Clad Magnum Double Hung
Replacement System with Panning
Installation and Finishing Instructions
8/12/97
19970219
BEFORE YOU BEGIN
for all performance requirements. Selection of the
appropriate fastening method is the sole responsibility of
the installer, contractor, structural engineer, architect,
building owner and/or consumer.
Important! Read these instructions thoroughly before beginning to install your clad Magnum Double Hung Replacement
System Failure to install as recommended will void any warranty, written or implied. Regional applications and standards
may vary, therefore Marvin Windows & Doors is not responsible
for interpretations of local codes and/or ordinances. Installation
of Marvin products is the sole responsibility of the installer, contractor, structural engineer, architect, building owner and/or
consumer. For additional information, consult your local Marvin
dealer.
IMPORTANT: Do not allow strong detergents, ammonia,
solvents, chemicals or other harsh cleaning substances come
in contact with clad surfaces as they can cause damage. If you
wish to maintain the finish gloss of the clad exterior, you can
wash it with soap and water and then apply a coat of automotive
wax.
NOTE: When specifying or considering the structural load
requirements for windows and doors, it is important to
consider the method of fastening the unit(s) into the opening. The methods contained herein may not be appropriate
WARNING: Practice safety! Wear safety glasses or
goggles when installing or performing adjustments to a
Marvin window or door product.
STANDARD PARTS SHIPPED WITH UNIT
ILLUSTRATIONS (not to scale)
DESCRIPTION AND COLOR
Aluminum #10 flat jamb panning
PART/PROFILE
NUMBER
A550
Colors: Stone White, Pebble or Bronze
Aluminum sill panning
8_ bevel
Colors: Stone White, Pebble or Bronze
A552
Aluminum #10 flat head panning
A551
Colors: Stone White, Pebble or Bronze
Jamb mounting bracket
NOTE: Numbers listed in parentheses ( ) are metric equivalents in millimeters rounded to the nearest whole number.
ATTENTION: Specifications and technical data are subject to change without notice.
1
11860005
ILLUSTRATIONS (not to scale)
DESCRIPTION AND COLOR
Aluminum head panning trim
PART/PROFILE
NUMBER
V378
Colors: Beige and White
~
~
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~
Stainless steel head and sill
panning clip
11860020
Wood shims pkg.
NA'
Vinyl sash retainer plate
(factory installed)
Colors: Bronze and White
Sash retainer
plate
Bronze - 11870464
White - 11870500
Attached to sash with #8 x 1"
Phillips flat head screws
Colors: Bronze and White
(Screws)
Bronze - 11800811
White - 10840018
Vinyl sash stop
Beige - 11870134
White - 11870135
Colors: Beige and White
Wood head part stop
with weatherstrip
W7170
White weatherstrip 84"
15818400
Vinyl jamb liner hardware
V398
Colors: Beige and White
SASH
• Not applicable
Two clad magnum sash
2
NA'
ILLUSTRATIONS (not to scale)
~
~
DESCRIPTION AND COLOR
Galvanized steel head bracket
PART/PROFILE
NUMBER
11S6001S
Standard on all units with an
inside opening of 40" and wider
#8 x 1 1/4" pan head
lead point
11S00825
@1l1111ii1..
#7 x 7/S" flat head screws
11S00nS
Om>
#8 x 1/2" pan head drill screws
11800500
€)UIIUUI)
#6 x 3/4" truss head screws
11S00634
Installation template
used for sillblocking
installation and sill
panning measurement
SOS02292
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OPTIONAL PARTS AND ACCESSORIES
AVAILABLE FROM MARVIN
ILLUSTRATIONS (not to scale)
DESCRIPTION AND COLOR
Aluminum #20 Charles Street
jamb panning
Colors: White, Pebble and Bronze
L.
~
J
£
~
3
PART/PROFILE
NUMBER
A556
ILLUSTRATIONS (not to scale)
DESCRIPTION AND COLOR
PART/PROFILE
NUMBER
Aluminum #20 Charles Street
head panning
Colors: White, Pebble and
Bronze
A555
Aluminum hardware track cover
Colors: White, Pebble and
Bronze
A558
Aluminum panning expander
A554
Colors: White, Pebble and
Bronze
6" space mull cover
consisting of aluminum
mull cover, vinyl
receiver, wood attachment
block, #8 x 2" Phillips
head wood screws and
#8 x 112" Phillips head screws.
Cover- A557
Receiver - V379
Block - W71917-001
Colors: White, Pebble and
Bronze
Extruded aluminum full or half screen
SCREENS
Colors: White, Pebble and
Bronze
See Retail
Price Guide for
information
regarding
ordering screens.
Touch up paint
Colors: White, Bronze and
Pebble Gray
Sill blocking supplied
if required
• Not applicable
4
White - 05120100
Bronze - 05120103
Pebble - 05120102
NA·
YOU WILL NEED TO SUPPLY
REPLACEMENT PARTS
4'-6' Level
Hammer
Wood Chisel
Putty knife
Tape measure
ReCiprocating saw (optional)
3/B" to 9/16" staples
Staple gun
Small finishing nails
6d nails for sill blocking if provided
Utility knife .
Power drill
Power screw driver w/Phillips tip
Good quality contractor's caulk/adhesive
Caulking gun
Fiberglass Insulation
Power shears
If replacement parts becomes necessary, please
contact your local Marvin dealer. Whenever possible,
provide a part number and length of component if
applicable.
BEFORE YOU BEGIN
Before assembly of your Clad Magnum Double Hung
Replacement System layout the contents of the
panning packages and identify from the parts list. This
will allow you to more easily assemble the unit.
By exercising proper safety procedures, your Marvin
Replacement System with Panning may be installed
from inside of the building.
REMOVING THE SASH
1.
'\ ......
-;
Before attempting to remove inside stops,
score the paint line with a utility knife to allow
for easier removal. Remove inside stops. Be
careful not to damage stops if you plan on
reusing. On old units with a rope and pulley
system. cut or unhook rope and remove
bottom sash. See illustration 1.
'/yr
"
Cut
rope
e-
\
Inside stop·
"
H
1
2.
Remove part stop from jambs. See illustration
2. Lower top sash. cut or unhook rope and
remove top sash. Remove top part stop and
any remaining hardware from jamb (i.e. pulley
rollers and metal weatherstrip/track). See
illustration 2. Open weight pocket access
door and fill weight cavity with insulation.
=-
-
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rl
Remove
port stop-
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Top sash
2
5
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PREPARING THE FRAME
3.
Using a reciprocating saw or wood chisel.
cut off blindstop flush with jamb and head
jamb. See illustration 3.
4.
Temporarily retack inside stop removed in
step one. (Stop is used to index wood
shims and jamb brackets.) See illustration
Cut off
bL i ndstop
flush with
4.
5.
jamb & head jamb
Fasten wood shims on jambs 2" to 3" from
head jamb and sill with 3/8" to 9/16" staples
or small nails. Butt up against inside sash
stops for correct placement. Space
remaining shims evenly 16" to 20" apart.
See illustration 4.
3
Wood shim
-'l1.!--4i
2' to 3" from
head jomb g sill
space 16" to 20"
4
6
0
Jns ide
stop
---,..-.l_Jll_--:::/i
6.
7.
--
If wood sill blocking is required, it will be
necessary to install at this time. Lay wood
sill blocking on sill. Place installation
template against inside stop and sill, then
adjust blocking to give sill support. Mark
the location on the sill. Repeat at opposite
jamb. With blocking positioned on sill,
check level and shim if needed. Nail in
place using 6d nails. See illustration 5.
~
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p-
TempLate should
be flush w j th
inside stop --....
Place jamb brackets against inside stop.
Move as needed to avoid placing over rope
and pulley cavity. Place top and bottom
bracket 4-6" away from head jamb and sill.
Remaining brackets can be spaced about
24" apart See illustration 6.
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~
Template should
rest on sill and
on
5 j l
L bLocki ng
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Mark: position
of blocking
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5
Bracket
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Ins j de
stop
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4" From
head jamb
g si It
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o
,,
,,
,
,,
,
6
# 7 x 7/8'
screws
,,
,
'~-------------------------------------------------~
7
_ _ _ .. 8 x 1 114'
"
screws
-- - --.: -',".::-".: -'--- -- -- --··-. -------- ----- ------- _.. --- ----- ------ -- -- - --------- --..
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~ ---------------------.!.. ---------- ~ ----------------------------- ----- ------- -------------- ~
ASSEMBLING AND INSTALLING
ALUMINUM PANNING
8.
Arrange aluminum panning parts on a clean flat work surface, flat side down. Install #8 x 1 1/4"
screws; do not tighten completely until all screws are in place. Make sure comers are flat and even
then tighten screws. See illustration 7.
NOTE: Install optional panning expanders if supplied. See page 17,
9.
Install vinyl sill cover into groove on sill. See illustration 7.
8
WARNING: Exercise caution in ensuring that
the panning frame is kept away from scrap
residue when trimming to avoid scratching.
Also make sure the waste pieces you are
cutting are pulled away from frame as they
have a tendency to curl and scratch the
frame.
Trim panning
(equotL~
10. Recheck width of masonry opening. Use
power shears to trim jamb panning (equally
on both sides) so that outside edges of the
panning are within l/S" of the masonry
opening.
on both
sides) to Fit
loIi thin J/S· of
either side of
masonry opening_
8
11. To determine how much needs to be
trimmed off panning sill use the installation
template supplied and measure from the
bottom of the template to the masonry
opening sill as shown in illustration 9.
Remove the difference between the
template measurement and the actual
dimension of the sill panning. After sill has
been cut, measure the masonry opening to
determine the amount to be removed from
the head panning. The height should be
l/S" less than masonry opening.
Template should
be fLush with
inside stop
Template should
rest on 5 ill and
on si LL bLocking
Measure from bottom
~ of template to
masonry openIng
sill
9
9
NOTE: If optional 6" mull cover is being
used it will be necessary to install
attachment block and vinyl receiver before
installing frames in openings. See page 17.
--------- ------ ------------ ------•
•
12. Slip assembled panning frame(s)
through opening and pull tight against
jamb brackets. See illustration 10. If
no further trimming is required,
remove panning frame and attach
stainless steel head and sill clips.
Back caulk the unit at panning head
and sill joints. See illustration 11.
Loosely lay thin strips of insulation
along existing sill as shown in
illustration 10.
Jamb
brackets
InsuLate
on si LL
-----
10
1- -
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Caulk
11
,
- ------ - ---------------
10
,
--------,
---- --- --- - - - - --
13. Remove stops. Reinstall panning frame on
exterior. Pull it tight against brackets.
Check sill panning to be sure it is level.
Center frame in opening and install a
#8 x 1/2" pan head self tapping screw
through each bottom jamb bracket into
jamb panning. See illustration 12.
14. Plumb jambs at panning head and install
#8 x 112" pan head self-tap screw through
each top jamb bracket into jamb panning.
Fasten remaining brackets to panning
jambs.
. ..
--_
.......................................
12
15. Measure between jamb panning at sill and
center brackets. Make sure distance is the
same. Adjust panning for plumb by
loosening screw slightly and moving left or
right. See Hiustration 13.
Move ponn i ng
left or right
to pLumb
i
necessary
r
13
11
.--
.~ ~
...
16. Install insulation at top of panning.
(Caution: Do not use aerosol
expandable foam insulation.) Caulk
from the sill to the jamb. See
illustration 14.
. __ . --_w_. _______,
NOTE: Optional 6" mull cover, if supplied,
should be installed at this time. See Step 5
on page 18.
"------'.,,-'.
".
-··l ____________________________________________________ 1
.-----------------------------------------------------
•
-·-·1 _________________________________________________ --14
17. Units with a 40" or wider inside
opening width will have a head
bracket included.
Existing frome
Center bracket at top of head
panning; slide it against panning
flange. If bracket is too high, trim to fit
with power shears. Install with two
#7 x 7/8" screws into wood header.
Install into head panning flange with
self tapping screws. See illustration
15.
Panning
#7 x 7/8' screw
Brocket
Area to
Ponn j n9 Flange
,8 x 1/2" screw
15
12
INSTALLING VINYL TRIM
AND RECEPTACLE
--.
18. Install vinyl head trim into head panning by
inserting into kerf. Be sure flexible portion of
the vinyl head trim curves towards the interior
of the dwelling. See illustration 16.
19. Insert vinyl jamb receptacle into jamb area,
making sure that bottom of the receptacle rests
snugly.on the sill panning. See illustration 17A
and 17B. Starting at the bottom, insert outside
edge of vinyl into kerf in jamb panning and tap
into place until it engages. Repeat procedure
along the entire length of the jamb panning.
See illustration 17A.
-
_ ~~c-
Frame
16
Hake sure bottom
of receptacle
rests snu9l~ on
the sill panning.
17A
17B
20. Check sash opening width to see that it is
same at top, center and bottom. Shim between
wood filler and vinyl jamb receptacle if needed.
r·--·--------·-----·.·------······----··.··---·--····---
21. Using a 7/64" bit, drill through vinyl jamb
receptacle and shim on the drill line located
3/4" from interior edge of jamb. Repeat
procedure at each previously placed shim. See
illustration 18.
22. Fasten jamb receptacle to jamb using #6 x 3/4"
truss head screws. Replace inside stops. See
illustration 18.
23. Place a small bead 01 caulking along interior of
jamb receptacle at sill. See illustration 18.
18
13
c...................................................... ,..-
24. Caulk exterior of panning to masonry.
See illustration 19.
1
._----------...,··,L: __________________________________________________ --_.Caulk panning to
19
25. Install top sash stops. See
illustration 20. Install vinyl
jamb liner by placing
exterior flange of the jamb
liner into the groove in the
receptacle. Using stiff
putty knife, start at the
bottom on the interior of
the flange and push it into
place working your way to
the top. Push hardware
slightly to make sure it
slides in and out of the
receptacle. See illustration 20.
-------.-------------------------------
Sash stop
--------------------------------------~-
.--------------------------------------,
,
,
,,
Push
Liner
into
groove
':
'.
-------------------------------------~
20
14
mosonr~
SASH INSTALLATION
Note: If unit was ordered with optional full
screen it is recommended that the screen be
installed prior to sash installation. Grasp screen
with both hands, keeping pull tabs to the left (as
viewed from interior) and bow springs to the
right Slide bow springs into screen channel on
the right and release.
26. Using a flat screwdriver, pull down on
locking terminal assemblies in vinyl jamb
liner approximately 8 to 10 inches from sill.
Engage in locked position by rolling
screwdriver counterclockwise. BE SURE
THEY ARE IN THE LOCKED POSITION
BEFORE LETTING GO.
Immediate
damage could occur if locking terminal
assemblies are not locked. See illustration
OPEN
LOCKING TERMINAL ASSEMBLY
LOCKED
21
21.
27. Install top sash. Insert cam pivot on left
side of sash above locking terminal
assembly in jamb liner. See illustration 22.
28. Lower right side of sash. Place right metal
cam pivot above locking terminal assembly
on opposite side of frame. See illustration
22
-=-=============;;;:...J
L ._ _ _
23.
29. Level front edge of sash. See illustration
23.
I
23
30. Tilt sash up and depress vinyl jamb liner on
both sides. This will ease sash into position
in jamb liner. See illustration 24.
24
15
II
31. Once sash is in position, slide it down until
cam pivots contact locking terminal
assemblies in both jamb liners. This. will
release locking terminal assemblies and
allow top sash to travel up and down.
Note: Before installing bottom sash it will be
necessary to remove the single screw and
loosen the two screws in the oversized holes on
the sash retainer clip. Slide sash retainer plate
back. This step will also be necessary in order
for the tilt feature to be utilized. See illustration
26.
32. Install bottom sash by repeating steps 27
through 31, this time using tracks in the
vinyl jamb liner closest to interior of
building.
Port stop weatherstrip
HalF screen
nosing
INSTALLING OPTIONAL
HALF SCREEN
33. Install optional half screen if supplied.
Raise bottom sash. Slide screen through
opening keeping pull tabs to interior on left
side and bow springs to the right. Slide bow
springs into channel on the right and, using
pull tabs, pull into place in the left channel
and release. See illustration 25.
Note: Once screen is installed it will have to be
removed to operate top sash or utilize the top
sash tilt feature.
34. Install head part stop with leaf weatherstripped edge toward top sash. Nail it in
place using small finishing nails. See
illustration 25.
35. Slide both sash retainer plates tight against
vinyl jamb liner. Secure each plate by
installing screw provided into predrilled
hole. Tighten two existing screws in sash
retainer plate. See illustration 26.
Si II cover
Si II
25
'---------------------'
I
+HI-H-r
TOP SASH
JAMB
LINER
SASH
'-++-+- PLATE
RETAINER
BOTTOM SASH
Note: After securing sash retainer plate the
bottom sash cannot be tilted. In order to tilt
bottom sash remove single screw and loosen
the other two. Slide retainer plate away from
vinyl jamb liner track. Return plate to locked
position, then replace and tighten screws.
26
36. Finish primed or bare wood surfaces as
soon as possible after installation.
16
,J,
INSTALLING OPTIONAL
PANNING EXPANDERS
1.
Slip panning expanders onto
existing jamb panning as shown in
illustration 1.
2.
Attach clip to panning expander
joint as shown in illustration 1 and
2.
3.
Return to step 10 found on page 9
1
INSTALLING OPTIONAL
6" MULL COVER
1.
Attochment block
Before installing attachment block, it
will be necessary to verify dimension
A to ensure the block will fit as
provided from the factory. Dimension
A must be 6 9/16" to utilize the
attachment block provided. If
dimension A is greater than 6 9/16"
you will have to reduce the thickness
of the attachment block. If Dimension
A is less than 6 9/16" you will have to
shim between the attachment block
and existing mull oover to match the
6 9/16" measurement. See illustration
1.
Dimension A
1
17
2.
Install attachment block to existing
space mull cover using #7 x 2"
wood screws. Make sure it is
centered equally on existing
space mull cover. See illustration
#8
X 1/2#
#7 X
Attach vinyl receiver in groove of
attachment block using #8 x 1/2"
Phillips head screws as shown in
illustration 2.
4.
Return to step 13 found on page
11.
5.
Run a 1/4" bead of caulk vertically
along the entire length of the
exterior of the jamb panning
ensuring the caulk is no more
than a 1/2" from the edge of the
jamb palming as shown in
illustration 2.
6.
7.
Secure mull cover to the vinyl
receiver using a rubber mallet.
Start at the sill area and work
towards the header. See
illustrations 2, 3 and 4.
2# screws
Coull::
2.
3.
self topping screw
2
3
Return to step 18 found on page
13.
.
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4
18
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Vin~L receiver
cover
Attochnlent block