HOW AGRICULTURE LEARNS FROM NATURE Symbiosis in crop protection Biologicals are gaining increasing acceptance from farmers worldwide as a fundamental part of crop protection: biological crop protection agents offer highly targeted ways of controlling pests and diseases, and provide new resistance management strategies. Researchers at Bayer CropScience are working on new products, including biologicals, to promote sustainable agriculture in the future. Nature can be unforgiving, even taking life on occasion, such as that of a voracious gypsy moth caterpillar. Not much is now left of its chitinous exoskeleton and its body is covered in white fuzz. A fungus discovered that this caterpillar is a nutritious source of food and promptly devoured it from the inside out. Researchers at Bayer CropScience are starting to take a closer look at this kind of microorganism. “Fungi and bacteria can be very successful biological crop protection agents in the fight against pests, while at the same time having an excellent environmental profile,” explains Dr. Peter Lüth, Managing Director of Prophyta. Acquired by Bayer CropScience in 2013, his company specializes in biologicals, meaning active substances derived from natural sources such as plants, bacteria or fungi. Bayer CropScience is committed to integrated solution strategies – in other words, selecting the appropriate seed and using a combination of chemical and biological crop protection agents. And biologicals are becoming an increasingly important addition to Bayer CropScience’s product portfolio; biologicals are a promising technology for the future, and the global market segment for biological crop protection agents is expected to grow faster than those for chemical crop protection agents and agricultural seed. Lüth and his team are concentrating chiefly on fungi. A former One milliliter of agronomist and plant researcher, Lüth founded his company over BioAct™ DC contains 20 years ago, and since then has 50 billion spores. learned much about how fungi can be bred and converted into marketable products. “The product BioAct, for instance, which consists of spores of the fungus Paecillomyces lilacinus strain 251, helps control nematodes,” Lüth explains, the cumbersome name rolling easily off his tongue. The fungus infects the eggs of nematodes, destroying them before the voracious pests can hatch 50 billion 48 Bayer research 25 Complete concentration on the roots: nematologist Dr. Varghese Thomas from Bayer CropScience in Davis, California, USA checks the roots of plants for nematode damage. and eat their fill of the roots of grapevines, corn plants or banana plants. The great advantage of this biological agent is that the fungus in BioAct™ attacks only plant parasitic nematodes, especially the juvenile stages and eggs, without harming any other soildwelling organisms. “Biological crop protection products have a very targeted effect, which also reduces the risk of resistance developing,” Lüth says. Other products such as Serenade™ fungicide, Sonata™ fungicide and Requiem™ insecticide, which are already produced and marketed by Bayer CropScience, likewise help to reduce fungal and pest infestation by means of various mechanisms, thereby expanding the options for crop protection. Photos: Peter Ginter/Bayer AG (8), BPIA (1) Biological Crop Protection AGRICULTURE Natural artwork: fungi present in the product Contans™ are grown here on a plate as part of the quality control process. Bayer research 25 49 Under control: every stage in the production of biological crop protection products is checked. While Daniel Karsch and Dr. Peter Lüth (photo left, left to right) take samples of freshly grown fungal spores in the fermentation room in Wismar, Tamara Meragelman and Danielle Roberts-Scott (photo right, left to right) analyze culture media that will be used to grow bacteria in Davis, California. “Microbes have different abilities than chemical agents, because they can not only produce substances to control diseases and pests, they can also enter into a relationship with the plant, living with it in symbiosis,” explains Dr. Mike Miille, Head of Business Management Biologics at Bayer CropScience. Biological crop protection agents are therefore often more than just active substances, and using fungal spores and bacterial prod- ucts can yield additional benefits. For example, Serenade™ – a product made from the patented bacterial strain Bacillus subtilis strain 713 – helps farmers keep common fungal diseases such as the gray mold Botrytis in check. Serenade™ has the following features: its anti-fungal proteins known as lipopeptides break down pathogen cell membranes, while its anti-bacterial compounds prevent the growth of pathogenic bacterial cell Natural mixture against spider mites They make themselves at home in places where they can initially remain undetected: spider mites spin their webs on the underside of leaves and live off the plant sap. But they too have natural enemies. A plant extract from the Mexican tea plant kills them as well as other insects such as whiteflies and aphids. The compounds responsible for this effect are called terpenes, secondary plant substances that also occur in citrus fruits and tomatoes. They cause the skin of the insects to soften and impair cell function, thus killing the pests. Scientists at Bayer CropScience have succeeded in mimicking this mixture of natural plant products in the laboratory: the product Requiem™ contains a combination of terpenes that resembles the extract from the insecticidal plant. 50 Bayer research 25 Biological Crop Protection AGRICULTURE Biological crop protection with a triple effect Serenade™ is one example of biological crop protection for fruit and vegetable growing and large-scale oilseed rape farming. The product consists of a patented strain of bacteria (Bacillus subtilis strain QST713) that helps keep common fungal diseases like gray mold under control. The efficacy of the bacterial strain is thanks to the different modes of action shown below. It strengthens the roots, makes plants more tolerant to stress and increases yields. Without pest control Biological pest control with Serenade™ Plant is treated with bacterial fermentation product. Fungal cells or other pests infest the crop … The effect: lipopeptides destroy the fungal cell membranes, … … and spread to the leaves and roots. The effect: the fungal infection weakens the plant overall. walls. It also activates the plant’s immune system and positively influences plant growth and yield. The roots become stronger, the plants healthier and more stress-tolerant – and crop yields rise. Targeted crop protection programs combining chemicals and biologicals help secure the global food supply; after all, even today more than 40 percent of crops and food stores worldwide are lost to fungal diseases, insect infestation and weeds. “We must optimize agricultural production on every single hectare of land by means of sustainable practices,” emphasizes Dr. Jonathan Margolis, Head of Biologics R&D at Bayer CropScience in Davis, California. … secondly, antibacterial compounds prevent growth of pathogenic bacterial cell walls,… … and thirdly, the product activates the plant’s immune system and influences plant growth and yield. Biologicals are therefore one of four critical building blocks of integrated crop solutions at Bayer CropScience, alongside the selection of improved seeds, the use of chemical substances and complementing services. Biologicals are one of the four critical building blocks of integrated crop protection What’s more, farmers can arm their fields and plantations against harmful fungi with biological crop protection agents shortly before or even on the day of harvest, to save a crop from spoiling. Biological crop protection products have yet another advan- Bayer research 25 51 Bayer scientists searching for new products: Melanie Röpcke (photo, above) tests the growth of fungi in a small fermenter. Her colleague Kelly Simoes, meanwhile, is searching for the perfect bacterial culture that could form the basis for a new biological crop protection product (photo, above right). In the greenhouse, Cecilia Wilson, Tracy Webb and Dr. Tad Smith (photo, bottom right, left to right) investigate the effect of the microorganisms on strawberry plants. tage: they can often be applied at various timings within the growth cycle, making crop protection more flexible and keeping bananas, grapes and citrus fruits fresh longer even after the harvest. While biological solutions are mainly used in fruit and vegetable farming at present, Margolis and his colleagues in Davis, California and at Prophyta in Wismar, Germany have a number of other ideas in the pipeline: “Biological crop protection can also be effective for other crops,” Lüth points out. The foundation for success: 20 years of experience with fungal microorganisms and their preferences The product Contans™, for example, comprises spores of the fungus Coniothyrium minitans, and protects oilseed rape plants against the feared fungal disease white mold, and lettuce, tomatoes and carrots against rotting. “Over 20 years ago, we detected the ability of this fungus to protect oilseed rape plants against another fungus in the lab,” Lüth explains. Today, Contans™ is registered in over 20 countries, but it took a long time to reach this point. “In the early 1990s, we had little experience with how a fungus can be multiplied and then packaged and stored as a crop protection agent first in the lab, and then on an industrial scale,” the pioneer explains. Lüth and his employees therefore 52 Bayer research 25 developed a special technology for producing the fungal spores and shepherded it to successful market introduction. The entrepreneur even received the German Environment Award in 2002 in recognition of his achievement. Enhanced yields thanks to an optimized nutrient supply and modified fermentation conditions “Before we breed a fungus, we must know exactly what its preferences are, meaning the conditions under which it grows best,” says Daniel Karsch, Production Manager at Prophyta. It all starts with the right nutrients: for Coniothyrium minitans, Karsch collaborated with a farmer who grows the very nutrient this fungus likes best. It is produced for this purpose and sent directly to the production facility in Wismar, where it is added layer by layer into a 1,000-liter fermenter, which is finally filled evenly with fungal spores. “After about a month in controlled growth conditions, the fungus has formed innumerable new spores,” Karsch says, lifting the top cover. A black, crumbly mass is visible, from which spores are harvested. Karsch and his team are constantly working to optimize fermentation conditions to attain peak yields. Most of the microbe-based biological pest control solutions marketed by Bayer CropScience have 2 years or more shelf life even at ele- Biological Crop Protection AGRICULTURE Bill Stoneman “Biological crop protection products meet growers’ needs precisely” Bill Stoneman is Executive Director of the Biopesticide Industry Alliance (BPIA). research spoke with him about current developments in the field of biologicals. Why are biologicals getting more and more important in crop protection? Biological control agents are safe, effective and fit very well into sustainable food production systems. More and more new biological products are reaching the marketplace with greater investment in proof of efficacy, broader testing across geographies and with advanced technology and fine tuning to meet the growers’ pest control needs. With several older chemistries leaving the marketplace, biologicals are meeting growers’ needs. Who will profit most? Specialty agriculture and horticultural crops are still our main focus. Often these growers have the technology and know-how to use biological control effectively on smaller acreages. This is changing, however, and more and more products are being developed for commodity production. Post-harvest uses are also a growing market for our industry. Where do you see the biggest progress – in fungicides, insecticides, herbicides or nematicides? And why? I worked mainly in the fungicides area, so that is where I tend to consider the best opportunity for growth. Others would disagree and focus on insect control. vated temperatures. This aspect needs to be managed carefully for fungal microorganisms, however. But Lüth and Karsch are steadily working on new formulations with longer shelf-lives, and through intense research, Bayer scientists are gradually getting wise to fungi and other microorganisms, understanding more fully how biological crop protection products can optimally benefit plants in the field – because the unforgiving side of nature can sometimes be a big help. www.research.bayer.com/biologicals Further information on this topic Bayer research 25 53
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