carbon films deposited under varying conditions E. Liua) School of Mechanical and Production Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Singapore X. Shi, B. K. Tay, L. K. Cheah, H. S. Tan, J. R. Shi, and Z. Sun School of Electrical and Electronic Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798, Singapore 共Received 17 December 1998; accepted for publication 26 August 1999兲 The structure of tetrahedral amorphous carbon 共ta-C兲 films deposited by a filtered cathodic vacuum arc has been studied using micro-Raman spectroscopy in terms of substrate bias, nitrogen gas partial pressure 共ta-C:N films兲 or aluminum content in a mixed aluminum/carbon target 共ta-C:Al films兲 during deposition. The first-order Raman spectra generally show a broad feature overlaid by a disordered 共D兲 peak and a graphitic 共G兲 peak. The contribution of sp 3 bonding to the Raman spectrum is not explicit, since the Raman phonon line is more sensitive to the sp 2 carbon bonding due to its larger Raman scattering cross section. However by comparing the ratios of the intensities, the full widths at half maximum 共FWHM兲, and the peak areas between the D and G peaks, the sp 3 contribution may indirectly be reflected by the complex Raman features. The G peak position for the ta-C and ta-C:N films appears to not change significantly with the change of substrate bias voltage or N2 partial pressure, whereas the shift of the D peak is more appreciable. On the contrary, the G peak position for the ta-C:Al films shows a continuous decrease with increasing Al content. For the undoped ta-C films, the minimum intensity, area, and FWHM ratios between the D peak and the G peak are obtained at a bias around ⫺100 V, which corresponds to the maximum sp 3 content in the ta-C films. These ratios for the ta-C:N and ta-C:Al films, however, generally increase with increased N or Al content, which indicates the increase of sp 2 bonded clusters. © 1999 American Institute of Physics. 关S0021-8979共99兲01223-2兴 I. INTRODUCTION Ionized carbon atoms with varying energies can form different types of carbon bonding in the film. The energy can be controlled by applying a variable bias to the substrate. It has been reported that the maximum sp 3 content can be obtained at a certain carbon ion impinging energy, for instance, around 100 eV.9 The undoped ta-C is p type with the Fermi level lying about 0.25 eV above the valence band mobility edge.10 By incorporation of nitrogen, the Fermi level can be shifted toward the conduction band. Thus, ta-C can be doped or alloyed by N depending on the amount of N in the film,11,12 which is also related to the nitrogen doping efficiency.13 However, excess nitrogen atoms in the film may create C/N compound or promote the formation of sp 2 clusters. Metal-containing DLC materials are interesting since they may satisfy some special requirements of certain properties such as the electrical and mechanical properties, wear resistance and friction.14 It was reported that hydrogenated amorphous carbon 共a-C:H兲 films containing certain metals at the few percent level can have wear resistance and friction coefficients comparable to those of unmetallized a-C:H films.15 However, the structure and properties of metalcontaining ta-C films have seldom been reported. The Raman active vibration numbering for natural single 4 and Z⫽4 per unit cell is crystal graphite with symmetry D 6h E 2g mode which exhibits a single Raman peak at around Diamondlike carbon 共DLC兲 materials have many potential applications due to their superior thermal, electronic, optical, mechanical and tribological properties.1–7 The properties of these materials are closely related to their bonding structure, which is in turn determined by the deposition conditions. However, the preparation of these materials by chemical vapor deposition 共CVD兲 or physical vapor deposition 共PVD兲 processes has not yet been standardized. DLC films can be deposited by a diversity of techniques.8 A filtered cathodic vacuum arc can be used to deposit tetrahedral amorphous carbon 共ta-C兲 films containing sp 3 carbon bonding up to 85%.9 However, the s p 2 carbon bonding, impurities and defects in the films can certainly degrade these materials. For the production of DLC materials with CVD, it is believed that the deposition conditions, such as the substrate temperature, bias and gas flow rate, are crucial in controlling the quality and morphological characteristics of the films. However, with PVD processes at lower temperatures or at room temperature, the thermal effect diminishes and the substrate bias becomes the most important parameter. a兲 Author to whom correspondence should be addressed; electronic mail: [email protected] 0021-8979/99/86(11)/6078/6/$15.00 6078 © 1999 American Institute of Physics Liu et al. J. Appl. Phys., Vol. 86, No. 11, 1 December 1999 1580 cm⫺1, namely the G peak. This peak is associated with the in-plane C–C stretching mode of the s p 2 hybridized carbon atoms. If graphite becomes disordered in the carbon layers, the G peak broadens.16,17 For polycrystalline graphite, depending on the size of the crystallites, the Raman selection rule k⫽0 is no longer valid and a second peak at 1350 cm⫺1 appears, namely the disordered or D peak. If the long-range order of the crystalline material is lost and the carbon phase becomes glassy, both the G and the D peaks broaden. The bond angle distortions may shift the D peak to a lower wave number.18 Raman spectroscopy has been widely used to study the structure of DLC materials.19,20 However, unlike resonant Raman scattering,21 visible laser light such as 514.5 nm light is not sensitive to s p 3 carbon bonding in DLC materials. Therefore, fitting D and G peaks has commonly been used to interpret the Raman spectra acquired from DLC materials. Using a single Breit-Wigner-Fano 共BWF兲 line shape, as was proposed by Prawer and co-workers,22 the emergence of the D peak can be used to predict the appearance of s p 2 clusters in the film for films containing a high s p 3 content. In this article the structure of ta-C films deposited at different substrate biases or containing varying N or Al contents is studied using micro-Raman spectroscopy with 514.5 nm laser light in terms of the D peak and G peak shifts or the ratios of the Raman peak intensities, full widths at half maximum 共FWHM兲 and integrated peak areas between D and G peaks. II. EXPERIMENTAL DETAILS The films used in this study were deposited by a filtered cathodic vacuum arc 共FCVA兲 process. Details of the FCVA system are given elsewhere.9 In the FCVA process, the ionized atoms produced from the target in the vacuum chamber (10⫺4 – 10⫺7 Torr兲 were accelerated through a mechanicalelectrical-magnetic filtering bend towards the substrate and further deposited on the substrate. Undoped n-type 具100典 silicon wafers were used as the substrate. The wafers were first cleaned in detergent liquid and then in de-ionized water using an ultrasonic machine before being placed in the vacuum chamber. The substrate surface was cleaned further by Ar ion bombardment in the vacuum chamber prior to deposition. The wafer surface was then coated with a layer of thin film. For the ta-C films, a bias voltage from ⫺20 to ⫺160 V was applied to the substrate during deposition. All the depositions were carried out at room temperature 共22 °C兲. For deposition of the ta-C:N films, nitrogen gas was fed into the deposition chamber through a mass flow controller. The nitrogen partial pressure was varied between 5⫻10⫺4 and 7⫻10⫺7 Torr. For the ta-C:Al films, mixed aluminum/graphite 共Al/C兲 targets were used in place of a pure graphite target during deposition. The Al/C targets, with varying Al contents were made of Al and graphite powder under pressure of 0.6 GPa. The deposition procedure was the same as that for the pure graphite target. Both the ta-C:N and the ta-C:Al films were deposited at a bias of ⫺100 V, since this is the energy known to give the highest s p 3 content for ta-C films. 6079 A micro-Raman spectroscope 共Ramascope, Renishaw 1000兲 using 514.5 nm Ar laser light was used to characterize the film structure. The laser output power was 10 mW. Filtering of 50% power was also used to reduce the power density at the sample. The laser beam was focused onto the sample surface using an optical microscope with a magnification of 50⫻ 共laser spot size ⬃1 m兲. The Raman spectra were acquired in the range of 1100–1900 cm⫺1 to evaluate differences in the structures of the films in terms of the firstorder D and G peak positions and the ratios of the peak amplitudes, FWHMs, and integrated peak areas between the corresponding D and G peaks. Atomic force microscopy 共AFM兲 共S-3000, Digital Instruments兲 was used to measure the surface morphological characteristics of the films. III. RESULTS AND DISCUSSION Figure 1 shows AFM images of the surface morphologies of ta-C, ta-C:N and ta-C:Al films, where the ta-C film was deposited at a bias of ⫺100 V, the ta-C:N film was deposited at a N2 partial pressure of 1⫻10⫺5 Torr and the ta-C:Al film was grown using a C/Al target containing 5 at. % Al. It can be seen that the ta-C film contains fine asperities. The ta-C:N film shows larger clusters. The cluster size of the ta-C:Al film is between that of the ta-C and the ta-C:N films. It is hypothesized that the fine clusters in the ta-C film are due to a large percentage of sp 3 carbon bonding formed by the high impinging carbon energies. Typically in the ta-C films, the predominant component is sp 3 bonded carbon together with certain sp 2 bonded carbon clusters. The Raman phonon lines are more sensitive to the sp 2 carbon bonding due to its larger Raman scattering cross section. The Raman spectra for the films in this study give a broad band overlaid by G and D peaks as shown in Figs. 2–4. The contribution from the sp 3 component to the Raman spectra is not explicit. However, by comparing the intensities, full widths at half maximum and integrated peak areas between the D and the G peaks, and by referring to the information acquire by some other techniques, e.g., electron energy loss spectroscopy 共EELS兲 and x-ray photoelectron spectroscopy 共XPS兲 etc., it can be deduced that the sp 2 bonded clusters change in structure concomitantly with a change in the sp 3 content. Figures 2 and 3 show that the G peak position appears to not change significantly with the change of deposition parameters such as the substrate bias and N partial pressure, while the D peak position has changed significantly with the deposition conditions. There is a tendency that the ratios of the intensities, FWHMs and peak areas between the D and G peaks first decrease and then increase with an increase of substrate bias during deposition. The ratios I D /I G and FWHMD /FWHMG both show a minimum at a bias of around ⫺100 V. This trend is in agreement with the results previously measured by EELS,9 from which the maximum sp 3 content in the ta-C films was obtained at a bias of around ⫺100 V. The minimum of these ratios indicates that the amount of sp 2 content has reduced, which may indirectly indicate that the sp 3 content has increased. 6080 J. Appl. Phys., Vol. 86, No. 11, 1 December 1999 Liu et al. FIG. 2. Raman spectra of ta-C films deposited at different substrate biases: 共a兲 Raman spectra overlaid with fitted curves and 共b兲 D and G peak positions and ratio of the peak intensities, FWHMs and integrated peak areas between the D and the G bands. FIG. 1. Surface morphology of films: 共a兲 ta-C film, 共b兲 ta-C:N film deposited at a N2 partial pressure of 1⫻10⫺5 Torr and 共c兲 ta-C:Al film deposited using a C/Al target containing 5 at. % Al. However, the D peak of the Raman spectra of the ta-C and ta-C:N films shows more evidence of dependence on the substrate bias and the N2 partial pressure. Figure 2 shows that the D peak first shifts to a lower frequency with an increase of bias and then shifts to a higher frequency with a further increase of bias. The minimum Raman shift for the D peak occurs at a bias of ⫺100 V, which corresponds to the maximum sp 3 content in the ta-C films. It is well known that the G band of bulk graphite is located at 1580 cm⫺1 of the E 2g mode which represents the C–C stretching vibration in the graphite layer.23 In DLC materials, the decrease in the C–C stretching vibration corresponds to lengthening of the C–C bond and some carbon atoms leave the layer. Under these conditions interlayer bonds may appear. DLC materials therefore usually show a lower G peak position. However, in this study, it is worth noting that the G band of both ta-C and ta-C:N films does not deviate considerably from that of graphite. Furthermore, the G peak position is relatively insensitive to the substrate bias or N2 partial pressure during deposition. J. Appl. Phys., Vol. 86, No. 11, 1 December 1999 FIG. 3. Raman spectra of ta-C:N films deposited at different N2 partial pressures: 共a兲 Raman spectra overlaid with fitted curves and 共b兲 D and G peak positions and ratios of the peak intensities, FWHMs and integrated peak areas between the D and the G bands. Silva et al.24 have demonstrated that s p 2 bonded carbon atoms are localized in graphitic clusters. The s p 2 clusters are connected by the sp 3 bonded matrix. Since the films normally have a high compressive internal stress, the C–C bonding is strained. Some carbon bonds may be shortened and others are lengthened, depending on the bonding orientation relative to the stress direction. Ager et al.25 measured the compressive stress of ta-C films using Raman spectroscopy. However, their measurement was based only on the G peak shift to higher frequency and not on that of the D peak. McCulloch et al. have suggested that the change in the intensity ratio between the D and G peaks reflect the change in the size of the s p 2 bonded clusters.26,27 As the size of the Liu et al. 6081 FIG. 4. Raman spectra of ta-C:Al films deposited using C/Al targets with varying Al contents: 共a兲 Raman spectra overlaid with fitted curves and 共b兲 D and G peak positions and ratios of the peak intensities, FWHMs and integrated peak areas between the D and the G bands. clusters increases, the D peak intensity increases. The D band shift is therefore not related to the stress effect, which may also indicate the effect of the sp 2 cluster size. At low N doping levels, the dominant tetrahedral structure of ta-C is not expected to alter substantially and the band gap remains nearly constant. The N atoms form a dopant configuration (N⫹ 4 ). However with a high content of N in the film, the graphitization around the N atoms can lead to graphitic chains throughout the material. By comparing Fig. 2共b兲 with Fig. 3共b兲, it is interesting to note that varying the substrate bias voltage over a fairly wide range does not give rise to large sp 2 bonded clusters, whereas adding N above a certain level leads to graphitization. In Fig. 2共b兲, the ratios can be used as a sensitive mea- 6082 Liu et al. J. Appl. Phys., Vol. 86, No. 11, 1 December 1999 sure of sp 2 bonded carbon clusters in the ta-C films. Then in Fig. 3, the film structure may have changed from doped ta-C:N to alloyed ta-C:N when the N partial pressure is higher than 5⫻10⫺4 Torr. For the Al-containing films, both the G and D positions shift to lower frequencies with an increase in the Al content. This trend may be caused by the Al induced stress release or by the high Al content. Another study28 has shown that the internal stress has been reduced from about 12 GPa for the ta-C films to about 1 GPa for the film deposited with an Al/C target containing 15 at. % Al. Ager et al.25 have reported a G peak shift of about 20 cm⫺1 on a ta-C film deposited at ⫺100 V bias compared to a free standing film. However, the G peak shift is up to about 90 cm⫺1 for the Al-containing ta-C films in this study. It is therefore inferred that the G peak position shift is induced by not only the internal stress release. Figure 4共b兲 shows the position of the D and G peaks as the aluminum content is varied in the films. The graph shows that both peaks change position as the aluminum content in the target is increased. The D peak shifts from 1406 to 1327 cm⫺1 when the Al content is increased from 0.7 to 15 at. %. The G peak shifts from 1569 to 1487 cm⫺1. For the peak intensity and area ratios, the measurements indicate that both increase as the content of aluminum increases. To explain this phenomenon, we propose to classify the clusters into two categories, one ranging from atoms to nanocluster and the other from nanoclusters to macroparticles. The shift of the G peak position to a lower frequency can be partly related to the reduction of compressive stress as aluminum is introduced into the films.29 The hypothesis for this is that the vibrational frequency in a material is proportional to its interatomic forces between the atoms. If the material is strained the spacings between the atoms change correspondingly, which further results in a change in the vibrational frequency. However, it may not be realistic to talk about strain relief to explain shifts of the order of 100 cm⫺1. With a high content of Al, the material may have been modified dramatically. It is well known that Al is much heavier than C in terms of atomic weight. The vibrational modes of Al–C will tend to occur at much lower frequencies than those of C–C bonds. In case the bonding between Al and C forms during deposition as it does in Al–C compounds, large downward shifts of the Raman peak positions are expected. The shift of the D peak position to lower frequency may be due to the further increase of the degree of disorder of the sp 2 bonded clusters. The bond angles of the bonds in the clusters also become further distorted30 and the bond lengths increase, which weakens the bond strength. This gives rise to lowering of the D peak position. That the intensity of the D peak increases and the intensity of the G peak decreases means that the size of the clusters is increasing.26,27 This implies that the ratio of the peak intensities of the D and G peaks should increase as the amount of aluminum increases 关Fig. 4共a兲兴. The increase in the D peak intensity may also be related to the relative increase in the amount of s p 2 bonded clusters embedded in the sp 3 bonded matrix in the ta-C:Al films. The difference in the ratio of the FWHMs is relatively small compared to the other two ratios. The normal ta-C films are composed of the sp 3 bonded carbon matrix with segregated sp 2 bonded carbon clusters.31 By introducing aluminum, it is expected that more doubly bonded carbon clusters or even Al clusters may be created in the film at the expense of the number of tetrahedral bonds. The ratios of the D peak intensity, FWHM and peak area to those of the G peak increase slightly with an increase of Al content. With a small Al content, an increase in the amount of sp 2 bonding appears to not be appreciable. However with the relatively high Al content in the film, the D peak develops faster than the G peak. When the Al content is small the amount of tetrahedral bonding may change less, and the Al atoms may also partially act as electron acceptors, forming doped structures. When excess Al is introduced into the film, the Al atoms may react with C to form Al/C compounds,32 or may exist in Al clusters, which is now being investigated. IV. CONCLUSIONS The structure of ta-C, ta-C:N, and ta-C:Al films was studied using micro-Raman spectroscopy with 514.5 nm laser light. It was shown that the G peak position appeared to not change significantly with substrate bias for the ta-C films or with N2 partial pressure for the ta-C:N films during deposition, while the D peak position significantly shifted. For the ta-C films, there was a tendency for the ratios of the intensities, FWHMs and peak areas between D and G peaks to first decrease and to then increase with an increase of substrate bias during deposition. The minimum ratios were obtained at a bias of around ⫺100 V, which corresponds to the maximum sp 3 content in the ta-C films. For the ta-C:N films, the ratios first slowly increased with an increase of N2 partial pressure when the N2 partial pressure was lower than 1⫻10⫺4 Torr, and then increased relatively fast with an increase of N2 partial pressure when the N2 partial pressure was higher than 1⫻10⫺4 Torr. The sp 2 component may grow much faster when the N2 partial pressure is higher than 1⫻10⫺4 Torr. Compared to the ta-C films deposited in a fairly wide range of bias voltages, the ta-C:N film graphitization was more significant when the N content was above a certain concentration. For the Al-containing films, both the G and the D peak positions shifted to lower frequencies with an increase of Al content. The peak intensity and area ratios increased as the content of aluminum increased. The difference in the FWHM ratio was relatively small compared to that of the other two ratios. More doubly bonded carbon clusters or even Al clusters may be created at the expense of the number of tetrahedral bonds. It is proposed that the amount of tetrahedral bonding in the films may be less changed, when the Al content was small. The Al atoms in the film may react with C to from Al/C compounds or may exist in Al clusters when excess Al is introduced into the film. Liu et al. J. Appl. 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