This sample chapter is for review purposes only. Copyright © The Goodheart-Willcox Co., Inc. All rights reserved. 26 Shielded Metal Arc Welding Unit 5 Welding Symbols Weld size A-2 After completing this unit, you will be able to: ❍ Identify the weld type indicated by the standard symbols presented. ❍ Determine the correct weld size and side of the joint based on the welding symbol. ❍ Sketch welding symbols representing welds on an actual part. Key Terms American Welding Society (AWS) arrow side field weld fixture other side reference line weld symbol welding symbol working drawing Some method had to be devised to tell the welder what type of weld the engineer wanted on the job. The art of welding reached the point where more information was needed than “heavy weld all joints.” The American Welding Society (AWS) developed and standardized the basic weld symbols shown in Figure 5-1. A weld symbol shows the type of weld to be produced, such as fillet, plug, or which type of groove. A complete welding symbol provides complete and specific welding information on the working drawing of the part to be welded, such as weld size and type of weld. A welding symbol is made up of basic and supplementary weld symbols placed on and around a reference line. These different weld symbols have been selected to describe the required weld, Figure 5-2. Typical welding symbols are shown in Figure 5-3. Field weld symbol Weld-all-around symbol 1 4 Actual size Welding process or specification (often omitted) Weld symbol Tail (often omitted) Reference line Figure 5-2. The welding symbol is made up of basic and supplementary weld symbols and gives complete and specific welding information to the welder. Goodheart-Willcox Publisher Groove Square Fillet Scarf Plug V Slot Bevel Stud Spot or projection U J Seam Back or backing Flare-V Surfacing Flare-bevel Edge Figure 5-3. This drawing shows the use of welding symbols. Goodheart-Willcox Publisher How Welding Symbols Are Used Figure 5-1. Weld symbols. These are part of the complete welding symbol. AWS A2.4:2007, Figure 1, Weld Symbols, reproduced with permission from the American Welding Society, Miami, FL Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. 25 When using welding symbols to specify the required weld, the location of the arrow in relation to the joint is very important. When the weld is to be made on the arrow side of the joint, the weld symbol is placed below the reference line as shown in Figure 5-4. A weld on the other side of the joint (not the arrow side) is specified by placing the weld symbol on top of the reference line, Figure 5-5. Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. This sample chapter is for review purposes only. Copyright © The Goodheart-Willcox Co., Inc. All rights reserved. 27 Unit 5 Welding Symbols 28 Shielded Metal Arc Welding Desired weld Desired weld Figure 5-6. Symbol indicating size of weld. Goodheart-Willcox Publisher Desired weld Fillet weld all around symbol Desired weld Figure 5-4. Having the welding symbol below the reference line indicates that the weld is to be made on the arrow side of the joint. Goodheart-Willcox Publisher Symbol Both sides fillet welding symbol Symbol Arrow-side U-groove welding symbol Desired weld Arrow-side plug welding symbol away from the shop. Typical welding symbols and their meanings are shown in Figure 5-8 and Figure 5-9. Study them carefully. Arrow-side fillet welding symbol Symbol Arrow-side V-groove welding symbol Figure 5-7. Field weld symbol. Goodheart-Willcox Publisher Weld size is indicated as shown in Figure 5-6. The field weld symbol, Figure 5-7, means the weld is to be made when the parts are assembled Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. Desired weld Shielded metal arc welding may be performed in four common positions — flat, horizontal, vertical, and overhead. However, welding symbols do not indicate the welding position. The job, part, or fixture will determine the position for each weld. A fixture is a device for holding work in position or alignment while it is being welded. Learn the techniques for each welding position as described in later units. Desired weld Figure 5-5. Having the welding symbol on top of the reference line indicates that the weld is to be made on the other side of the joint. Goodheart-Willcox Publisher Desired weld Welding Positions Figure 5-8. Typical welding symbols and their meanings. Goodheart-Willcox Publisher Desired weld Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. This sample chapter is for review purposes only. Copyright © The Goodheart-Willcox Co., Inc. All rights reserved. 29 Unit 5 Welding Symbols Both sides bevel-groove welding symbol 2 2 Desired weld 2-4 2 Desired weld of weld • Horizontal: 2 • Vertical: 3 • Overhead: 4, Figure 5-10. Flat Position 1 Horizontal Position 2 Two letters are used to describe the type of weld: G for groove and F for fillet. For example, a groove weld made in the horizontal position would be designated 2G. Vertical Position 3 Overhead Position 4 Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. Figure 5-9. Typical welding symbols and their meanings. Goodheart-Willcox Publisher Desired weld Arrow-side bevel-groove welding symbol Entire surface built up by welding symbol Figure 5-10. The four welding positions. Goodheart-Willcox Publisher Desired weld 4 4 Locate welds at ends of joint Desired weld Desired weld Shielded Metal Arc Welding The positions are also described by a letter and type of weld. They are as follows: • Flat: 1 Length and pitch of increments of welds Size of surface built up by welding symbol Arrow-side square groove welding symbol 30 Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. This sample chapter is for review purposes only. Copyright © The Goodheart-Willcox Co., Inc. All rights reserved. 31 Unit 5 Welding Symbols Name ______________________________________ Date _____________ Class ____________ 32 Shielded Metal Arc Welding Notes ____________________________________________________________________________________________________________________________ Things to Do ____________________________________________________________________________________________________________________________ 1. Ask your instructor for a metal part that contains a number of welds. Make a sketch of the part and show the correct welding symbol for each of the welds. ____________________________________________________________________________________________________________________________ 2. Design a metal part and make a drawing of each section that requires the use of weld symbols. Indicate the symbols on your drawing. 3. Using cardboard and glue, make models that show the use of bead, fillet, and plug welds. Place the correct weld symbol on each model with markers. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ Problem 1: Draw the correct symbols for the following welds. ____________________________________________________________________________________________________________________________ A. B. C. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ D. E. F. G. H. I. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ Problem 2: Draw the correct weld as indicated by the symbol. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ J. K. L. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ M. N. O. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ P. Q. R. ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ ____________________________________________________________________________________________________________________________ S. Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website. ____________________________________________________________________________________________________________________________ Copyright Goodheart-Willcox Co., Inc. May not be reproduced or posted to a publicly accessible website.
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