’THE OLD, THE NEW, AND THE PRACTICAL tl.ridation Oxidatioii most accepll past 30 yeii illustrated tt By Walter Zabban and Robert Helwil Chlorination is the most popular treatment for cyanide waste in plating plants. Other treatments such as ozonation. electroly( oxidation. and biooxidationdeserve considerationfor at least some types of wastes. These and several other treatments are review1 in this paper. CN- f CNCl2 CNC .4 total 0)1 i heoreticallj) T h e technology of treating cyanide wastes, as is known today, was developed primarily between 1945 and 1955. An excellent review of the early literature was published in 1949 by Dodge and Reams.’ That review, prepared during a project sponsored by the American Electroplaters’ Society, presented the various methods of treatment and described the toxicity of cyanide to aquatic life, bacteria, and other microorganisms in sewage treatment plants. Supplemental detailed studies by a handful of researchers during this period included those by Dobson,’ Pettet,3 and Dodge and Zabban.4 Since 1955 numerous commercial applications have been reported.’ Proper methods of analysis are of primary importance for the control of pollution in industrial waste. This statement is especially applicable to the determination of cyanides and other inorganic cyanogen compounds because of the complexity of the analytical problem. The analytical procedures in use are described in the manuals published by the American Public Health Association: ASTM,7 and the U.S. EPA.’ - ANALYTICAL PROCEDURES FOR TOTAL CYANIDE A reliable analytical method for total cyanide is necessary to determine (1) the degree of removal achieved with each treatment process and (2) compliance with regulatory agencies’ effluent limitations. Yet many of the methods may not yield desired precise data because of interferences or inherent errors associated with each type of analytical procedure. The EPA approved method of analysis for total cyanide is based on distillation followed by either a colorimetric (pyridinebarbituric acid) or silver nitrate titrimetric procedure. This method is intended to recover the cyanide from all cyanide compounds including that from iron cyanide compounds, and to eliminate or reduce the interferences associated with either the colorimetric or titrimetric procedures. The newer ASTM distillation procedure has reintroduced the use of magnesium chloride in lieu of cuprous chloride to accelerate the decomposition of certain complex cyanide ions. Magnesium chloride had been proposed in 1952 in the distillation procedure developed during two research projects sponsored by the AES at Yale University and Lehigh University.’ Cuprous chloride was introduced later in a n effort to increase the recovery of total cyanide in the distillation procedure. However, because cuprous chloride did not remove the interference caused by thiocyanate, magnesium chloride was readopted. Cyanide recovery with this distillation procedure is comparable to that obtained with cuprous chloride. CYANIDE AMENABLE TO CHLORINATION There are analytical methods that distinguish cyanide amenable t o alkaline chlorination, CN(A), from total cyanide. Because alkaline chlorination of cyanide has been and is still 56 recognized as the main commercially available method treatment, the term “cyanide amenable to chlorination” w coined’’ and suitable methods of analysis7 were develop Since “cyanide amenable to chlorination” typifies those thata easily decomposable in water and more toxic than others, SOI of the regulatory agencies have adopted this terminology r practical way of differentiating between commercially treatat (amenable to chlorination) and total cyanide. CN(A) may be determined by two procedures. One adap the distillation procedure for an aliquot that has k chlorinated and another that has not. The difference betw these two measurements is the concentration of CN(1 Although this type of procedure has been accepted by[! regulatory agencies, it also has several failings, one of which that it is not reliable for concentrations less than 1 m g / l . . reported by the ASTM task group for ~ y a n i d e .Anoh ~ problem is that inaccurate evaluations of the Ch‘O concentration will result in the presence of ammonia if I’ chlorination step is not conducted properly. To alleviate some of these difficulties, especially 1’ measurement of low concentrations of CN(A), a colorimelr method without the distillation step has been proposh Unfortunately, the method suffers from numerous interferenil not encountered with the distillation step. Both thiocyanatf and aldehydes cause interference,’ for example. Efforts 1 resolve these interferences have resulted in the development of cumbersome method and in unsatisfactory results. Studies made with a third type of analytical procedurewhg measures weak, aciddissociable cyanide indicate that it ma! 0 meaningpG!iiiethob. T1LI I-C ..-I..-.. -L*?:--LI-L-..lA V O I U G b U l J L d I l l d U l C bllUUlU ‘ip‘ylv”’ those of CN(A). This procedure is the Wood River modificallc of the Jackson and Roberts method. With this method. sample is distilled in the presence of zinc acetate at a pH: about 4.5 and the cyanide in the distillate is measured either) colorimetric, electrometric or titrimetric procedures. procedure is expected t o be incorporated in the ASS‘ methods. ..-..*AM TREATMENT METHODS Methods of treatment that have been in use for years. a‘ some that have been applied more recently, are descrlN below. Acidi3cation And Stripping Hydrogen Cyanide Stripping of hydrogen cyanide is practiced In ’ recirculation of clarified and cooled wastewater to the fluss$ scrubbers in iron blast furnaces. This reduces the amou”: cyanide -. that has t o be treated in effluent from the scrubtx’ 1 ne hydrogen cyanide remaining in the flue gas is burn1 l a ” combustion process in the stoves. This is a normal processin“ steel industry. Stripping by acidification and volatilization at eletr” temperature in an open system is no longer practical in 0” reuse or non-recycle systems because of high enerZ requirements and restrictions by laws regulating air pOlluti’ PLATING AND SURFACE FINISHI: 6 83 Ib of CI1 the chlorincc hypochlorit(( \aOCl or I The actu., theoretical ii cyanide-was; mmonia, a. slows the 0) increased be: ion 1he oxidai the carbon s i t h uncor complexes. 11 ink olve a 10s; rhloride is ioncentratior increacing PI c!rnate ion O,ridation With Chlorine and Hypochlorites Oxidation with chlorine and hypochlorites has become the nost acceptable conventional method of treatment during the 30 years. The reactions in this oxidation process are ,lustrated by the following equations4: - + CN- t HOCL CNCl OHCNO- C1- H 2 0 CNCl+ 2 0 H 2 CNCl+ 3 HOC1 + H z 0 5 HCI - : method ination" ha, e dweloped those that a r t others, some iinology as a ally treatable One adapt, it has been :nce between of CN(A) :pted by t h t ie of which IS I I mg/L, as le.' Another the CN(A) monia if the ,pecially t h c colorimetrl, n proposed interference\ thiocyanate, :. Efforts IO :lopment of J S. cedure which hat it may he Ad approach modification method, t h r i at a pH 01 ired either b\ edures. Thi\ the ASTV 3r years, and ire described + - + 2 COz + N2 (1) (2) (3) A total of 2.5 moles of available chlorine per mole of C N is !heoretically required for the overall reaction, equivalent to 83 Ib of Clz per Ib of CN. Available chlorine may be defined as ,he chlorine equivalent of the OC1 radical present in the j,pochlorite salt. One mole of CI2 is equivalent to 1 mole of <aOCI or 112 mole of Ca(OC1)2. The actual c 1 2 requirement is always greater than the theoretical amount due to the presence of other oxidizable fianide-waste constituents such a s cuprous ion, nickelous ion, I"onia, and organic chemicals. The presence of nickel ion I]OWS the oxidation reaction. The Ch requirement is also ,"creased because some of the nitrogen is converted to nitrate ;on. The oxidation reaction ( I ) involves a loss of two electrons in the carbon radical. This is an almost instantaneous reaction with uncomplexed cyanides and some metallo-cyanide "plexes. Reaction (2) is a hydrolysis reaction and does not involve a loss or gain of electrons. The rate at which cyanogen chloride is converted to cyanate ion is a function of the ancentration of the hydroxyl ion" and is increased with pH. Reaction (3) requires only a few min if the panate ion is treated at pH 6.5, and about I hr a t pH 8.5. Two steps are recommended for completing the oxidation reaction: the first at pH 1 1 to oxidize cyanide to cyanate, and ihe second at p H 6.5 t o oxidize cyanate essentially to nitrogen ind carbon dioxide. Improper chlorination of cyanide ion, hydrogen cyanide and rhiocyanate ion, particularly at pH values below 10, will result in greater evolution of cyanogen chloride, which is at least as ioxic as hydrogen cyanide. Although a high pH favors hydrolysis of cyanogen chloride t o cyanate ion, escape of qanogen chloride is still possible even if the quantity that scapes is reduced. Cyanide in combination with nickel, cobalt, dver and gold is decomposed slowly but still treatable as long 3s proper detention time is provided in the reactors.I2 Cyanogen chloride will persist in the receiving streams for hours, if not days, because the conditions are not favorable t o a high rate of hydrolysis. Cyanogen chloride is not detectable by rnalytical methods for cyanide. Method D in AS'TM D-2036'6 would have to be used. In the appendix to this reference !here is valuable information on the analysis, treatment, and :oxicity of simple and complex cyanide compounds plus qanate and thiocyanate compounds. Chlorine or hypochlorites have been found by the authors to iced in t h e o the flue-@\ ie amount 01 he scrubber$ s burnt in t h r process in thc m " i a will react with chlorine and hypochlorites more rapidly than cyanide, forming chloramines. Monochloramines formed by reaction of chlorine with ammonia ion will oxidize ?anide and thiocyanate ions but at a slower rate than chlorine. at elevated :tical in now high energ! air pollution There is no truth to the often-quoted statement that cyanate water may revert to cyanide. This information, which filtered !!!rough =any reg"1aioi-y agencies liite a n epidemic ij !Cars ago, was based on erroneous experimentation and procedures. w e greater affinity for ammonia than for cyanide; therefore, Formation of Complex Metallo- Cyanides As indicated previously, certain complex metal cyanide ions are either not affected by chlorination or react slowly. Iron cyanogen complexes, although prone to photodecomposition, are not readily decomposed by chlorine or hypochlorite reagents at ambient temperature. It is believed that complexation of cyanide treatment with iron salts at a n alkaline pH will not be desirable in the future because all of the cyanide removed would be converted to insoluble iron ferrocyanide. In many instances, this product would have to be stored in a secure landfill, unless it somehow would become immediately reusable. Electrolytic Oxidation Electrolytic oxidation has been used to oxidize relatively high concentrations (>IO0 mg/ L) of cyanide using a process that is familiar to electroplaters and less expensive than chlorination in the high-concentration range. Temperatures in the range of 60 to 82" C (140 t o 180" F) have been used, and carbon, copper, stainless, and even steel electrodes have been employed. The reaction produces cyanate, carbonate, and may result in the recovery of valuable metals. The treated effluent containing normally less than 100 m g / L of CN can be further treated by chlorination. In the recent past, an attempt has been made to apply electrolysis to dilute solutions using semiconductive beds of carbon particles and/ or closely spaced electrodes. These developments increase the efficiency of electrolysis; however, it is doubtful that cyanide concentrations in all cases could be reduced t o the limits set by all regulatory agencies for effluent discharge t o streams. Reaction with Aldehydes and Peroxygen Compounds The reaction of formaldehyde with free cyanide to form glycolonitrile (HOCHXN), as reported in the early literature,' has been employed t o accelerate the oxidation of cyanide by peroxygen compounds such as hydrogen peroxide in the Kastone process." This reaction is enhanced by an increase in temperature. The products of reaction in the treatment of a commercial zinc plating solution have been reported as follows: 20 percent of the cyanide to free ammonia, 33 percent to cyanate, and 34 percent to glycolic acid amide (HOCH2CONH2). The reaction does not achieve complete oxidation and is somewhat comparable to the first-stage oxidation with chlorine. There are also byproducts that have a BOD demand and contain TOC, unlike the byproducts of complete oxidation with chlorine. Oxidation by Ozone Oxidation with ozonei4 merits additional consideration particularly now that stringent limits are being imposed on allowable chlorine residuals in discharges to surface waters, These requirements would not be applicable to discharges into sanitary sewers connected t o sewage treatment plants. Although there has been a great deal of research in the past 30 years, only a few ozonation plants have been installed for the removal of cyanide. Additional studies will have to be made to establish whether the consumption of ozone can be properly controlled. In addition, it should be determined whether the oxidation of cyanide proceeds io compietion and to wnat extent beyond the cyanate state. According to the early l i t e r a t ~ r e ,the ' ~ amount of ozone required to oxidize CN- to CNO- is I .88 Ib per Ib of CN. '\ The rate of oxidation of cyanate is roughly one-fifthI6 that of cyanide. The wide variation of ozone demand (3.05 to 5.94 Ib O3/lb CNO-) would indicate that the oxidation of cyanate is not the only ozone reaction occurring. The more recent literature" indicates that the time required for the oxidation of cyanide t o cyanate is decreased from 12t o 4 min by increasing the concentration of ozone in the gas feed from 1 to 2 percent. This effect of concentration of ozone is confirmed by other i n ~ e s t i g a t o r s . ' ~ ' ' Furthermore, ~'~~ there appears to be agreement that the oxidation of cyanate is considerably slower (60 min) than that of cyanide t o cyanate and that a pH of 6 to 6.5 is beneficial. There is also agreement in recently published literature that the utilization of ozone is enhanced by proper injection and dispersion procedures. From the standpoint of rapidity of treatment, chlorine would be preferred to ozone. Operating cost comparisons including amortization of capital investment favor chlorine over ozone in plating wastes. From a cost-saving standpoint, ozone may be favored over chlorine for treatment of cyanides in the presence of ammonia, which does not consume additional n?one but would consume additional chlorine. Removal of Cyanide by Ion Exchange Removal of cyanide by ion exchange is certainly a possibility. But there may be a problem with the removal of complex metallo-cyanides present during regeneration of the anionexchange resin or preci itation of the metal cyanide salt on the cation exchanger.' This does not present a great problem when ion exchangers are used in conjunction with rinses from silver o r gold plating operations. In those cases the resin can be thermally destroyed and the precious metals are profitably recovered. A system developed in the last few years that removes cyanide as ferrocyanide2*uses a strongly basic macroreticular anionexchange resin with an acrylic matrix and a solution in which the cyanide ion has been coverted to ferrocyanide by the addition of a ferrous salt. The resin has selectivity for ferrocyanides and a capacity of 0.106 to 0.202 meq of CN per mL of resin (1.2 to 2.3 Ib/ft3). Little loss in capacity has resulted from 91 cycles in laboratory studies using plant wastewater when regenerating with 15 percent sodium chloride. This method, aithough promising, does not appear to have the desired practicality because of the unpredictability of the reaction between the ferrous ion and cyanide resulting in either a n incomplete reaction o r in the formation of insoluble iron ferrocyanide, plus the possibility of a cyanide leakage in excess of the regulatory agencies' limitations. In addition, most leakage would be present as ferrocyanide ion, which would not be removed by chlorination within a practical length of time. Reverse Osmosis Reverse osmosis offers a means for recovering or removing simple and complex cyanide ions. There are both hollow-fiber and spiral-wound membranes that operate in a broader p H range than in the past.23 As in the case of ion exchange, reverse osmosis merely concentrates the dissolved constituents. Thus it will also concentrate the impurities which may render some of the recovered concentrates unsuitable. In some cases. the concentrates would have t o be treated for destruction of cyanide prior to the electrolytic recovery of metals such as copper, zinc and cadmium. It should be remembered that many applications of reverse osmosis are defeated by chemical characteristics of the solutions and by inadequate pretreatment. These problems usually can be resolved by chemical treatment to remove or complex cations that would precipitate or by fiitration o i particulate matter. 56 Adsorption on Activated Carbon The use of activated carbon for the removal of cyanide ha been tried with and without catalysts by a number researcher^.'^ However, it does not offer a promising solutio from a commercial standpoint. Biooxidat ion Removal of cyanide by biooxidation has been practiced for; least 50 yr at a variety of sewage treatment plants. Whetherth was achieved by design or by accident, it is nevertheless a fea Although cyanide ion or hydrogen cyanide is considered toxl to biologically active organisms, this statement is nc necessarily true when applied to bacteria or microorganism that have been acclimated to handle certain concentratio ranges of cyanide. The effluent from a number of byproduc coke plants is treated biologically for the removal for cyanid and other compounds containing cyanogen radicals. Probably the most classical work on activated slude treatment of cyanide, cyanate, and thiocyanate was perform ' authors reported tha in 1962 by Ludzack and S ~ h a f f e r . ~The cyanide, cyanate, and thiocyanate could be effectively degrade1 after two to three weeks of acclimation. A concentration ofC' greater than 60 mg/ L affected the effectiveness of treatmeni Biological sludges containing thiocyanate acclimated mor rapidly than cyanide or cyanate sludges. T h e latter wer unstable and were affected by changes in condition and loadini that were acceptable to CN or SCN sludges. Low operatin! temperatures resulted in lower efficiency and eventual failmt Biological sludges containing cyanate and thiocyanate were lesi sensitive to the effects of low temperatures than cyanid: sludges. Slug dosages of cyanide temporarily disrupted tk biological process. However, cyanate and thiocyanate slut dosages had little effect. Our studies on a laboratory scale using coke-oven wastewale1 indicated that a two-stage biological system was very effem in reducing cyanide and thiocyanate in the presence of phenok substances. Phenol and cyanide concentrations were reduced10 the first stage to within I mg/ L in less than 2 days; thiocyanate concentrations were reduced in the second stage to less than: mg/L, as CN. This achievement in the laboratory unda controlled conditions does not mean that the same limits alWa!v ca:: be attained on a commeicia! jG&. '4 deairab:e fcam would be to make available provisions for physical-chemic2 treatment of the effluent to remove residual cyanide in Ik effluent. The treatment would utilize chlorination. Whfl phenols such as in wastewater from coke-oven plants aR present, this treatment would be preceded by adsorption O6 activated carbon. REFERENCES 1. B. F. Dodge and D. C. Reams, Plating, 36, 463 (1949) 2. J. A. Dobson, Sewage Works Journal, 19, 1007 (1947)*, 3. A. E. J. Pettet and G. C. Ware, Chem. & Ind.. p. 12'. (October 1, 1955). 4. B. F. Dodge and W. Zabban, PZating, 38, 561 (1951).!' 385 (1952). 5. H . S. Skovronek and M. K. Stinson, Plat. and Surf: flll 65, 24 (October 1977). 6. Standard Methods for the Examination of Water 8''. WurrPwatPr, !4th Ed., .American P~b!ic He~h!! Assr Washington, D C (1976). 7. Annual Book of ASTM Standards, Part 31- Water, Aa SOC.for Testing and Materials, Philadelphia, P A ( 1979 p. 619. 8. EPA 625/6-74003, "Methods for Chemical Ana1Ps " Water and Wastes," U.S. EPA, Washington, DC (J97*' 9. E. J . Serfass, R. B. Freeman. B. F. Dodge. and W. ZabbaP Plating, 39, 267 (1952). L Lancy and W. Zabban, Metalloberflache, 13,65 (March cyanide has number of ing solution 1963). G E. Eden, B. L. Hampson, and A. B. Wheatland, J. SOC. Chem. Ind., 69, 224 (1950). L Lancy and W. Zabban, “ASTM Special Tech, Publ. No. 337,” ASTM (1962); p. 32. B c. Lawes, L. B. Fournier, and 0. B. Mathre, Plating, 60, ~ 0 (1973). 2 (hem. Eng., p. 63 (March 24, 1958). c A. Walker and W. Zabban, Plating, 40, 77 (1953). -,E. Sondak and B. F. Dodge, Plating, 48, 173 (1961). K Stopka, Plat. and Surf: Fin., 67, 77 (May 1980). F Novak, paper presented at Int’l. Ozone Inst. Conference, Houston, TX (1979). 1 Bollyky, proc. Int’l. Ozone Inst. Con$, 1, 522 (1975). G 1. Mathieu, ibid., 533. c A. Walker and W. Zabban, Fluting, 40, 165 (1953). Amber-Hi-Lites No. 155, “Ion Exchange Treatment process for Selective Removal of Cyanide,” Rohm & Haas LO., Philadelphia, PA (1977). J K. McNultyandJ. W. Kubarewicz, Proc. 2ndEPAIAES con& on Adv. Pollution Control, 88 (1979). F E. Bernardin, person communication (1971). F J. Ludzack and R. B. Schaffer, JWPCF, 34,320 (1962). tcticed for at Whether thl, heless a feat idered taxlc ent is not roorganismS incentration If byproduct 1 for cyanide 11s. ated sludge ,s performed eported thar ely degraded *ationof Ch if treatment nated more latter were 8 and loading w operatlng itual failure late were less Tan cyanide isrupted the :yanate slug ZABBAN i wastewater ‘ery effectibc e of phenolic re reduced i n , thiocyanate o less than 2 atory under limits always rable feature ical-chemical anide in the tion. Where n plants are isorption on HELWICK LOUTTHE AUTHORS Walter Zabban is Chief Engineer and Technical Director of Chester Engineers, 845 Fourth Ave., Coraopolis, P A 108. Mr. Zabban holdsdegrees in chemical engineeringfrom B I University o f Louisville and Yale University. H e began his w r in environmental engineering in 1949 as a n associate on S Research Project No. 10 a t Yale University. A u t h o r o f 34 blications o n wastewater treatment, Mr. Zabban i s a n ,unct associate professor a t the University o f Pittsburgh. lobert Helwick is Chief Chemist a n d Manager o f the Concept partment of The Chester Engineers. H e received a degree in mistry f r o m the University o f Pittsburgh and i s a Certified ifersional Chemist a n d a registered Professional Engineer. has been involved in environmental engineering f o r m o r e in 12 years and has authored six papers concerning istewater treatment. AES ILLUSTRATED LECTURES Training BookleWColored Slides 24 Gold Electroplating - Part 1 Zinc and Cadmium Plating I, General Principles 2 Plating on ZincDisCastings 3 Theory and Practice of 25 Chemistry for ElectroplaPhosphating ters-Part I 26 Selection o f Electrodeposi4 Electrochemistry for Electroplaters ted Coatings 5 Electroforming with Nickel 27 Chemistry for Electropla6 Metallurgy for Electroplaters-Part II 28 Sulfuric Acid Anodizing of ters Aluminum and Its Alloys 7 Cyanide Copper Plating 29 Cleaning and Pickling for ‘8 Modern Methods of SprayElectroplating ing Paints, Resins and 30 Electropolishing Coatings 31 Electricity for Electroplaters 9 Degreasing with Trichlor32 Hull Cell Tests for Quality ethylene Plating 10 Precious Metal Electro33 Electroless Plating of Metals deposits 34 Decorative Chromium Plat11 Silver Plating 12 Factors Influencing Plate ing 35 Treatment of Cyanide and Distribution Chromate Rinses ‘14 Fundamentals of Metal 36 Physical Measurements on Cleaning Electrodeposits 15 Stop-off Materials and 37 Practical Nickel Plating Plating Rack Coatings 38 The Art and Science of 16 Bright Acid Sulfate Copper Plating 17 Chromic Acid Anodizing of AIuminum 18 C h r o m a t e Conversion Coatings 19 Hard Chromium Plating 20 Filtration and CarbonTreatment of Plating Solutions 21 Design Precepts for Quality Plating 22 Principles of Corrosion *23 Mass Finishing 45. 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