MODEL 658
~~~
T~'"".._~
SINCE~1921
GARAGE DOOR OPENER SYSTEM
INSTALLATION INSTRUCTIONS
AND OWNERS MANUAL
READ THESE INSTRUCTIONS CAREFULLY
BEFORE INSTALLING, OR USING THIS OPENER.
WARNING
WARNING
DO NOT al low children to play in area of
door or with radio control transmitter or with
push button control.
Door is under extreme spring tension. Repairs
and adjustments, especially to cables and
spring assembly, can be hazardous and can
result in severe personal injury. Repairs and
adjustments should be performed ONLY by
QUALIFIED DOOR SERVICE PEOPLE.
After installation is completed, place instructions
in close proximity to garage door.
107335-0001
6-6-88
Printed in U. S. A.
Page 1
TABLE OF CONTENTS
HOW TO USE THIS BOOK
HOW TO USE THIS B O O K - - - - - - - 2
TOOLS NEEDED
2
GENERAL INSTALLATION NOTES
3
ASSEMBLY D R A W I N G - - - - - - - - - 4
l.
Use tools indicated by silhouettes
at top of instruction.
2.
Perform the instruction according
to the words and i I lustration.
3.
Put a check in box after completion
of instruction.
4.
Proceed to next step.
4-11
INSTALLATION INSTRUCTIONS
WIRING
12-13
OPERATION AND ADJUSTMENT
13-16
TROUBLESHOOTING GUIDE
17
ILLUSTRATED PARTS BREAKDOWN
18
Secure header bracket ta header.
@'~~
' , v ... . -
PARTS L I S T - - - - - - - - - - - - 19
1/4. 1-3/4
LAG SCREW
PARTS AND SERVICE -------~19
EXAMPLE:
WIRING DIAGRAM _ _ _ _ _ _ _ _ _ _ 20
WIRING SCHEMATIC
20
WARRANTY
20
READ THROUGH MANUAL
BEFORE BEGINNING ASSEMBLY.
TOOLS NEEDED
You will need the tools shown below to assemble and install this opener •
ELECTRIC DRILL
5/32 BIT
1 /4 BIT
1/8 BIT (METAL DOORS)
,.,
A
:
.
SLOTTED
SCREWDRIVER
WIRE
CUTTERS
STEP LADDER
6-0
•••.,.
•
•
•
•
TAPE MEASURE
STRAIGHT EDGE
PENCIL
POCKET KNIFE
OR
WIRE STRIPPERS
•••-1"4••
ADJUSTABLE
END WRENCH
NEEDLE NOSE
PLIERS
Page 2
END WRENCH
7/16 & 9/16
CARPENTER
LEVEL
[.._ __..[\HACK SAW
~s
.....
0
NUTDRIVER
1/4
PHILLIPS
SCREWDRIVER
r
ALLEN WRENCH
1/8
•
BELL WIRE
GENERAL INSTALLATION NOTES
Preparing Door for Opener
The following procedures must be performed before opener can be installed. Failure to complete the following procedures can cause opener failure and/or hazardous conditions which
could cause personal injury.
1.
Check working condition of door. Door should operate freely without sticking or binding, and should not have to be held up or down. Lubricate door rollers and hinges with
SAE 30 wt • o i I •
2.
If any part of the door is worn or broken, call a qualified door service person to repair
it before the opener is installed.
WARNING
Door is under extreme spring tension. Repairs and adjustments, especially to
cables and spring assembly, can be hazardous and can result in severe personal
injury. Repairs and adjustments should be performed only by qualified door
service people.
3.
If door is equipped with a locking device, make it inoperative by permanently securing
the locking bar in an unlocked position.
CAUTION
CAUTION
It is recommended that the top section
of door be strutted on doors 16 feet
wide or larger.
Remove any lift or pull rope to avoid
entrapment by rope when the door is
opened.
CAUTION
2-1/4" MIN.
HEADROOM
CEILINQ
This opener cannot be installed on garage
doors where the headroom is less that 2-1/4".
Headroom is the distance between the ceiling
and the high arc of the door's travel.
HEADER
DO NOT USE lighted-type pushbutton.
See troubleshooting chart, page 17.
WARNING
CAUTION
Opener must be properly grounded
to prevent personal injury and
damage to opener components.
HIGH ARC OF
... DOOR TRAVEL
CAUTION
WARNING
This opener is not designed for use
with one piece doors.
--
DO NOT CONNECT ELECTRICAL
POWER TO UNIT UNTIL INSTRUCTED TO DO SO.
IMPORTANT
For proper and safe use of the installed opener, carefully
read the Owners Information beginning on Page 15.
Page 3
ASSEMBLY DRAWING
HEADER BRACKET
106510-0001
SEE PAGE 14 FOR
LATCH KEEPER DETAIL
CARRIAGE ASSEMBLY
106482-0001
3-PIECE BOOM
1-PIECE BOOM
QTY.
CHAIN & CABLE ASSY.
DOOR
PART NO.
7'-0"
106473-0001
106472-0001
106500-000 1
105673-0003
8'-0"
106473-0001
106472-0001
106500-0002
105673-0004
PART NO.
QTY.
PART NO.
QTY.
106474-0001
DRIVE CHAIN AND CABLE ASSEMBLY
SUPPORT BRACKET
102106-0001
104163-0001
ORAWBAR
07 7089-000 1
KEPS NUTS (2)
086480-1620
DRAWBAR YOKES
076557-0000
CHAIN CAM (2)
105805-0001
POWE RHEAD
'DOWN" SENSITIVITY
ADJUSTMENT
INSTALLATION
1D Measure width of door to detennine center. 2 D
.t
CENTERLINE OF DOOR
2 x II WOOD BLOCK
Mark center line on door and header.
I/
I
HEADER
ATTACHMENT FOR DOOR BRACKETDOORS WITHOUT CENTER STILE
If header does not have suitable woodwork where
header bracket will be installed, then such will
have to be made. It is suggested that a wood
2 "x 6 11 be secured to nearby existing woodwork.
If door does not have a center stile or suitable
material for attaching door bracket then door
must be reinforced with wood or steel at this
mounting point. This reinforcing member must
attach to both top and bottom rai I of the top
section • This must be used on fiberglass and
thin metal doors.
Page 4
DOOR
'UP" SENSITIVITY
ADJUSTMENT
INSTALLATION
30
~
:
40
0
Raise door until top section reaches its highest
arc of travel. Mark header on center line at
point where level touches header.
CARPENTERS LEVEL
--..
Mark horizontal center line of header bracket
1-5/8" minimum to 3-1/4" maximum above high
arc of door travel. Use lowest figure permitted
by door counterbalance.
HIGH ARC OF
DOOR TRAVEL
\
DOOR TRACK
DOOR
OPENING
HIGH ARC OF
DOOR TRAVEL
DOOR SECTIONS
IT IS RECOMMENDED THAT OPENER
BE MOUNTED A MINIMUM OF 7 FEET
ABOVE FLOOR.
2-1/4" minimum headroom required above
high arc of door travel for 3 piece boom.
2" minimum headroom required for solid boom.
50
60
Mark horizontal center line of header bracket.
Position header bracket on center line and
mark mounting hole locations on center line.
CEILING
CEILING
HEADER
HEADER
CENTERLINE OF
HEADER BRACKET
DOOR
Page 5
INSTALLATl ON
?Dr-
80,
Ori 11 5/32 11 diameter holes at marked locations.
Secure header bracket to header.
04
1/4 x 1-3/4
LAG SCREW
I
CENTERLINE OF
HEADER BRACKET -
CENTERLINE
I
"""'0
114" x 1-3/4"
\\\
LAG SCREW
)I, .. _
-------
CENTERLINE OF
HEADER BRACKET
OF DOOR
DOOR
.~-----
=
11: I
9DA
EXTENSION SPRING DOOR
TORSION SPRING DOOR
Rest header end of boom on top edge of top door
section and powerhead on top of step ladder.
Rest header end of boom on torsion spring and
·powerhead on top of step ladder.
I
£)
I
Page 6
INSTALLATION
110
Attach header pulley assembly to header bracket.
CEILING
Raise powerhead additionally if required
so that boom is above high arc of door
when opened.
HIGH ARC
OF DOOR
HEADER
BOOM
POWERHEAD
STEP LADDER
~EVIS
Carriage should be located near powerhead
when raising opener.
PIN
120
130
Raise door unti I fully open.
Position a wood 2x4 on edge between top
door section and boom. Use center line of
door to correctly align boom •
..+. CENTERLINE
""I
OF DOOR
I
7/
STEP
LADDER
DOOR IN FULLY OPEN POSITION
Page 7
INSTALLATION
14 D
c l\ r
.,
o 7/16
1. Shown are examples of various installation configurations. Determine the configuration which
best suits your requirements.
2. If necessary, span ceiling "joists with wood 2 x 4's sufficient enough to support opener.
3. Hold ceiling mounting ang e in mounting position. Using holes in angle as a guide, dril I
3/16" diameter pilot holes in ceiling joists or 2 x 4 framing.
4. Using 1/4 11 x 1-3/4" lag screws, secure ceiling mounting angle to ceiling joists or 2 x 4 framing.
5. Notch opener end of vertical angles (Detail A) •
6. Using 1/4"- 20 x l/2 11 hex head bolts and lock nuts, secure angle brackets to opener.
7. Using 1/4"- 20 x 1/2" hex head bolts and lock nuts, secure vertical mounting angles to ceiling
angle. Vertical angles may be bent at notch if necessary (Detail B) •
IT IS RECOMMENDED THAT OPENER BE MOUNTED
A MINIMUM OF 7 FEET ABOVE FLOOR .
LENGTHWISE CEILING JOISTS
OFF-CENTER
CEILING JOIST
FINISHED CEILING
NOTCH ANGLE
WITH HACKSAW
CUT LINE
30"
SWAY BRACE
LENGTH AS
REQUIRED
FRONT VIEW
DETAIL A
LENGTHWISE CEILING JOISTS
ON CENTER
...,
------24"
CEILING JOIST
FINISHED CEILING
1
VERTICAL
MOUNTING
ANGLE
30"
LOCK NUT
LENGTH AS
REQUIRED
SWAY BRACE
OPENER
DETAIL B
Page 8
INSTALLATION
CROSSWISE CEILING JOISTS
HIGH CEILING
r
CEILING JOIST
----
-===--- - ------ =---=
~-----
FINISHED
CEILING
20"
OR AS
REQUIRED
j __
'-J__-~- SWAY BRACE
0
_,,,:"'----------"P'
FRONT VIEW
CROSSWISE CEILING JOISTS
.----
CEILING JOIST
J
--FINISHED CEILING
0
LENGTH AS
REQUIRED
FRONT VIEW
•
0
0
USE FRONT SLOT
FOR BRACING ONLY
USE EITHER SLOT
FOR MAIN SUPPORT
BRACE POWERHEAD
AS SHOWN FOR
BEST PERFORMANCE
SIDE VIEW
Page 9
INSTALLATION
150
Plug opener cord into out Iet and run carriage
toward door using radio transmitter for control.
Connect drawbar to carriage using clevis pin
and hitch pin. Route pull cord through manual
release lever on carriage and locate manual
release handle approximately 6 feet from floor.
160.,
Attach yokes to door bracket. Tighten
locknut but do not compress yokes to bracket.
Yokes MUST move freely. Temporarily bolt
yokes to drawbar to permit check on carriage
location.
1/4-20 x 1
BOLTS (2)
114 NUTS (2)
DOOR BRACKET
170.,
Position door bracket against door to check
drawbar angle. Drawbar should be at slight
angle from door (as shown). If necessary readjust down limit switch (see page 15) to obtain
correct draw bar position. Door bracket
pivot hole should be in line with top fixture
roller. If necessary remove yoke bolts and
readjust. Secure yoke bolts to drawbar.
MANUAL
RELEASE
LEVER
DOOR
STRUT
TOP RAIL
If door strut interferes with mounting of
door bracket, move bracket be low strut.
DO NOT CUT OR MODIFY STRUT IN
A NY WAY. Refer to page 11 for attachment of drawbar.
PIVOT HOLE
CENTER
STILE
TOP DOOR
SECTION
Page 10
INSTALLATION
1aor
The illustrations below depict installation of door bracket, P/N 105376-0001, on 3 types
of doors. lnstal I bracket in the appropriate manner according to door type.
STEEL DOORS
WOOD DOORS
CARRIAGE
BOLTS
FIBERGLASS DOORS
GENTER LINE
OF DOOR
,~
GENTER LINE
OF DOOR
I
~ ~--·DOOR
~~BRACKET
TOP R A I L - +
~l~~\
~
D"ll (2) 1/4 doamele•
holes lhru door
111
I
,
I
G
(
LOGKNUTS
I "'f"t·~
-
CENTER STILE
OR
REINFORCING
BRACKET
m
ll
114-20 x 2-1/4"
CARRIAGE
BOLTS
STEP 1
1,
2.
With door bracket
and yokes attached to
drawbar, swing assembly
into place against door.
Mark mounting hole
locations. Refer to wood,
steel, or fiberglass door
details above.
3.
Drill appropriate size
mounting holes.
4,
Attach door bracket
to door using appropriate
hardware.
STEP 2
TOP RAIL
ORAWBAR
YOKES
STEP 3
STEP 4
DOOR
BRACKET
GENTER
STILE
190
CHECKLIST
D
Header bracket secure.
D
Door bracket-yoke pivot bolt secure,
but not too tight.
D
Header pulley assembly pivot bolt secure
but not too tight.
D
Carriage engagement cylinder is
engaged with carriage.
D
Hanging bracket bolts tight.
D
Make fine adjustments on "UP" limit
switch (See Page 16).
D
D
Drawbar to yoke bolts tight.
Drive chain-cable is tight (tensioned
correctly).
Page 11
WIRING
200--....
210-----
Shop.~ wire leads like a hook,
then connect to opener
terminals.
lnstal I push button on wal I near garage
entrance door approximately six (6) feet
from floor.
CAUTION
Route push button
wire from powerhead, along ceiling,
to garage entrance
door. Staple wire
as necessary to
prevent entanglement or contact
with moving objects.
Button MUST be installed
out of reach of children.
PUSHBUTTON OPERATION
APPROX.
6'-0"
l>•on..,1.....,11 ...
!
..... _............ ,,_
1011TC.~T(Wt;
. . . . . . . . ~ •• 11 •• ' ' - ·
CO... •• - • •
.,_&11• .. ooc•->.
-. ..... ..........-...............
_J_FLOOR
CAUTION
11-.10-••n•o..,.11e 1 ~
........ , • .., .. _,. .... ....., ............. -.>
, . . . . . . . . . . . . 0 . . . 1 .. ,..,, . . . . . . . . . . . . . . . . , .
...,
'~""
. . . . . , ............ 1..... 0 .........." . - ·.. ••
e110r"'l"•••UellP>111... le1 .. 01toCf_
... _.,IOf0tOO. . . .Ofll-Ol0fl.1eOOIU-
PUSH BUTTON
OPERATION DECAL
Be careful not to pierce wire insulaton
with staples.
;:;::=~·::..
"-
1. . . . . . . . . . . . . . . . .-
105913-0001
Peel backing off 11 PUSHBUTTON OPERATION 11
decal and attach to wall near pushbutton.
Shape wire leads like a hook, and
connect leads to push button terminals.
220
WARNING
It is important that electrical power to opener be off when powerhead cover is
removed. Electrical power must remain disconnected while making electrical connections and limit switch adjustments. Keep hands and objects clear of powerhead
if electrical power is re-connected with cover off.
Opener is equipped with a factory installed
power cord and must be plugged into a 115 volt,
60 hertz, grounded electrical outlet.
-
-
--,
CAUTION
OPENER MUST BE PROPERLY GROUNDED
TO PREVENT PERSONAL INJURY AND
DAMAGE TO THE OPENER COMPONENTS.
If a convenient electrical outlet has to be installed it is recommended that such work be performed by a licensed electrician. Use of an extension
cord is NOT RECOMMENDED.
If extension cord is required for temporary testing and adjustment, use
only 3 wire (grounded) with a minimum
10 amp rating. This will assure proper
operation of e Iectron i c system •
Page 12
115VOLT
60 HERTZ
GROUNDED
ELECTRICAL
OUTLET
When installing a convenient electrical outlet, it
is suggested that an electrical switch be installed
to foci litate emergency power cutoff.
WIRING
230
If local electrical codes require permanent
wiring, proceed as follows:
l • Remove opener cover (4 screws), two (2)
wire connectors and disconnect green
ground wire.
2. Remove power cord, strain relief bushing
and adapter.
3. Connect conduit to opener frame through the
7/8" diameter hole.
4. Use appropriate wire connectors and connect
black power wire to the two (2) black wires
(in opener) and white power wire to the
three (3) white wires. CONNECT GREEN
GROUND WIRE TO GREEN GROUND
SCREW-MAKE SURE CONNECTION IS SECURE.
5. Reinstall opener cover.
GREEN GROUND SCREW
WIRE CONNECTORS
BLACK & WHITE
POWER LEADS
OPERATION AND ADJUSTMENT
240
CHAIN CAM ADJUSTMENT
Door travel is limited by the placement of the chain limit cams. Moving a chain cam
one chain link, varies carriage movement by 1/2 inch (and thus affects door travel
proportionately). Use the transmitter to control the opener when making final adjustments.
HEADER
PULLEY
ASSEMBLY
]o: F3.;
DOWN LIMIT CAM
d..~::b!.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .;91 I II
u
uu•
u•
u
m
mu••
•
•
•
•••
•
um
•
..
=:tJ:J. . . . .~. .-;. . . .
TOP VIEW
~
14"
~""'
UP LIMIT CAM
DOWN TRAVEL ADJUSTMENT
UP TRAVEL ADJUSTMENT
Using transmitter, run carriage to down position.
Check position of carriage and, if necessary,
readjust so that the drawbar wi II be almost
vertical when the door is closed. To readjust,
use transmitter to move carriage approximately
2 feet in the open direction, stop , then adjust
chain cam. Using transmitter,again run the
door to closed. Check to see that the door is
sealing proper Iy to floor. Repeat procedure
if further adjustment is needed.
Using transmitter ,run carriage to the up position.
Check door position and readjust chain cam as
necessary to stop door just after clearing the top
of the door opening. Do not allow the door to
open beyond this point.
Page 13
OPERATION AND ADJUSTMENT
250
260
Remove protective backing from EMERGENCY RELEASE OPERATION decal and install
on door, near door bracket •
Install light bulb(60 watt maximum).
Depress ends of light lens and insert tabs
into slots on front of opener. Depress ends
to remove Iens •
DOOR BRACKET
EMERGENCY RELEASE
OPERATION DECAL
(SEE FIGURE 1 ON PAGE 17)
270(
1/8
With the door in the closed
position, install latch keeper
between carriage and powerhead. The latch keeper arm
should be 1/4" to 1/2" behind
carriage latch. Firmly tighten
set screws using 1/8" allen
wrench.
Page 14
'TODOOR
1/4" to 1/2"
OWNERS INFORMATION Transmitter Visor Clip Mounting
A. Attach transmitter visor clip as shown.
OPERATION/ADJUSTMENT
General Information
If you have two transmitters and one does not work it is reasonable to
assume the problem is in the transmitter. However, when you have
one transmitter and it does not work, the problem may be in the
receiver. When returning controls to the factory for service, it is
o Iways recommended that you send the receiver and all transmitters
so they can be serviced and tested as a set,
B. Suggested placement of
Transmitter on car visor.
When writing to the factory for assistance or when returning a control
for repair be sure to include the following information:
1,
2.
3.
BATTERY ACCESS
DOOR
4.
5.
RADIO CONTROL MODEL NO.
NUMBER OF TRANSMITTERS
DOOR OPENER MODEL NO.
AND MANUFACTUQER'S NAME
DATE UNIT WAS INSTALLED
NATURE OF DIFFICULTY
SEE PAGE 19 FOR ADDRESS
TRANSMITTER
For maximum Radio Control performance on garages with two or more openers,
it is recommended that the Radio Frequency( RF) of each unit be different. For
example: 380 --- RF on one opener with 360 --- on the second opener.
(Refer to sticker on back of transmitter).
Your Radio Control System
How To Change Frequency Coding
Your Tri nary Digital Control is designed to give years of
trouble-free service, The concept of Digital Control al lows
you to easily change the coding of your control, should you
experience "phantom" operation, Phantom operation is the
inadvertent opening or closing of your garage door by an outside signal source other than your own hand-held transmitter,
FRfOUlNCl
COOE
SwHCH[$
0
Should you experience this inadvertent operation, Follow these
simple steps to change the coding of your transmitter(s) and
receiver, We recommend you do not change the coding UNLESS
you are experiencing "phantom" operation,
FIGURE 2
How To Change Frequency Coding
l,
Disconnect power to door opener.
2,
Remove door opener cover to expose receiver circuit board.
3,
Open transmitter access door
as shown in Figure 1.
BATTERY
INDICATOR LIQHT
Insert sma II screwdriver in code
switch access door slot and snap
it out.
FIGURE
TRANSMITTER
4.
To change the code (see Fig. 2). simply change
the position of one or more of the code switches on the Keceiver
and Transmitter(s) circuit board. PLEASE NOTE: The code
switches (three position) settings of the Receiver and Transmitter(s) must match each other. EXAMPLE: If code switch
No. I is "t" in the Receiver, code switch No. I must be "+"
in the Transmitter(s), and so on.
5. If you have purchased only one Transmitter and you wish to
purchase a second one, specify the frequency and code Found on the
white sticker on the back of the Transmitter or Receiver case.
EXAMPLE:
FREQ 340-AVO------t Specify frequency number
MFG. 810915
and letters when ordering
a second transmitter.
When you receive the new transmitter it will NOT work with your
present Digital receiver if you have previously changed the
code switches in the receiver. You MUST position the new transmitter
code switches to the same "+", "O", "-" sequence as your
receiver code switches. Refer to Item 4 above.
6,
Replace door opener cover,
7.
Reconnect power to door opener.
NOTE:-------------.
Warranty on the Control will be nullified if service other
than specified in the service hints is not performed at the
factory,
Pag& 15
OWNERS INFORMATION-OPERATION I ADJUSTMENT
Operation
On initial power application or after a power failure, the motor will always run first in the open
direction when signaled from either the transmitter or wall push button.
Opener always restarts in the direction opposite its last run.
TO START OPENER: Press transmitter push button or wall push button l time.
TO STOP OPENER: Press transmitter push button or wall push button 1 time.
Adjustment And Testing Of The Reversing Mechanism
l\fh1 il ~II~ lit
The proper adjustment and testing of the reversing mechanism is important
for the safety of everyone who uses your door and opener. Failure to properly adjust and test may result in serious personal injury from a closing
garage door.
FIGURE 1
.,
The reversing mechanism is a safety feature that reverses the door's travel and
MORE
()
LESS
SENSITIVITY
SENSITIVITY
returns it to the fully open position if the door encounters an obstruction while
closing. If this does not happen and the door cannot close completely, an
additional back-up circuit will automatically reverse the motor within 30 sec. and fully open the door.
The reversing mechanism is designed to operate in the closing direction after the motor has run one
second, and unti I the door is closed completely.
The sensitivity of the reversing mechanism is controlled by the sensitivity adjusting screw (see Fig. 1).
Turning the screw clockwise decreases the sensitivity so as to require more resistance to reverse the door.
The reversing mechanism should be set for the maximum sensitivity (as far counterclockwise as possible)
consistent with proper operation of the door. Do not decrease the sensitivity to compensate for a
binding or sticking door.
This will interfere with proper operation of the reversing mechanism.
As a final check, place a J-1/2" thick board on the floor in the path of the door. When the door
strikes this board it should reverse within 2 seconds and fully open. If it does not, check the door
opener Ii nkage, and opener for proper adjustment and operation.
For your safety, it is vital that the reversing mechanism be adjusted to perform properly. Check it
every six months or call a professional door service person to check it for you. If, for any reason, the
opener is not functioning properly, immediately disconnect the opener from the door (Emergency
Release Operation) and do not reconnect until the problem is corrected.
Adjusting "Up" Sensitivity
The "Up" Sensitivity Adjustment Screw is located on the side opposite the Reversing Sensitivity
("Down") Adjustment Screw (see Assembly Drawing, Page 4). Turning the "Up" Sensitivity Screw
clockwise will increase the amount of force necessary to stop the door's upward movement if it
encounters an obstruction. Turning the screw counterclockwise will decrease the force required to
stop the door. Adjustment should be made just to the point that will allow the door to fully open.
l\!h1U~ll~t!I
If satisfactory operation of the door/opener cannot be achieved by following the instructions above,
disconnect the opener from the door by pulling the emergency release rope (page 17), then check
operation of the door alone. If door balance, rollers, and hinges operate smoothly, without striking
or binding in the jambs, reconnect the opener and repeat the sensitivity adjustment procedure. If
door/opener operation is sti II unsatisfactory, contact qualified door service personnel.
Page 16
TROUBLESHOOTING GUIDE
GENERAL INFORMATION
1.
When "Emergency" or "Manual" operation of door is required,
refer to "EMERGENCY RELEASE OPERATION" decal mounted
on garage door.
This troubleshooting guide shows malfunction symptoms and their possible causes, Use it to help
determine the cause of a problem, Disconnect power to the opener before opening the cover
unless inside voltages have to be measured.
The microprocessor does a self test when power is connected to the opener, when the pushbutton or transmitter button is pushed and at the end of the light timing cycle, which is a 4
minute period ofter eoch motor run, The self test shows o system problem by flashing the opener
lights,
EMERGENCY RELEASE
OPERATION
CA RAIA GE OR lROll( Y
POSSIBLE CAUSE
SYMPTOM
FIGURE 1
Opener light flmhes at I second intervals
for 7 flashes.
Safety switch is onor the safety circuit
is defective,
Opener light flashes at 1-1/? second
intervals for 5 flashes.
Short in woll pushbutton, lighted pushbutto11
or pushbutton circuit ,or a foilure in the
radio output circuit,
Opener inoperative from transmitter
or pushbutton when pressed
•Both limit switches are on (Door at one
and the other defective),
BUT
IF DOOR BECOMES OBSTRUCTED. DETACH
DOOR FROM OPERATOR AS SHOWN
2,
3,
To reconnect the opener, place the manual release lever in
the horizontal position and run the opener.
It will automatica II y reconnect ,
Operate door only when fully visible and clear of all persons
and obstructions,
Opener light flashes at 1/2 second
intervals for 15 flashes,
Defective opener wiring.
Door will not open using radio or
pushbutton when pressed.
Short in wall pushbutton, lighted
pushbutton or pushbutton circuit,
Door will not open using radio but
will with pushbutton.
Defective transmitter, check
battery in transmitter.
•Defective radio receiver.
Door starts down, runs 1 second and
* Open safety switch or circuit,
Door runs down, hits floor and reverses
within 1/2 second.
*Defective limit switch,
Improper adjustment of down I imit switch.
*Defective circuit board,
Door starts down, runs longer than 1
second, then reverses,
4.
Obstruction in doorway or roller pathway,
Hard operating or defective door,
Sensitivity control set too light.
DO NOT allow children to play in area of door,
or with radio control transmitter,or with push button
control.
Door raises, carriage hits powerheod,
Improper adjustment of up limit switch,
• Limit switch defective.
•Circuit board defective.
5.
If light does not work when opener is in use, replace light
bulb (60 watt maximum).
6.
Oil door hinges, rollers, and springs once each year with 30
weight oi I. Wipe off any excess oi I.
7.
Transmitter is equipped with o stondard 9 volt battery.
substitute with any other voltage input.
8.
Opener motor is protected against burn-out by an internal
protector which will stop motor if door is opened and closed
too many times in succession, or if some other overload condition exists. If motor stops, allow it to cool 10-15 minutes,
then press wall push button to resume operation.
9.
Do not
It is suggested that every 6 months door be di sconnect·ed from
opener and manually operated.
Door should open and close
freely. If door does not operate freely, correct the problem.
Door is under extreme spring tension. Repairs and
adjustments, especially to cables and spring assembly, can be hazardous and can result in severe per sonal injury. Repairs and adjustments should be
performed ONLY by QUALIFIED DOOR SERVICE
PEOPLE.
10,
For normal conditions, lubrication of opener rotating ports is
not required. Motor is permanently lubricated.
11.
DO NOT lubricate boom. It is possible o film may develop
inside the nylon carriage. This film may cause binciing in
freezing weather. To correct, spray boom, or either side of
carriage, with a spray lubricant (WD 40, LIQUID WRENCH,
etc.), run opener open and closed, then wipe boom clean.
*Down limit switch or circuitry open.
Door runs up, won't run down.
*Circuit board defective.
Door runs down, won't run up.
•Up limit
~witch
or circuitry open,
•Circuit board defective,
Door runs down, hits obstruction, does
not reverse immediate! y, but reverses
in 30 seconds,
•Defective safety ~witch or
circuitry or mechanism,
Motor runs, door wi 11 not open.
Broken choin,chain-cable, drive
sprocket, or drive gear,
Door drives into floor and does not
stop running unti I thermo I shutdown,
Door drives into powerhead and does
not stop running until thermal shutdown,
Door starts up, runs longer than 1
second, and then stops.
*Stuck relay contact,
* Stuck relay contact,
* Open safety switch or circuit,
*Requires the asSistance of a qualified repairman,
TRANSMITTER SERVICE HINTS
NATURE OF DIFFICULTY:
1. Short DistanceWhen Battery Condition Light is quite dim
or begins ta flicker, replace battery. Refer
to Rodia Coding an Page 10.
2. Inoperative or Intermittent OperationA. Check Radio Code Switches in
transmitter or receiver.
B. When Battery Condition Light is quite
dim or begins ta flicker, replace battery.
C. Be sure battery connector makes goad
contact ta battery terminals.
Page 17
ILLUSTRATED PARTS BREAKDOWN
Page 18
PARTS LIST
1
106566-0001
Cover Assembly
26
604067-0001
Lampholder
2
102147-0001
Motor Support
27
080813-0001
Bell Cord Wire
3
107334-0001
Motor
28
106527-0001
Push Button
4
102137-0001
Motor Mounting Angle
29
105352-0004
Control Wiring Harness (not shown)
5
102105-0001
Motor Bracket
30
104107-0002
Power Wiring Harness (not shown)
6
102101-0001
Safety Trigger
31
101601-000 I
Terminal Bracket
7
105359-0001
Circuit Board Mounting Bracket
32
104703-0001
Terminal Strip
8
105358-0001
Circuit Board Mounting Bracket
33
086575-0508
Screw, Hex Hd., Sltd, 6-32 x 1/2"
9
106549-0003
Circuit Board
34
086480-1232
Nut, Hex w/Lockwasher, 8-32
10
077156-0001
Capacitor, 330VAC, 54-64 1-1F
35
080105-0404
Bolt, Hex Hd, 1/4-20 x 1/2"
11
077452-0000
Capacitor Clip
36
086480-1620
Nut, Hex w/Lockwasher, 1/4-20
12
106484-0001
Limit Switch Assembly
37
080288-0810
Screw, Rd. Hd., Sltd, 4-40x5/8"
13
106505-0001
Limit Switch
38
086480-0840
Nut, Nex w/Lockwasher, 4-40
14
106504-0001
Sensitivity Switch
39
607083- 000 I
Screw, HexHd., 6-32x3/8"
15
080628-0000
Adapter
40
604723-1006
Screw, Hex Hd., 10-32 x 3/8"
16
076877-0012
Strain Relief Bushing
41
086480- 1332
Nut, Hex Lk. Fig., 10-32
17
107443-0001
Power Cord Assembly
42
086480-0840
Nut, Hex Lk., 4-40
18
106649-0001
Main Frame
43
080288-1232
Screw, Rd. Hd., Sltd, 8-32x2"
19
104050-0001
Eyelet
44
086584-0002
Nut, Spotweld, 8-32
20
102102-0001
Safety Trigger Retainer
45
086575-0504
Screw, Hex Hd., 6-32 x 1/4"
21
102087-0001
Sensitivity Spring
46
104059-0001
Light Lens
22
104086-0002
Main Drive Gear Assembly
47
104039-0001
Lampholder Bracket
23
102103-0001
Chain Idler
48
106465-0001
Plate, Spacer/Retai~
24
102106-0001
Support Bracket
49
080295-1608
Bolt, Socket Head- 1"
25
102104-0001
Gear Guard
50
106453- 0001
Surge Protector Assembly
Jfefq/
!67f71-iJ!la;
5t-1·6L1@ 226 VPd
UftJl1Trr
NOTE: Item 12, Limit Switch Assembly, contains two limit switches (item 13).
PARTS AND SERVICE
For parts and service, contact the
nearest Distributor.
When ordering parts, specify:
MODEL NUMBER
PART NUMBER
PART DESCRIPTION
Repairs to transmitter and receiver
should be performed by a qualified
repairman. See Radio Control
Instructions.
NOTE TO OWNER
IF SERVICE IS REQUIRED ON THE CONTROL
MAIL THE COMPLETE UNIT
(RECEIVER AND TRANSMITTERS)
to
Overhead Door Corporation
Advance Operator Division
801 St. Joe
Shelbyville, IN 46176
or
Advance Industries
3233 W • Harvard
Santa Ana, CA 92704
Page 19
WIRING DIAGRAM
WIRING SCHEMATIC
PUSHBUTTON
BLK
L1
GAN
GND
10
YEL
Pl
(1
P2
4)
VIO
20
PUSHBUTTON
VIO
2
>
UP SENS.
SW
~
COPS BOARD
ORN
1
ON SENS. SW
RED
BLU
VIO
BLU
BLU
RED
l2
>
7)
COPS BOARD
P2
CAPACITOR
(4
(5
(7
•>
<•
<•
11)
WHT
ORN
---:;),,_
RED
GNo
:;t-~~
¥~~
SINCE~1921
LIMITED WARRANTY
The authorized distributor of Overhead Door Corporation products whose
name appears below ("Seller") warrants this automatic garage door
opener system to be free from defects in material and workmanship under
normal use and service. This warranty extends only to the original
consumer ("Buyer").
During the following periods after the sale. Seller shall furnish the goods
and services indicated to repair or replace any portion of the system determined by Seller to be defective
1 year All parts and labor (including installation. if the system was
installed by Seller)
5 years Motor only
The foregoing represents Seller's sole obligation under this warranty. and
is conditioned upon Buyer giving notice to Seller within the respective
warranty period. Proof of purchase is required.
If Seller concludes that repair or replacement is necessary. Seller will
commence work within a reasonable time after the decision to repair or
replace is made.
Page 20
This warranty does not apply if the system has been altered or repaired by
any person not authorized by the Seller. or has been subject to misuse.
neglect or accident.
Seller has not established any informal dispute settlement procedure of
type described in the Magnuson-Moss Warranty Act.
SELLER ASSUMES NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. WARRANTIES IMPLIED BY LAW ARE LIMITED IN
DURATION TO ONE YEAR FROM THE DATE OF SALE.
This warranty gives you specific legal rights. and you may have other
rights which vary from state to state. Some states do not allow limitations on
how long an implied warranty lasts. and some states do not allow the
exclusion or limitation of incidental or consequential damages. so the above
limitations or exclusions may not apply to you.
Inquiries to the Seller concerning this warranty should be directed to: