Key step #1 – Purge the moisture from the tire! Moisture is a tire’s worst enemy. It will: • Fluctuate tire pressure by expanding and contracting more than dry air. • Corrode and damage rims, steel belts, and some TPMS sensors. • Carry contaminants that clog valve hardware How do I remove all the moisture from a tire? • Deflate each tire an average of two times to 3psi depending on the method or device used. Starting Purity in Tank O2(9.8ps i) O2(3.1p Deflate to 3psi and fill one time 98% Deflate to 3psi and fill two times 78% Nitrogen The best case for passenger tires (32 PSI target) occurs with an inside composition of ~6.6% O2 / ~93.4% N2*; that’s where the partial pressure of O2 inside and outside equalize, so there is no driving force for permeation. *Outside oxygen partial pressure is about 3 psi. Optimally, you’d want 6.6% oxygen in the tire, or 93.4% Nitrogen inside of a 32 psi tire. Method used Final Purity to fill tire in tire 99% si) Key step #2 – Balance the oxygen inside pressure with the air outside the tire. Any gas in a tire permeates to equalize with its partial pressure outside of the tire. If nitrogen is “too pure”, oxygen actually permeates back into the tire if the oxygen partial pressure is lower inside the tire than outside. Minimal 91.5% 95.4% psi) 95% i) (3.1ps 2 O i) 0.9ps 2( O 98% Nitrogen O2(3.1psi) Dry O2(3.1psi) But not enough dry 02 to balance tire to outside air Greatest! i) (2.3ps 2 95% Nitrogen Moisture present More O2 (3.1 O Benefit to Customer Deflate to 3psi and fill two times 93.1% Now the dry 02 is balance with the outside air Plus or Minus Not Good Not good for the customer Not good for the dealer Better Good for the customer but expensive for the dealer Best Optimal for customer and dealer has lower cost and can produce more N2 The truth about nitrogen in Tires: Special caps will self seal and lock in nitrogen – False. According to Bridgestone / Firestone only 10% of gasses leak through the cap. 75% permeates through the sidewall, belt and tread and the final 15% around the tire bead (source: Tire Business 9/22/03). You can “refine” nitrogen. False - nitrogen is nitrogen! There is only one quality of nitrogen. Of course, purity levels may vary based on the presence of other gasses. Using the nitrogen generator to produce 99% instead of 95% purity will require an air-to-nitrogen-ratio of 2X to generate an equal volume of product gas at the higher purity. Thus, compressor duty cycle will be higher (shorter life) and energy consumption per cu ft nitrogen enriched gas produced will be higher. This is generally true irrespective of whether you are comparing membranes or PSA, although the exact ratio comparison will be different. 93.4% Nitrogen (Equilibrium) Note: This document supports Dalton’s law of partial pressures for a tire previously at 32psi of normal wet air. For new tire procedures go to www.getnitrogen.org
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