CASE STUDY / WEST VIRGINIA HIGHWAYS WV DOH Upgrades Interstate Lighting to Holophane High Mast LED to Cut Operating Costs, Improve Safety Advanced luminaires yield 5- to 7- year payback based on maintenance and energy savings. DETAILS Project: West Virginia Highways I-77, I-64 and I-79 Project Size: 567 high mast luminaires Lighting Specifier: WVDOT Lighting Manufacturers: Holophane® Products: HMAO™ LED The Challenge The West Virginia Division of Highways maintains the sixth largest highway system in the nation. Drivers travel 35,893 miles of state-owned highways, 835 miles of federally-owned roads and 486 miles of state-owned interstate highway, traversing rugged mountainous terrain and picturesque river valleys. Maintaining the lighting system that illuminates the state’s highways had become time consuming and expensive. A crew of four workers was generally on the road every two days to change lamps and make other repairs to the high mast fixtures that light West Virginia’s interstate interchanges. © 2015 Acuity Brands Lighting, Inc. All rights reserved. | www.acuitybrands.com/infrastructure The West Virginia Department of Transportation (WVDOT) had a project that recently upgraded 567 high mast luminaires installed along heavily travelled I-77, I-64 and I-79 to HMAO™ LED high mast luminaires from Holophane to reduce maintenance and overall operating costs. The original fixtures, located in four central West Virginia counties near Charleston, were Holophane HMST® luminaires with 400-watt high pressure sodium lamps installed 10-20 years earlier. Page 1 CASE STUDY / WEST VIRGINIA HIGHWAYS The Solution: Illuminating WVDOT The WVDOT added the HMAO LED units to the approved product list (APL) after conducting a year-long pilot with several systems installed at interchanges near Milton and Charleston. According to Brandi Krofcheck, ITS/Asset Management Engineer, Traffic Engineering Division, WVDOT, the LED system will reduce maintenance by more than 50 percent. The HMAO luminaires use a modular chip design to provide up to 100,000 hours of operating life with virtually no maintenance while significantly reducing energy consumption. HMAO LED luminaires replaced previous high mast units one for one and were mounted on existing 100- to 140-foot round tapered steel poles with lowering devices. Poles are generally 100 feet from the roadway but some are up to 140 feet when obstacles are present. An average eight luminaires are mounted per pole although some poles have as few as four luminaires and others as many as 10 depending on the location and terrain. Poles are spaced 600 to 700 feet apart. “Maintenance was a primary factor in the retrofit but we also wanted to reduce overall operating costs and improve driver safety,” Krofcheck said. “West Virginia drivers travel through various types of terrain in quickly changing weather – including dense fog. We want drivers to have sufficient illumination to safely enter and exit the interstates, which will help prevent accidents resulting from vehicles going the wrong way.” © 2015 Acuity Brands Lighting, Inc. All rights reserved. | www.acuitybrands.com/infrastructure Page 2 CASE STUDY / WEST VIRGINIA HIGHWAYS LED Installation Upgrading the high mast system to LED restored illumination to the design, level of 1 footcandle, with 4:1 average to minimum uniformity. Fifty high mast units have asymmetric distribution because of their proximity to houses and the other 517 units have symmetric distribution. The HMAO LED luminaires are controlled by photocells on a control station, with one point of contact for an entire interchange. Krofcheck said the WVDOT received many calls from drivers commenting on the improved lighting. “People indicated they didn’t realize how dark the roadways were in the past until we installed the LED luminaires,” she said. “The white light creates a bright and highly visible environment so drivers can read signage and view other vehicles. The color rendering index (CRI) is greatly improved, which helps individuals identify the colors of vehicles in the event of an accident.” © 2015 Acuity Brands Lighting, Inc. All rights reserved. | www.acuitybrands.com/infrastructure Page 3 CASE STUDY / WEST VIRGINIA HIGHWAYS The Result Krofcheck estimates the LED luminaires will reduce energy consumption by more than 25 percent compared to the HPS system. The system upgrade cost approximately $2 million and has a projected payback of five to seven years. The interstate retrofit is the first of a three phase project, with the WVDOT planning to update high mast units along U.S. 50 during Phase II. WVDOT renovated 16 high mast towers along the West Virginia Turnpike to HMAO LED luminaires as part of Phase I. Roadway Lighting Solutions: When working towards sustainability initiatives, installing a complete roadway solution with LED fixtures can be extremely beneficial to maximize savings. The WVDOT utilized the following roadway luminaires to achieve its lighting goals. ¡¡ The HMAO LED is a highly engineered product providing long system life, excellent uniformity, substantially reduced maintenance costs and significant energy reduction. Available in several lumen packages and distributions the HMAO LED provides an expected service life of over 100,000 hours. Replacing the HMAO LED is the new HMAO LED II, extending lumen packages up to 62,000 lumens for applications replacing 400-1000W HID incumbents. © 2015 Acuity Brands Lighting, Inc. All rights reserved. | www.acuitybrands.com/infrastructure Page 4
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