Fracture Mechanics of Concrete and Concrete Structures High Performance, Fiber Reinforced Concrete, Special Loadings and Structural Applications- B. H. Oh, et al. (eds) ⓒ 2010 Korea Concrete Institute, ISBN 978-89-5708-182-2 Cracking analysis of brick masonry arch bridge J. M. Chandra Kishen & Ananth Ramaswamy Dept. of Civil Engineering, Indian Institute of Science, Bangalore 560012, India ABSTRACT: In this work, details of field measurements undertaken at a brick masonry arch bridge under design train traffic and analytical work based on non-linear fracture mechanics are presented. A parametric study is done to study the effects of tensile strength on the progress of cracking in the arch. Further, a stability analysis to assess collapse of the arch due to lateral movement at the springing, in particular near the partially filled land arches is done. The margin of safety with respect to cracking and stability failure is computed. Conclusions are drawn on the overall safety of the bridge. 1 INTRODUCTION Most of the railway bridges in the Indian Railway system that have been built several decades ago have deteriorated both in terms of strength and stiffness due to a variety of reasons. These bridges have been designed for live loads and service conditions that have changed drastically with time. Increased axle loads and traffic density have necessitated bridge owners to get the bridge condition assessed in order to determine their residual structural strength and identify strengthening measures to be taken for safe performance. Condition assessment provides information regarding the intensity and extent of observed defects, the cause for these defects and possible deterioration processes that have strong impact on the safety and service life of structures. Furthermore, this information forms the basis for estimating the residual structural capacity and possible remedial work that needs to be undertaken. The present study focuses on a brick masonry arch bridge in the South Western Railway zone of the Indian Railways. The bridge has been constructed with brick masonry with possibly a compacted granular soil infill and dates back to the 1870’s when it was part of a meter gauge line. Over the years, the passenger and freight traffic have increased on this section and the section has been transformed through a gauge conversion to broad gauge traffic. The permitted axle load untill a few years ago was classified as 18t axle load and has subsequently undergone an upward revision to 22t axle based on an in-house assessment undertaken by the Indian Railways. At present, there has been a growth in freight traffic in this section, in particular for iron ore and coal movement, and the Indian Railways is considering the possibility of further en- hancing the permitted axle load to 25t immediately with possible further upward revisions at a later date. The condition assessment of the bridges in this section has been initiated with a view to understand the present state of the bridge and the ramifications of increasing the payload on the bridge with or without any intervention for structural enhancement. In this paper, details of field measurements undertaken at the bridge under design train traffic and fracture mechanics based finite element analysis are presented. Conclusions are drawn with some remarks on the state of the bridge within the framework of the information available and inferred. 2 DETAILS OF BRIDGE The bridge considered in this study is a brick masonry arch bridge built in the 1870’s on a meter gauge section. The bridge consists of two major arches across a water fall with spans of 17.7m and 17.3m (Fig. 1) at springing level and a few smaller arches of approximately 7.7m that are land arches and partially closed. The carriage width of the bridge is 8.8m and is slightly curved in plan and has a steep rising gradient of 1 in 30. The railway line alignment is eccentric with respect to the bridge centerline. The arch has a central rise of about 4.5 meters. The rings of the arch are about 0.93m in thickness across the arch barrel, with a brick masonry facing on either side rising up to the top of the bridge with a parapet of a meter height on either side. The abutments and piers appear to consist of brick masonry that has been encased in reinforced concrete during an earlier intervention. The piers and abutments rest on bed rock. The pier width is about 3.82m at the base and varies over the height. Figure 1 shows the schematic sketch of the bridge. J = − D ( h , T ) ∇h The proportionality coefficient D(h,T) moisture permeability and it is a nonlinea of the relative humidity h and temperature & Najjar 1972). The moisture mass balanc that the variation in time of the water mas volume of concrete (water content w) be eq divergence of the moisture flux J Figure 1. Schematic sketch of brick masonry arch bridge. (Left end: Kulem (K) end; Right end: Castle Rock (CR) end). − ∂ = ∇•J ∂ in BFR wagon. Figure 2. Spacing of axles w t 3 INSTRUMENTATION A 64 channel data acquisition system (M/s Dewetron, Austria) was used for acquiring the data continuously from all the sensors. The sensors used with this acquisition system consisted of linear variable differential transformer (LVDT) to measure displacements, namely, vertical crown displacements and horizontal springing displacements; electrical resistance strain gauges to measure surface strains in a particular direction, either along the circumferential direction of the arch or the arch barrel at the crown, quarter and three quarter point and springing levels and on the rails; vibrating wire strain gauges mounted on the arch and parapet; uniaxial and tri-axial accelerometers to measure the acceleration levels in terms of ‘g’ levels at the track level (sleepers) and corresponding locations on the arch surface. A temperature sensor was fixed on the bridge to measure the variations in the temperature. A tilt sensor was placed on the vertical surface of the pier. The LVDTs were located on the arch surface and strain gauges were located on the arch intrados, parapet and rail. 4 LOADING SCHEMES A series of four major loading tests: static load tests; quasi-static moving load tests; speed tests and longitudinal load tests were carried out over a four-day period. In this study, only the first two tests are used and hence are described in detail. Static Load Test: Two BRN wagons whose axles spacings are shown in Figure 2 and loaded with 200 (approx. 20.75 T axle load), 184, 168 and 152 prestressed concrete sleepers were placed on the bridge structure at a fixed position. The two wagons could apply a static load on both the spans of the bridge. Displacements and strains were measured at various locations on the bridge for each load level of this test. The water content w can be expressed a of the evaporable water we (capillary wa vapor, and adsorbed water) and the non-e (chemically bound) water wn (Mil Pantazopoulo & Mills 1995). It is reas assume that the evaporable water is a fu relative humidity, h, degree of hydration degree of silica fume reaction, αs, i.e. we=w = age-dependent sorption/desorption (Norling Mjonell 1997). Under this assum by substituting Equation 1 into Equati obtains Figure 3. Spacing of axles in BOXNEL wagon. ∂w ∂w ∂h e + ∇ • ( D ∇h ) = − e h ∂α ∂h ∂t ∂w α&c + e α&s + w ∂α c s Quasi-static Moving Load Test : A train formation consisting of two locomotive engines (WDG4), two slopetwo of the sorption/ where ∂we/∂h isintheeach, BFR wagons with 152 sleepers goods isotherm (also called moisture capac wagon filled with 25 t axle load with four axles each governing equation (Equation 3) must be (BOXNEL whose axle spacing are shown in Figure by appropriate boundary and initial conditi 3), followed by two locomotive engines (WDG3A), The relation between the amount of e was positioned on the bridge at different prewater and relative humidity is called ‘‘ determined locations and measurements were taken. isotherm” if measured with increasing At the start of the test, the first wheel of WDG4 humidity and ‘‘desorption isotherm” in th wagon was placed on the left springing position of case. Neglecting their difference (Xi et al. span 1. The test progressed with subsequent wheels the following, ‘‘sorption isotherm” will be of the formation occupying this first reference point reference to both sorption and desorption c is succession. Since the formation had forty wheels, By the way, if the hysteresis of the the same number of measurements was taken. This isotherm would be taken into account, two test was performed to obtain the variations in deflecrelation, evaporable water vs relative humi tions and strains for different positions of the load. be used according to the sign of the varia Such variations are typically determined in computarelativity humidity. The shape of the tional models using the well known method of influisotherm for HPC is influenced by many p ence lines. especially those that influence extent and chemical reactions and, in turn, determ structure and pore size distribution (water5 RESULTS OF FIELD TESTS ratio, cement chemical composition, SF curing time and method, temperature, mix In this section, the results of the various field tests etc.). In the literature various formulatio conducted on the arch bridge as indicated in Section found to describe the sorption isotherm 4 have been presented. concrete (Xi et al. 1994). However, in th paper the semi-empirical expression pro Norling Mjornell (1997) is adopted b Proceedings of FraMCoS-7, May 23-28, 2010 J = −Results D (h, T )∇ofh static tests 5.1 (1) Table 1. Vertical deflections at the crown. Load 1 Span 2 is called The proportionalitySpan coefficient D(h,T) mm moisture permeability mm and it is a nonlinear function 168 sleepers 0.49 0.30 T (Bažant of 184 the sleepers relative humidity0.55 h and temperature & Najjar 1972). The moisture mass 0.60 balance requires 200 sleepers 0.57 0.60 that the variation in time of the water mass per unit volume of response concrete in (water w) bedeflection equal to the The static termscontent of vertical at divergence of the moisture flux J the crown central position is shown in Table 1. The observed differences in the displacements of the two spans (2) − ∂w =are ∇ • Jindicative of the mild asymmetric nature that∂t exists in the arch geometry. The water content w can be expressed as the sum of the evaporable water we (capillary water, water vapor, and adsorbed water) and the non-evaporable (chemically bound) water wn (Mills 1966, Pantazopoulo & Mills 1995). It is reasonable to assume that the evaporable water is a function of relative humidity, h, degree of hydration, αc, and degree of silica fume reaction, αs, i.e. we=we(h,αc,αs) = age-dependent sorption/desorption isotherm (Norling Mjonell 1997). Under this assumption and by substituting Equation 1 into Equation 2 one obtains ∂w the rail ∂w 4.∂hTangential strains along Figure e α ∂wcenterline. eα w + ∇ • ( D ∇h ) = − e c s n h ∂α ∂α ∂h ∂t c &+ s &+ & (3) where ∂we/∂h is the slope of the sorption/desorption isotherm (also called moisture capacity). The governing equation (Equation 3) must be completed by appropriate boundary and initial conditions. The relation between the amount of evaporable water and relative humidity is called ‘‘adsorption isotherm” if measured with increasing relativity humidity and ‘‘desorption isotherm” in the opposite case. Neglecting their difference (Xi et al. 1994), in the following, ‘‘sorption isotherm” will be used with reference to both sorption and desorption conditions. By the way, ifstrain thealong hysteresis ofSpan the1. moisture Figure 5.Tangential the barrel of isotherm would be taken into account, two different relation, evaporable water vs relative humidity, must be used according to the sign of the variation of the relativity humidity. The shape of the sorption isotherm for HPC is influenced by many parameters, especially those that influence extent and rate of the chemical reactions and, in turn, determine pore structure and pore size distribution (water-to-cement ratio, cement chemical composition, SF content, curing time and method, temperature, mix additives, etc.). In the literature various formulations can be found to describe the sorption isotherm of normal concrete (Xi et al. 1994). However, in the present Figure Transverse strains at crown of Span proposed 1 for different paper 6.the semi-empirical expression by magnitude of loads. Norling Mjornell (1997) is adopted because it Proceedings of FraMCoS-7, May 23-28, 2010 explicitly accountsstrains for the evolution hydration The tangential in span 1 alongofthe centerreaction SFarecontent. This sorption line of theand track shown in Figure 4. Theisotherm strains readsminimum and almost zero near the crown and are maximum near the right springing position. Figure 5 shows the tangential strains along the width ⎡ ⎤ of the arch at the crown position. ⎢ It may be1 mentioned ⎥ we (hone , α , α ) = G (α , α ) 1 − + here ⎥ c micro s c corresponds s ⎢ 10(g α to that strain approximately 1 ∞ 2 ⎢ c − α cin)h ⎥⎦the ma0.0018 MPa (0.018 kg/mm e) of1 stress ⎣ (4) sonry. It is seen that the strains are largest near the ⎡ 10(g α ∞ − α )h ⎤ eccentric position (far end of1 the barrel of c c ⎢ K1 (αthe − 1⎥ arch) when compared to c , αcentre s )⎢e line of rail location. ⎥ ⎣ ⎦ where the first term (gel isotherm) represents the physically bound (adsorbed) water and the second term (capillary isotherm) represents the capillary water. This expression is valid only for low content of SF. The coefficient G1 represents the amount of water per unit volume held in the gel pores at 100% relative humidity, and it can be expressed (Norling Mjornell 1997) as c α c+ ks α s G (α c α s ) = k vg c vg s (5) , 1 where kcvg and ksvg are material parameters. From the maximum amount of water per unit volume that can fill all pores (both capillary pores and gel pores), one can calculate K1 as one obtains w 0 K (α c α s ) = , 1 ⎡ ⎢ − ⎢1 − 1 ⎢ ⎣ α s + 0.22α s G − 0.188 c s ⎛ 10⎜ ⎝ e ⎛ 10⎜ e g αc − αc h − ∞ 1 ⎞ ⎟ ⎠ ⎝ g α c∞ − α c ⎞⎟h ⎤⎥ 1 ⎠ ⎥ ⎥ ⎦ (6) 1 The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). Figure 7. Maximum strains measured in Span 1 and Span 2 2.2 Temperature evolution during the quasi-static test. Note that, at early age, since the chemical reactions associated with cement hydration and SF reaction 6 shows transversefield strains the areFigure exothermic, the the temperature is notalong uniform crown for differentsystems magnitude It is seen for non-adiabatic evenofif loading. the environmental temperature is constant. Heatareconduction be that all the transverse strains tensile in can nature. The maximum value ofattransverse tensile strainnot is described in concrete, least for temperature about 17 microstrains which corresponds a tensile exceeding 100°C (Bažant & 2 Kaplan to1996), by stress of about 0.00306 Fourier’s law, which readskg/mm . This value is less than the codal permissible value [Code A, Rule A] = − λ∇Tkg/mm2 in tension. ofq 0.011 (7) where q is the heat flux, T is the absolute temperature, and λ is the heat conductivity; in this 5.2 Results of quasi-static moving load test The influence line like study indicates that the maximum vertical displacement on the crown is about 0.88 mm and the maximum horizontal springing deflection is 0.1mm at abutment and 0.17 mm in the central pier in span 1. In span 2 the maximum vertical deflection at the crown is 0.75 mm, while the springing deflection in the abutment was 0.01mm and -1.4mm / +1.2mm in the central pier due to a 25 t axle load. The negative value implies horizontal movement of the central pier to the left (Kulem side, Fig. 1) and the positive value represents horizontal movement towards Castle Rock side (Fig. 1). It may be mentioned here that the LVDT was mounted on the repaired (encased) concrete at the springing level. The large values of horizontal deflection suggests that delamination (separation) of the repaired concrete from the parent masonry pier could have occurred. Figure 7 shows the maximum compressive and tensile strains measured at different locations on the bridge. The maximum value of strain is reckoned across the measured responses taken for all forty placements of the formation on the bridge. 6 FINITE ELEMENT ANALYSIS In this section, details of finite element modeling of the arch bridge under various loading conditions have been presented. The analysis is done using the finite element program ATENA (Cervenka & Pukl, 2007). The Atena software has been used to study the bridge under monotonically increasing loads positioned as in rail load configurations with a view to understand cracking in masonry and its propagation. Furthermore, parametric studies have been undertaken by considering the tensile strength of brick masonry and filler and the boundary conditions as parameters. The masonry arch bridge with a soil infill has been idealized as composed of two isotropic homogeneous materials, namely, masonry and filler. A two dimensional plane stress model of the bridge has been used in this study. The finite element package ATENA encompasses many material model formulations for quasi-brittle concrete like materials, such as a bi-axial failure surface with different tension and compression thresholds, post crack strain softening based on exponential and multi-linear softening, specific fracture energy of the material, compression softening in cracked concrete and other fracture based parameters, such as crack interface shear transfer. A two-dimensional plane stress finite element model for the masonry arch bridge is shown in Figure 8. The brick masonry has been assumed to have = − D (and h, T )∇ahPoisson’s ratio of 0.2. a modulus of 1800J MPa The soil infill has been idealized to have modulus of 800 MPa with a Poisson’s ratio of 0.18. A relatively D(h,T) The proportionality coefficient small tensile strength of 0.3 MPa has been moisture permeability and assumed it is a nonlinea for the masonry with similar value of 0.3 MPa for of thea relative humidity h and temperature the infill. These values are obtained through an itera& Najjar 1972). The moisture mass balanc tive process of that model the calibration variation inusing time ofthethefield water mas measurements ofvolume the static load – deflection andw) be eq of concrete (water content quasi-static moving load studies. boundary divergence of theThe moisture fluxconJ dition on the vertical face of the abutment (left end of span 2) is restrained in the longitudinal traffic di− ∂w =of∇ the • J abutments and central rection and the base ∂t pier have been constrained in the vertical direction. The boundary at theThe right sidecontent abutment of be span 1 water w can expressed a has been elastically constrained for longitudinal of the evaporable water we (capillary wa movement using vapor, linear and springs (the water) value of adsorbed andthis the non-e spring constant is(chemically reported later).bound) water w (Mil n Pantazopoulo & Mills 1995). It is reas The following assume studies have undertaken:water is a fu that been the evaporable relative humidity, h, degree of hydration 1. Simulation of static load – deflection degree of silica fume reaction, αtest s, i.e. we=w (BFR wagons carrying PSC posi= age-dependent sleepers sorption/desorption tioned as(Norling in the field studies). Mjonell 1997). Under this assum 2. Simulation of quasi-static moving load test Equati by substituting Equation 1 into (25 t axle load BOXNEL wagons arranged obtains 3. at critical position as in the field studies) Parametric studies varying tensile strength ∂w ∂w ∂w ∂h e α& e α& + w e +and of brick −masonry bound∇ • ( filler = the Dh ∇h)and c + s ∂ α ∂ α ∂ ∂ h t ary condition of the abutment of span c 1 ons the Castle Rock end. It may be recalled that a few smaller land arches of of approxiispresent the slope the sorption/ where ∂we/∂h mately 7.7m span are on the Castle capac isotherm (also called moisture Rock end of Span 1 that(Equation are partially governing equation 3) must be closed. by Hence, this boundary is and simulated appropriate boundary initial conditi by providing springs and also by restrainThe relation between the amount of e ing it completely. water and relative humidity is called ‘‘ isotherm” if measured with increasing and test ‘‘desorption isotherm” in th 6.1 Simulation humidity of static load case. Neglecting their difference (Xi et al. In this study, the the twofollowing, BFR wagons with PSC sleep-will be ‘‘sorption isotherm” ers (as detailed above) are placed on the bridge with reference to both sorption and desorption c loads coinciding with the axle position as in the field By the way, if the hysteresis of the test. isotherm would be taken into account, two The vertical deflection obtained atwater the crown of humi relation, evaporable vs relative span 1 is 0.55 mm as against a measured value of varia be with used according to theThe sign of the 0.57 mm for BFR 200 sleepers. correrelativity humidity. The vertical shape of the sponding value of computed and measured isotherm for HPC is0.54 influenced by many p deflection at the crown of span 2 isthat mm andextent 0.6 and especially those influence mm. This indicates that the materialand, properties of determ chemical reactions inforturn, modulus of elasticity and Poisson’s ratio used the structure and analysis pore sizeare distribution (watermasonry and the ratio, infill in the in agreecement chemical composition, SF ment with the curing deformations observed at field, mix time and method, temperature, thereby calibrating the material model. various formulatio etc.). In the literature found to describe the sorption isotherm (Xi etmoving al. 1994). in th 6.2 Simulation concrete of quasi-static load However, test paper the semi-empirical expression pro In this study, the Norling entire rake used for(1997) this testisas adopted deMjornell b scribed above is used for applying the load on the Proceedings of FraMCoS-7, May 23-28, 2010 J = − D (in h, Ta )sequential ∇h bridge way. One particular position (1) of the rake on the bridge which causes maximum effects been simulated.coefficient Figures 8 D(h,T) and 9, show the Thehasproportionality is called finite element model and load positions, respecmoisture permeability and it is a nonlinear function tively. of the relative humidity h and temperature T (Bažant & Najjar 1972). The moisture mass balance requires that the variation in time of the water mass per unit volume of concrete (water content w) be equal to the divergence of the moisture flux J − ∂ = ∇•J ∂ (2) w t The water content w can be expressed as the sum of the evaporable water we (capillary water, water vapor,8.and water) the non-evaporable Figure Finiteadsorbed element model withand boundary conditions. (chemically bound) water wn (Mills 1966, Pantazopoulo & Mills 1995). It is reasonable to assume that the evaporable water is a function of relative humidity, h, degree of hydration, αc, and degree of silica fume reaction, αs, i.e. we=we(h,αc,αs) = age-dependent sorption/desorption isotherm (Norling Mjonell 1997). Under this assumption and by substituting Equation 1 into Equation 2 one Figure obtains9. Loads on the finite element model. ∂w ∂w ∂h e α of∂wthis e α simulation(3) e +2∇shows Table at ) = results • ( D ∇hthe c s n h ∂ α ∂ α ∂ ∂ h t various points together with the field results for the − c &+ s & + w& loading configuration as in Figure 9. This loading configuration onesorption/desorption of an episode of is the slope ofto the where ∂we/∂h corresponds the quasi-static load test that results in the highest isotherm (also called moisture capacity). The crown vertical displacement. governing equation (Equation 3) must be completed by appropriate boundary and initial conditions. Table 2. Results of finite element The relation between theanalysis. amount of evaporable Description Span 1 2 water and relative humidity is calledSpan ‘‘adsorption isotherm” if measured with increasing relativity Crown displacements humidity and ‘‘desorption0.64 isotherm” in0.3the opposite Computed (mm) 0.68 Measured (mm) case. Neglecting their difference (Xi et0.2al. 1994), in strains ‘‘sorption isotherm” will be used with theCrown following, 1.26conditions. Computed reference to(microstrain) both sorption 10.7 and desorption 8.35 Measured (microstrain) By the way, if the hysteresis of Not the measmoisture ured isotherm would be taken into account, two different relation, evaporable water vs relative humidity, must 6.3 Parametric be used accordingstudy to the sign of the variation of the relativity humidity. Thetheshape of configuration the sorption In the parametric study, loading isotherm forquasi-static HPC is influenced manyinparameters, used in the test and by shown Figure 4.3 especially those that influence extent the is considered. The tensile strength of and the rate brickofmachemical reactions and, in turn, determine pore sonry and the filler and the boundary condition at the structure and pore1size abutment of span has distribution been varied (water-to-cement to study their inratio, cement chemical composition, SFmode. content, fluence on the crack widths and the failure curing time and method, temperature, mix additives, etc.). In the Analysis literature various formulations can be No Cracking found to describe the sorption isotherm of normal concrete et al. analyses 1994). However, present The finite(Xi element are doneinbythe assuming paper the semi-empirical expression proposed by higher values of tensile strength of the brick maNorling Mjornell (1997) is adopted because sonry and the filler material in such a way that noit Proceedings of FraMCoS-7, May 23-28, 2010 explicitly the the evolution of due hydration cracks are accounts developedfor when axle load to the reaction and SF to content. Thist. sorption BOXNEL reaches about 105 The load isotherm configureads used is the same as shown in Figure 9. In the ration analysis the axle loads on the BOXNEL wagons are increased in steps of 5 t from an initial value⎤ of 25 t. ⎡ The corresponding loads⎢ of the 1681 sleepers⎥ loaded (α , α ) 1 − we (h, αwagons + The ⎥ c , α s ) = Gare cscaled s ⎢ up10(proportionately. BRN 1 ∞ g1α c − α c )h ⎥ ⎢ boundary of the abutment 1 on the e span ⎣ of ⎦ Castle (4) Rock end (Fig. 1) is assumed to be on springs. The ⎡ 10(g α ∞ − α )h ⎤ spring constant (1300 N/mm) is calibrated such c 1 c ⎢ K1 (α25 − 1⎥ that for an axle load of the c , αt son)⎢ethe BOXNEL wagons, ⎥ ⎦ deflection at the crown of⎣ spans 1 and 2 match with the field measurements. where the first term (gel isotherm) represents the physically bound (adsorbed) water and the second term (capillary isotherm) represents the capillary water. This expression is valid only for low content of SF. The coefficient G1 represents the amount of water per unit volume held in the gel pores at 100% relative humidity, and it can be expressed (Norling Mjornell 1997) as c α c+ ks α s G (α c α s ) = k vg c vg s (5) , 1 where kcvg and ksvg are material parameters. From the maximum amount of water per unit volume that can Figure Maximum Principal pores Stress and (without self weight) fill all 10. pores (both capillary gel pores), one versus Axle Load at Crown of Span 1. can calculate K1 as one obtains w 0 K (α c α s ) = , 1 ⎡ ⎢ − ⎢1 − 1 ⎢ ⎣ α s + 0.22α s G − 0.188 c s ⎛ 10⎜ ⎝ e ⎛ 10⎜ e g αc − αc h − ∞ 1 ⎞ ⎟ ⎠ ⎝ g α c∞ − α c ⎞⎟h ⎤⎥ 1 ⎠ ⎥ ⎥ ⎦ (6) 1 The material parameters kcvg and ksvg and g1 can be calibrated by fitting experimental data relevant to free (evaporable) water content in concrete at various ages (Di Luzio & Cusatis 2009b). 2.2 Temperature evolution Note that, at early age, since the of chemical reactions Figure 11. Vertical Deflection at Crown Span 1 versus Axle associated with cement hydration and SF reaction Load. are exothermic, the temperature field is not uniform forFigure non-adiabatic systems even the environmental 10 shows the plot of ifmaximum principal temperature is constant. conduction be stress at the crown of SpanHeat 1 with respect to can the apdescribed concrete, at least not plied axle in load. From this figure,forit temperature is seen that the exceeding 100°C (Bažant & stress Kaplanis only 1996),about by rise in the maximum principal Fourier’s law,anwhich readsof 100 t axle load which is 0.1 MPa for increase quite small. Furthermore, at 25 t axle load and withq = the − λ∇Tself weight, the maximum principal stress out (7) near the crown is 0.0245 MPa (0.16 MPa with self weight). was observed load where qSince is no the cracking heat flux, T is theat this absolute in the field studies, it is expected that the minimum temperature, and λ is the heat conductivity; in this tensile strength of the masonry arch is over 0.16MPa. Figure 11 shows the vertical deflection at the crown of span 1 with the self weight and increasing live load. The live load corresponding to a relative displacement of 1.2 mm (Code A) caused by live load alone is 45 t. This corresponds to a margin of safety at 25 t equal to 1.8. This margin of safety is over and above the margin already provided by the code. For completeness, the vertical crown deflection of Span 2 are also computed and are found to be lower than those in Span 1 since this part of the span is subjected to loads lower than those in Span 1. J = −The D (h, Thorizontal ) ∇h by the code itself. deflection observed at other springing (Figs. 13 – 15) is less than 0.2 mm for an axle load 105 t. The ofproportionality coefficient D(h,T) moisture permeability and it is a nonlinea of the relative humidity h and temperature & Najjar 1972). The moisture mass balanc that the variation in time of the water mas volume of concrete (water content w) be eq divergence of the moisture flux J − ∂ = ∇•J ∂ w t The water content w can be expressed a of the evaporable water we (capillary wa vapor, and adsorbed water) and the non-e (chemically bound) water wn (Mil Pantazopoulo & Mills 1995). It is reas Figure 14. Horizontal Deflection at Springing of Span 2 (CRassume that the evaporable water is a fu end) versus Axle Load. relative humidity, h, degree of hydration degree of silica fume reaction, αs, i.e. we=w = age-dependent sorption/desorption (Norling Mjonell 1997). Under this assum by substituting Equation 1 into Equati obtains − Figure 12. Horizontal Deflection at Springing of Span 1 (CR-end) versus Axle Load. Figure 13. Horizontal Deflection at Springing of Span 1 (K-end) versus Axle Load. Figures 12 to 15 show the horizontal deflection at the springing of abutment and piers of span 1 and span 2 respectively with increasing axle load. From Figure 12 it is seen that for a relative displacement (i.e., due to live load alone) of 0.2 mm (Code A) at the springing the corresponding live load is 65 t. This offers a margin of safety at 25 t axle load of 2.6 over and above the margin offered ∂w ∂h e + ∇ • ( D ∇h) = ∂we h ∂α ∂h ∂t ∂w α&c + e α&s + w ∂α c s where ∂we/∂h is the slope of the sorption/ isotherm (also called moisture capac governing equation (Equation 3) must be by appropriate boundary and initial conditi The relation between the amount of e water and relative humidity called ‘‘ Figure 15. Horizontal Deflection at Springing of Span is 2 (Kisotherm” if measured with increasing end) versus Axle Load. humidity and ‘‘desorption isotherm” in th case. Neglecting their difference (Xi et al. Cracking analysisthe following, ‘‘sorption isotherm” will be reference to both sorption and desorption c By isthe way,outifto the hysteresis A cracking analysis carried determine if theof the isotherm be taken account, two failure of the arch bridge would takes place due into to excesevaporable water vs mode. relative humi sive cracking nearrelation, the crown or by any other be of used according signMPa of the The tensile strength brick masonrytoofthe 0.20 is varia relativity humidity. The shape used and the analysis is carried out by applying the of the for HPC is influenced by many p self weight and isotherm incrementally increasing the axle especially thoseinthat influence loads on the BOXNEL wagons steps of 5 t. extent The and chemical reactions in BRN turn, determ corresponding loads of the 168 sleepersand, loaded structure and pore size distribution wagons are scaled up proportionately. It was found (waterratio,to crack cementat an chemical composition, SF that the crown starts axle load of 15 t. curingcontinues time andand method, The cracking process at antemperature, axle load mix In the the entire literature variousof formulatio of 40 t the crack etc.). reaches thickness the found to describe the sorption isotherm brick arch. The crack widths from this incremental (Xiaxle et al.load 1994). However, analysis is plottedconcrete against the in Figure 16. in th semi-empirical pro It is seen that thepaper crackthe widths increase at expression a faster Norling Mjornell is adopted b rate after 40t axle load that is when(1997) the crack has Proceedings of FraMCoS-7, May 23-28, 2010 J = − D ( h , T )∇ h propagated through the entire thickness of the brick (1) arch. Thereafter, on increasing the axle load the crack increases without the crack propagating Thewidth proportionality coefficient D(h,T) is called further. The arch softens considerable duefunction to inmoisture permeability and it is a nonlinear creased opening of the crack. The final failure may of the relative humidity h and temperature T (Bažant take place due to cracking at the crown of the arch. & Najjar 1972). The moisture mass balance requires that the variation in time of the water mass per unit volume 100 of concrete (water content w) be equal to the divergence of the moisture flux J 90 80 70 w 60 t 50 40 30 20 10 0 Load (t) − ∂ = ∇•J ∂ (2) The water content w can be expressed as the sum of the evaporable water we (capillary water, water vapor, and adsorbed water) and the non-evaporable (Mills (chemically w0.5 n 0 0.1 bound) 0.2 0.3water 0.4 0.6 0.71966, Pantazopoulo & Mills 1995). It is reasonable to Crack Width (mm) assume that the evaporable water is a function of relative humidity, h, degree of hydration, αc, and Figure axle load crown we=ofwSpan degree16.ofCrack silicawidth fumeversus reaction, αs,ati.e. e(h,α1. c,αs) = age-dependent sorption/desorption isotherm (Norling Mjonell 6.4 Analysis with 1997). tractiveUnder forcesthis due assumption to braking and by substituting Equation 1 into Equation 2 one A longitudinal tractive force analysis is carried out obtains by including horizontal forces at the rail level at wheel equal to ∂about on an aver∂w position we 35∂twbased e α& + w&a tensile e ∂h +measured age For this analysis, & α + ) = ∇ • ( D ∇hvalue. − field (3) c s n h is∂αassumed ∂αfor both ∂h ∂t of 0.2 MPa strength the brick c s masonry and the filler material. From this analysis, it was observed at the crown of is thecracking slope ofinitiated the sorption/desorption where ∂we/∂h that Span 1 at a live load of 65 t, offering a marginThe of isotherm (also called moisture capacity). safety of 2.6 with respect to a 25 t axle load. Furgoverning equation (Equation 3) must be completed thermore, no cracks wereand observed at the springing by appropriate boundary initial conditions. of the and abutments, suggesting thatevaporable the hingThepier relation between the amount of ing mode of failure is unlikely. It may be noted water and relative humidity is called ‘‘adsorption here that the failure of the arch through the formaisotherm” if measured with increasing relativity tion of hinge near the crown can take place if there is humidity and ‘‘desorption isotherm” in the opposite excessive horizontal case. Neglecting theirmovement difference at(Xitheet springing al. 1994), of in the abutment. the following, ‘‘sorption isotherm” will be used with reference to both sorption and desorption conditions. By the way, if the hysteresis of the moisture 7isotherm ESTIMATION FATIGUE LIFE two different would beOF taken into account, relation, evaporable water vs relative humidity, must The bridge structure to repeated be used according to isthesubjected sign of the variationfluctuof the ating loads due to the passage of trains. Thesorption loss of relativity humidity. The shape of the mechanical of the structure dueparameters, to this reisotherm forintegrity HPC is influenced by many peated fluctuating load is known as fatigue. especially those that influence extent and rateA ofcomthe ponent fails atand, a high load, maypore fail chemicalwhich reactions in constant turn, determine under a substantially fatigue(water-to-cement load. The procstructure and pore sizesmaller distribution ess of fatigue the masonry arch bridge SF maycontent, lead to ratio, cementinchemical composition, excessive deformations, formation of tension zones curing time and method, temperature, mix additives, at the crown region of the arch and cracking of etc.). In the literature various formulations canmorbe tar in the found to masonry. describe the sorption isotherm of normal It may(Xi be etmentioned that a insmall tensile concrete al. 1994).here However, the present stress is observed in the static analysis of the paper the semi-empirical expression proposedarch by bridge. may not(1997) be the is caseadopted when thebecause bridge isit NorlingThis Mjornell newly constructed and is at its beginning of service Proceedings of FraMCoS-7, May 23-28, 2010 explicitly the evolution of hydration life. Due toaccounts repeatedfor loading over a period of time reaction120and SF stiffness content. degradation This sorption (about years), and isotherm damage reads accumulation could have taken place and hence the major principal stress near the crown region is inferred to be tensile. ⎡ ⎤ 1 Empirical relations are especially ⎢ developed, ⎥ we (h, α cthat , α ) = G (α , α ) 1 − + for ⎢ ⎥value of s relate cthe sapplied metals, stress (peak 1 ∞ 10(g α − α c )h ⎥ 1 c of cycles the fluctuating load) and⎢⎣ theenumber re⎦ N (4) quired to cause the failure. This relation is generally ⎡ 10(g α ∞ − α )h ⎤ known as the S – N curve. The majorc drawback of 1 c ⎢ K (α c , α s ) eis that it does not − 1⎥explore the S – N curve 1approach ⎢ ⎥ ⎦ the mechanisms of failure⎣ and it does not distinguish between crack initiation life and crack propagation whereonly thethefirst term fatigue (gel isotherm) representsFurthe life, overall life is considered. physicallyinbound (adsorbed)there water and theanysecond thermore, this approach, is hardly conterm (capillary represents the capillary sideration on sizeisotherm) effects: that is, data generated on water. This expression is valid only for low content small size specimen in a laboratory is directly apthe data amount of SF.onThe G1 represents plied largecoefficient size components. Also, the on S of – water per has unit avolume held insuggesting the gel pores N curve large scatter that at the100% forrelative humidity, it canrigorous. be expressed (Norling mulation needs to and be more To overcome Mjornell 1997) as these drawbacks of the S – N curve approach, more sophisticated models are developed using the concepts fracture c αmechanics. s α s In this theory of fracture G1 (α cof ,α ) = k (5) s a vgcrack c c +isk vgassumed s mechanics, to exist at the position where maximum tensile stress occurs. The rate of propagation withparameters. respect to the numksvgthis arecrack material From the where kcvg and of ber of cycles of fatigue load is computed and this demaximum amount of water per unit volume that can fines fatigue of the component / structure. fill allthepores (bothlifecapillary pores and gel pores), one can calculate K1 as one obtains The simplest crack propagation law is the Paris law which is defined by [Kumar 1999] ⎡ ⎛ ⎞ ⎤ ∞ ⎜ g α − α ⎟h ⎥ ⎢ c c ⎝ ⎠ w − α s + α s −G ⎢ −e ⎥ c s ⎥ ⎢ da m ⎦ (6) ⎣ (∆ K ) (1) )= KdN(α c =α C s ⎛ ⎞ ∞ − α α g h ⎜ ⎟ e ⎝ c c⎠ − where a is the crack length, N is the number of cyclesThe of fatigue (∆K) is the factor and ksintensity materialload, parameters kcvgstress vg and g 1 can range, C and mbyare material constants.data relevant to be calibrated fitting experimental 10 0 0.188 0.22 1 1 1 , 1 10 1 1 free (evaporable) water content in concrete at The fatigue estimation for 2009b). the arch bridge is various ages (DilifeLuzio & Cusatis done using the above Paris law. The material parameters for mortar used in the present case for ma2.2 Temperature sonry are assumedevolution as C = 1.70E-03 m/cycle and m = 2.1. Note that, at early age, since the chemical reactions associated with cement hydration and SF reaction stress intensity factor range as areThe exothermic, the temperature fieldisiscomputed not uniform [Kumar 1999] for non-adiabatic systems even if the environmental temperature is constant. Heat conduction can be described at least for temperature (2) not ∆K = f ( β )in ∆σconcrete, πa exceeding 100°C (Bažant & Kaplan 1996), by Fourier’s∆law, where the reads stress amplitude range = σ iswhich σ max − σ min . This is considered to be equal to 0.06 q = − λ ∇T (7) MPa which is the difference of the maximum and minimum principal stress as obtained in the analysis β ) isabsolute the geusing wheretheq 25is t axle the load. heat The flux,factor T is f (the ometry factor and = 1.3λ for circular An initialincrack temperature, is the heat arch. conductivity; this size of 0.1 mm is assumed at the crown of the arch. Numerical integration is performed on the Paris law and the number of cycles required for an initial crack of size 0.1 mm to propagate until the crack grows to a size of 10 mm is obtained as 242.6E+03 cycles. Assuming each cycle of loading to be a passage of train (54 Wagons + 7 WDG4) loaded to 25 t per axle, and assuming ten trains running on this bridge per day, it takes about 66 years for a crack of size 0.1mm to reach a size of 10 mm. It may be noted that a crack initiated at the crown of the arch may propagate until half the ring thickness of the brick masonry which is 465 mm. Thereafter, this crack does not propagate further as due to stress redistribution, the nature of stress would be compressive. A compressive stress near a crack tip tends to close a crack and prevent further propagation. Hence, it is unlikely that the arch ring may collapse due to crack propagation. The cracking process may only result in excessive displacements and so these cracks have to be sealed during the regular maintenance program. 8 CONCLUSIONS Based on the investigations, the following conclusions are made: (1) From Field Measurements • Under known loads (load deformation and quasi static load tests) the structural load deformational behavior is within the elastic regime based on the full recovery of the strains observed in the test. The stiffness properties used in the analytical simulations have been obtained from these tests. • In the field measurements, it was observed that there were no visible cracks observed in the brick masonry under the applied axle load of 25t. • The maximum stresses in the static and quasistatic tests are within the code permissible limits. • The maximum displacements observed in the quasi-static tests indicate that they are within code permissible limits except for the springing displacement of the pier in Span 2. This may be due to the delamination caused between the outer concrete repair and the inner masonry pier. (2) • • From Finite Element Analysis: Based on the IRS codal provisions on the displacements for Arch bridges, a margin of safety of 2.6 on crown displacements for a 25 t axle load is obtained over and above the margin provided by the code. Based on the IRS codal provisions on the displacements for Arch bridges, a margin of safety • (3) • J = − D ( h, T ) ∇h of 2.6 on springing displacements for a 25 t axle load is obtained over and above the margin provided by theThe code.proportionality coefficient D(h,T) The above margin safety valuesand drop moistureof permeability it to is a2.6nonlinea for 25 t axleofload over and above hthe the relative humidity andmargin temperature provided by & theNajjar code under the presence of lon- balanc 1972). The moisture mass gitudinal tractive forces (42 t) due to braking. that the variation in time of the water mas volume of concrete (water content w) be eq From Fatigue Analysis:of the moisture flux J divergence The estimated ∂number of years for a crack at w =0.1 ∇ •mm J to grow to 10 mm asthe crown of−size ∂t suming ten trains (54 wagons+7 WDG4) per day loaded to 25 t /axle on thew bridge 66 The waterpass content can beisexpressed a years. of the evaporable water w (capillary wa e vapor, and adsorbed water) and the non-e (chemically bound) water wn (Mil 9 ACKNOWLEDGEMENT Pantazopoulo & Mills 1995). It is reas assume that the evaporable water is a fu The financial support provided by theh,South Western relative humidity, degree of hydration Railway of the degree Indian of Railways is gratefully , i.e. we=w silica fume reaction, αsacknowledged. = age-dependent sorption/desorption (Norling Mjonell 1997). Under this assum by substituting Equation 1 into Equati REFERENCES obtains Cervenka V. & Pukl R., 2007, ATENA program Documenta∂w ∂w ∂hCzech Republic, Praha. tion, Cervenka Consulting, e α ∂we α w ( D ∇and ) = construction ∇ •design − e for +the h Code A: Code of practice of s c h ∂α ∂α ∂h ∂t masonry and plain concrete arch bridges (Arch c Bridge s Code), RDSO, Lucknow, India. Kumar P, 1999.Elements of Fracture Wheeler is the slope of thePubsorption/ where ∂we/∂h Mechanics, lishing, New Delhi. isotherm (also called moisture Rule A: Rules specifying the loads for design of superstructure capac governing equation 3) must be and sub-structure of bridges (Bridge(Equation Rules), RDSO, Lucknow, India. by appropriate boundary and initial conditi &+ &+ The relation between the amount of e water and relative humidity is called ‘‘ isotherm” if measured with increasing humidity and ‘‘desorption isotherm” in th case. Neglecting their difference (Xi et al. the following, ‘‘sorption isotherm” will be reference to both sorption and desorption c By the way, if the hysteresis of the isotherm would be taken into account, two relation, evaporable water vs relative humi be used according to the sign of the varia relativity humidity. The shape of the isotherm for HPC is influenced by many p especially those that influence extent and chemical reactions and, in turn, determ structure and pore size distribution (waterratio, cement chemical composition, SF curing time and method, temperature, mix etc.). In the literature various formulatio found to describe the sorption isotherm concrete (Xi et al. 1994). However, in th paper the semi-empirical expression pro Norling Mjornell (1997) is adopted b Proceedings of FraMCoS-7, May 23-28, 2010
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