Fuel Chemistry Models for Simulating Gasoline Kinetics in Internal Combustion Engine Applications 31st International Symposium on Combustion PrincetonUniversity Zhenwei Zhao, Marcos Chaos, Andrei Kazakov, Ponnuthurai Gokulakrishnan, Michele Angioletti, Frederick L. Dryer August 6-11, 2006 Mechanical & Aerospace Engineering Department [email protected] http://www.princeton.edu/~combust University of Heidelberg, Germany Toluene selection and C/H ratio Introduction The overall C/H ratio of complex surrogates has typically not been scrutinized so as to align with the C/H ratio of the gasoline of interest. Motivation: develop chemical kinetic sub-models that can properly describe the important attributes of gasoline direct injection (GDI), and Gasoline C/H ratios vary considerably by source, even though the Research Octane Number (RON), Motored Octane Number (MON), and Road Octane number, of the various gasoline compositions may be nearly the same. homogeneous charge compression ignition (HCCI) combustion processes. Practical fuels, such as gasoline, are mixtures of very large numbers of different hydrocarbons ― extensive efforts have been focused on The C/H mass ratio of PRF mixtures is functionally dependent on octane number. Mass ratio values lie between 5.213 (PRF 0) and 5.296 (PRF 100). Those for gasoline samples are typically considerably larger. studying the kinetic behavior of single component or simple mixtures of components that can represent gasoline. PRF mixtures (primary reference fuels; n-heptane and iso-octane) are at the foundations of rating gasoline octane number; however, PRF The adiabatic equilibrium flame temperature of a 2330 10 fuel/air mixture is not only a 2320 9 strong function of the 2310 8 mixture equivalence ratio, 2300 7 but also of the C/H mass 2290 6 ratio of the fuel (see Fig. 1). 2280 It is important, thus, to match 2270 5 0 20 40 60 80 100 this parameter, in addition to % Toluene in Fuel (molar) others that reflect Figure 1. Calculated equilibrium reaction temperature for a PRF 87 mixture with autoignition properties by added toluene to adjust the overall PRF+1 selecting a proper additive to C/H mass ratio. PRF components. 11 physical/chemical properties can behave significantly different in homogenous charge, spark ignition engines than gasoline itself. Tad (K) More complex mixtures of individual species representing different C/H mass ratio 2340 molecular groups have been suggested as surrogate fuels for gasoline. As a result of the number of initial molecular types, the dimensional character of surrogate kinetic models becomes large and the additional mechanism parameters become quite uncertain. The kinetic validation process itself becomes significantly more complex as fewer experimental data are available for validating the mechanism performance for the additional pure components as well as the mixtures. Toluene is a simple aromatic that appears in gasoline and that can be used in test mixtures both to match C/H ratios and adjust over autoignition properties. Of possible alternatives to add to PRF components, it has also received the most detailed kinetic modeling attention. In this work, we have been driven by the above issues to consider approaches that limit the number of species to three, including the original PRF components. To this end we use PRF+toluene mixtures (hereto forth named PRF+1) as surrogate fuels for gasoline combustion research. Toluene oxidation exhibits no negative temperature coefficient (twostage ignition) kinetic behavior. The octane behavior of a PRF+1 mixture that replicates C/H ratio can be independently adjusted by changing the ratio of n-heptane and iso-octane without varying the toluene molar fraction. Experiments have been performed on PRF+1 mixtures with appropriate C/H ratios to match real gasoline in order to achieve an optimal mixture composition. Concurrently a minimized/optimized chemical kinetic model has been developed to best match the behavior of PRF+1 This work has been supported by HONDA R&D Co., Ltd., Japan Model Formulation Initial development started from a baseline iso-octane mechanism (Curran et al. [1]) ― Minimized and optimized using methods similar to those in [2] ― the model was shown to reproduce well autoignition and oxidation characteristics of pure iso-octane A suitable combination of minimized versions for iso-octane and nheptane (derived from [3]) was identified, and the resulting combined mechanism was tested and optimized to reproduce pure component (PRF=0 and PRF=100) combustion characteristics as well as those for a PRF 90 (including laminar flame speeds). No suitable toluene submodel was identified that could properly couple with the Min/Opt PRF model. Research conducted previously in our laboratory has demonstrated the inability of several public-domain toluene oxidation reaction models (i.e., [4-7]) to predict high-pressure oxidation data taken in the VPFR. We have developed an in-house sub-mechanism for toluene oxidation, on current (and, still, incomplete) level of conceptual understanding of the oxidation of aromatic single ring species. The redevelopment process included several steps: ¾ Basic mechanism structure for main species (toluene, benzyl, benzaldehyde, benzene, and their derivatives). Appropriate reaction rate coefficients were assigned based on an extensive up-to-date literature review. ¾ Thermochemistry was taken from the Burcat [8] and LLNL databases, where possible. ¾ Cyclic C5 sub-mechanism added based on implementations by Alzueta et al. [9] and Djurisic et al. [10]. Updated cyclopentadienyl radical thermochemistry from Roy et al. [11] and Kiefer et al. [12] were adopted. The resulting set was then integrated with the PRF Min/Opt model (linking it to C3, C2, and C1 intermediates and final products) producing the PRF+1 mechanism reported here (adding an additional 22 species and 102 reactions for a total of 469/1221 species/reactions). mixtures at pure toluene, n-heptane, and iso-octane content, as well as at the optimal PRF+1 composition. The present work provides The presence of toluene in PRF mixtures, however, scavenges radical species that are produced in the reaction of alkanes at low and intermediate temperatures, and therefore suppresses negative temperature coefficient behavior of a PRF+1 mixture relative to the PRF mixture without toluene. Toluene has a higher hot ignition temperature than either PRF component, and thus addition of toluene to PRF mixtures will also affect hot ignition characteristics. additional contributions to improve the database on pure components, mixtures, and gasoline autoignition and oxidation kinetic behavior for optimizing and validating models by comparisons with predictions Validation Pure Toluene Flow Reactor (12.5 atm, φ=1) 0.012 Mole Fraction 2 0.008 O2 x 0.5 CO CO2 H2 O 0.004 Figure 2 shows model-predicted toluene/O2 reactivity against VPFR data. The model clearly captures the lack of NTC chemistry shown experimentally although it predicts a slightly higher reactivity as temperature increases. Figure 3 compares predictions of species time histories for the conditions shown in Fig. 2 at 920 K. Major species profiles are well reproduced. The agreement for intermediates (benzene, formaldehyde, not shown) is somewhat less satisfactory and further work needs to be done to determine alternative channels for these species. It should be pointed out, however, that the present agreement is a dramatic improvement over that found using the models of Refs. 4-6. Agreement with the latest low– and high–pressure toluene/air ignition data [13, 14] is excellent (Fig. 4). Flame speeds of toluene/air mixtures are faithfully reproduced by the model at all equivalence ratios (Fig. 5). Binary Mixtures 0 650 750 850 950 T (K) 6 7 90/10 n-C7H16/C6H5CH3, 12.5 atm, φ=1, 670 ppm 90/10 i-C8H18/C6H5CH3, 12.5 atm, φ=1, 620 ppm 0.004 0.004 Mole Fraction Mole Fraction 3 T = 920 K O2 x 0.5 C6H5CH3 x 3 CO CO2 H2O 0.008 Mole Fraction 0.004 0.012 O2 x 0.5 CO CO2 H2O 0.002 0 0 550 600 650 700 750 800 850 T (K) 0 0.8 1.2 Time (s) 1.6 2 4 Ignition Delay (μs) 0.006 0.005 Mole Fraction 100 Data [13] norm. to φ=1, 9% O2, 1 atm Data [14] norm. to φ=1, 50 atm Model O2 x 0.5 CO CO2 H2O CH2O x 20 0.003 0.002 0.6 0.7 0.8 0.9 1 550 600 650 700 750 800 850 900 T (K) 1000/T (1/K) Laminar Flame Speed τign (μs) Flame Speed (cm/s) 1000 Davis et al. [15] 20 Data [16] norm. to 20 atm PRF+1 Model (20 atm) Data [16] norm. to 55 atm PRF+1 Model (55 atm) Model 15 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 Equivalence Ratio, φ 0 8 SURROGATE B φ = 1 in Air 30 25 0.002 0 100 0.85 0.5 1 1.5 Time (s) 9 2 Laminar Flame Speed Shock Tube Ignition Delay 5 35 0.004 0.001 0 0.5 C6H5CH3 x 25 n-C7H16 x 25 i-C8H18 x 10 O2 x 0.5 H2O CO CO2 x 3 T = 820 K 0.004 10 Summary A toluene oxidation submechanism has been produced that can properly reproduce available experimental data. The toluene model has been combined with a PRF model to generate a minimized and optimized model (PRF+1) to simulate gasoline combustion kinetics. The PRF+1 model performs well against experimental data from shock tubes, laminar flames, and new flow reactor data collected as part of the present effort. Comparison in all of the various experimental configurations are significant improvements over other models presently in the literature, especially for mixtures involving toluene. Flow Reactor (12.5 atm, φ=1) Shock Tube Ignition Delay 1000 Mole Fraction 0.4 550 600 650 700 750 800 850 900 T (K) Ternary Mixtures To = 400 K (19.68% EGR N2) To = 400 K To = 550 K 100 6. 7. 8. 9. 10. 80 60 40 20 0 0.9 0.95 1 1.05 1000/T (1/K) 1.1 1.15 1. 2. 3. 4. 5. 120 Flame Speed (cm/s) 0 O2 x 0.5 CO CO2 H2O x 0.5 0.002 Figures 6 and 7 show PRF+1 model prediction against n-heptane/toluene and isooctane/toluene reactivity data collected in the VPFR. As with the ternary mixtures shown below, very good agreement is observed for major species and the NTC region is properly reproduced (Fig. 6). In addition, although not shown, characteristic reaction time scales and dependences on equivalence ratio are properly captured by the model. Figures 8-11 show comparison of model predictions against data from different experimental systems for ternary mixtures (i.e. PRF+toluene). Figures 8, 9, and 11 show data collected in our laboratory for a mixture emulating a gasoline with ON=84. 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