2015 ISSUE 4 2015 ISSUE 4 O v e r 1 0 0 Ye a r s o f E x p e r i e n c e ACDelco Launching New Technician Training Excellence Program WHAT’S INSIDE IN THE NEWS ACDelco recently launched its new technician recognition program that acknowledges technicians and service center management for their success in and support of ACDelco training. Chevrolet introduces the all-new 2016 Camaro........ pg 11 The ACDelco Technician Training Excellence Program encourages technicians to increase their knowledge and skills in each of the core “We want to recognize those who invest their time in trainAutomotive Service Excellence (ASE) areas. These ASE areas are represented ing because it’s hard to do, yet is so crucial in the automotive on a training path that combines aftermarket” approximately 40 hours of web-based and face-to-face classroom training – Dale Tripp, manager, ACDelco courses. aftermarket training ACDelco training helps technicians serve customers................................................................. pg 3 Edit your LMS profile......................................................... pg 8 The combination provides participants with the opportunity to complete a portion of the training online — 24/7, at their convenience — and the other portion in the classroom, while networking with an experienced instructor and other skilled technicians. Video series highlight family legacy............................... pg 3 TIS2Web videos show how to save money with flash programming............................................................. pg 9 the service bay ACDelco air shock/strut replacement tips................... pg 4 Automatic Parking Assist hits the spot.......................... pg 6 SIDI Hard Start Cold......................................................... pg 9 training New direct injection training course.............................. pg 10 Detroit training center moving........................................ pg 12 Training schedule................................................................ pg 12 product New Advantage battery part numbers......................... pg 5 Professional parts for Duramax diesels........................ pg 7 ACDelco introduces new cabin filters........................... pg 8 running the business tech tips Top five reasons to use CONNECTION online catalog...................................................................... Continue reading on page 2 pg 5 1 2 2015 ISSUE 4 Continued from page 1 Training Paths ACDelco currently has more than 700 courses available in its technical training portfolio. The courses on the training paths mirror ASE categories and represent the latest automotive technologies. In order to capture changes in automotive systems and repairs as they happen, the training paths will be periodically updated. There are currently training paths in: A0 Alternative Propulsion A1 Engine Repair A2 Automatic Transmission/Transaxle A4 Suspension and Steering A5 Brakes A6 Electrical and Electronics A7 Heating and Air Conditioning A8 Engine Performance A9 Light-Duty Diesel A10 Body Electrical and Communication through the Training Progress Status Report on the site’s home page. If you do not remember your user ID or password, call 1-800-825-5886 and select Prompt 1. The status report provides a clear, personalized visual overview of an individual technician’s status toward completing each of the assigned training paths. Click the report for a detailed list of courses, including courses completed and those yet to be completed. Your progress is shown in the percentage complete column. Once 100 percent is reached, a medallion will appear. Participants can modify their preferences to ensure they’ve turned on all the paths for which they’re interested in achieving “Specialist” status. Click Select Training Paths from the homepage to make any changes to the training path. The paths are organized with four competency levels. Core and Advantage levels provide basic information and all courses must be completed. Professional and Specialist levels contain an elective portion in which participants can choose which courses to complete. This allows some versatility in the specific courses technicians choose to complete as a part of their training path. Specialists Awards Upon completing a path, technicians are personally awarded with a custom-designed “Specialist” medallion by an ACDelco representative as well as a plaque to display all medallions earned. Award recipients also receive a printed certificate summarizing the course paths they’ve completed and a letter of completion acknowledging their “Specialist” status. In addition, service center managers will receive an equivalent plaque adorned with medallions to display in the front shop. This plaque is designed to display the medallions that any technician working at that shop may receive. How to Participate All ACDelco Professional Service Center program participants, Regional Service Centers, and Key Fleets are eligible to participate in the training program. Log in to the ACDelco training website at acdelcotraining.com to access the courses Update Your Profile Eligible participants also are encouraged to update their profile preferences to receive email notifications, which enables them to receive system-generated messages that provide regular progress updates on their training status. Click Edit Profile and then select Yes for Agree to Terms and Conditions. Be sure the email address and name are correct in the profile. The ACDelco Technician Training Excellence Program is designed to inspire technicians to enroll in the latest worldclass training and motivate service centers to support ongoing training for technicians. The technical expertise gained through ACDelco’s in-depth training is great for technicians, shop owners and, ultimately, ACDelco’s customers. For more information about the training program, contact your ACDelco representative. 2015 ISSUE 4 Video Series Highlights Family Shop’s Growing Legacy From large trucks to lawn tractors, the father-son team of Joe and Augustine (Augie) Altamore, owners of Altamore’s Automotive Services in Belvidere, Ill., can put it back into service. And if customers leave feeling like they’re part of an extended family, well, that’s the idea. Joe Altamore’s parents, who emigrated from Sicily in 1968, purchased a restaurant and made sure everyone who dined there felt special. Joe and Augie are continuing that legacy. “My grandfather would always talk to the customers, and we do that here with our customers,” says Augie Altamore. “We want people to trust us and they should, because we do honest work.” The Altamores are the fourth auto service professionals featured in “The Part That Built Me,” a video series developed by ACDelco to honor technicians and encourage young people to pursue careers as automotive technicians. (Watch at www.youtube.com/acdelco) Located about an hour northwest of Chicago, Altamore’s Automotive Service is a full-service repair facility that handles all makes and models and includes transmission and smallengine repair. “It’s very special to me that my son is in the same business,” says Joe Altamore. “There’s a huge difference in a corporate garage and a family-owned business. We really care about our customers and their cars because it’s our name on the sign. It’s our life. It’s our reputation.” Three generations of Altamores have worked on cars – and it looks as though another generation is being groomed for the garage. “As I grew up working on cars with my father as a young kid, we would go to the local parts store. It always had to be ACDelco. We were buying cars and restoring them. And I started doing that with my son. And now I’m starting to do what with my grandson,” Joe Altamore says. “I still love to work, but someday, when I can’t do it anymore, I would love to hand it over to Augie and maybe someday have my grandson take over. And it goes on from there – a familyowned business.” ACDelco Training Helps Technician Serve Customers Well As a U.S. Army veteran, Robert Swanson understands the importance of integrity and accountability. As a technician for OK Tire Store in Fargo, N.D., Swanson strives to provide that same sense of pride in everything he does, Robert Swanson including the best service possible for his automotive customers. Part of maintaining that high quality service is taking advantage of the ACDelco training available to him through the OK Tire Store, an ACDelco Blue Level Professional Service Center and an ACDelco account since 2001. A strong advocate for ACDelco training, Swanson has completed 34 ACDelco training courses, including ILTs, Tech Assists and Seminars. “ACDelco classes provide me a better understanding of the vehicles I work on every day, and I gain important new knowledge with each ACDelco class I attend,” says Swanson, who has been in the automotive repair business since 1987 and has a bachelor’s degree from the University of North Dakota. He believes that every class he takes offers a wealth of valuable information that allows him to stand behind his work and feel confident that he’s completed each job to the best of his ability. For more information about ACDelco training go to www. acdelcotechconnect.com 3 4 2015 ISSUE 4 ACDelco Air Shock/Strut Replacement Tips When servicing the air shocks/struts on 1995-2003 Oldsmobile Aurora; 1997-2005 Buick Park Avenue; and 2000-2005 Buick LeSabre and Pontiac Bonneville models equipped with the automatic leveling system, there are several steps to take for correct installation and a proper repair. The leveling system will add air pressure to the shocks to raise the vehicle up to a level ride height under all types of load conditions. The system has a “no load” operating pressure of only 10-12 psi. Verify Compressor Operation Before replacing the air shocks/struts (P/N 504-165), verify that the air compressor on the vehicle is cycling. The air compressor must pressurize and maintain pressure in the load leveling system. Turn on the ignition and listen for the compressor to cycle. It should cycle on approximately 30-45 seconds after the ignition is turned on and then run for approximately 5-10 seconds to pressurize the system. The compressor will only cycle at each ignition cycle or until sufficient weight is added to the vehicle to lower it against the level position sensor. Use soapy water to inspect any suspected leaks in the shock absorber air sleeves, air tubes, air lines and connections of the leveling system. Check the air lines and fittings for leaks. Be sure to check for damaged lines due to abrasion with the body or impact damage from road debris. Repair as necessary. Cycle the Shock/Strut Before installing new shocks/ struts, cycle the shock to spread the lubricant inside the diaphragm. To cycle a shock, inflate the air diaphragm through the air fitting until the shock fully extends, and then fully collapse the shock by pushing the upper mount all the way down. Repeat this procedure at least three times. Inflate the air diaphragm through the air fitting to spread the lubricant. Be sure to follow the appropriate service information for the vehicle being repaired when installing the shocks/struts. Test the System After installation, testing the system is critical to ensuring damper endurance and proper operation. The system must maintain minimum operating pressure. Before test driving the vehicle, perform the following procedure to check the system for proper function: • Start the engine and let it run for 1.5-3 minutes. • The air compressor should cycle on and off within 3 minutes. • If the compressor cycles on and off, add approximately 200 lbs. in the cargo compartment of the vehicle. It is necessary to compress the vehicle suspension approximately one inch to activate the compressor and level the vehicle. The air compressor should cycle on to level the vehicle within 1.5–3 minutes. • If the vehicle levels properly, proceed to test drive the vehicle. Replace the Air Compressor Dryer Spring to Enhance Performance On GM vehicles equipped with a leveling system, the system’s no load operating pressure can be increased by replacing the spring in the air compressor dryer. A Replace the dryer spring. replacement spring is supplied in kit P/N PK097 (88985665). The kit has everything needed to install replacement shocks, including air lines, fittings and the replacement spring. The new spring will increase the minimum operating pressure of the leveling system to 25 psi. This is required for enhanced operation of the replacement shocks/struts. 2015 ISSUE 4 Top Five Reasons To Use CONNECTION Online Catalog CONNECTION is an online parts catalog and stand-alone ordering system for automotive parts sales that allows you to check inventory and place an online order directly from your ACDelco parts supplier. The system features parts for all makes and models based on your warehouse distributor’s inventory. It makes it easy for a technician or counterperson to locate, view, and order the parts needed for the job directly from your supplier with only a few clicks of the mouse and no software to install or update. Here are five great reasons to use CONNECTION for quick and easy ordering: 1.1 GM Illustrated Catalog. Your go-to resource for all GM vehicles, the catalog contains system illustrations from GM engineering data from 1992 to present. It also provides: • Part Type. Drill down to the part type on an illustration for the appropriate callout to pulse in the drawing. • Product Family. Find product options at the sub group or part type level within the GM OE and ACDelco product offerings (Advantage, Professional, etc.) • Vehicle Persistence. Locate GM vehicles in the Vehicle History List when there is a search by year, make, model, engine or VIN in the Illustrated Catalog and when adding parts to the cart or transitioning to the Battery Catalog. (The GM vehicle is also listed in the vehicle history when a user searches for a vehicle in the Battery Catalog and transfers to the Illustrated Catalog.) • RPO codes. Use RPO code references that can be searched and printed. • Canadian parts. See which parts are available only in Canada based on the Canadian flag icon. 2.2 ACDelco Battery Catalog: Look up batteries by Automotive, Powersports, Marine, and Other (industrial, agricultural, lawnmower, etc.) • Battery Reset Guide: This exclusive feature is available for most automotive makes and models, and outlines how to reset all components after battery replacement. • Battery Locator: Another exclusive feature available for most automotive makes and models, it shows where the battery is located on the vehicle. 3 GMSi ePromotion: When you purchase $3,000 or 3. more in ACDelco products through CONNECTION, the following month you’ll receive GMSi at no charge. GMSi provides GM Vehicle Diagnostics, Service/Collision Repair Manuals (1998-present), campaigns, service bulletins and preliminary information for GM vehicles (1980-present), GM Owner’s Manuals and glovebox supplements (2003-present). Note: This promotion is not available in Massachusetts. 4 TIS2Web ePromotion: The more ACDelco products 4. purchased through CONNECTION, the more you can earn toward the Option 2 (Tech2 and Service Programming Package) subscription fee. TIS2Web delivers GM vehicle calibrations, Global Diagnostic System software and Tech2 diagnostic software updates, allowing you to diagnose GM vehicles quickly and accurately. Note: This promotion is not available in Massachusetts. 5 Labor: CONNECTION makes it easier for the tech or 5. counterperson to find recommended labor times to go along with the correct parts needed for the job. The labor rates can be customized to match your shop. If your business uses Mitchell Manager/Manager Plus, ROWriter, GEMCAR, Protractor, ALLDATA, ACR, Autogence, or Janco shop management systems, you can make parts ordering even easier and more efficient. The ACDelco online catalog allows integration into your SMS. Ask your ACDelco Representative for additional integrations. For more information or to subscribe to CONNECTION, contact ACDelco at (800) 825-5886. New Part Numbers For The Advantage Battery Line ACDelco offers four new part numbers for the Advantage Battery Program: Part Number Application 40RA Ford, Mercury, Mazda and Nissan applications 96RA Ford, Mercury, Lincoln and Mazda applications 85A Buick, Cadillac, Chevrolet, Pontiac, Subaru and Suzuki applications 86A Cadillac, Chevrolet, GMC, Chrysler, Dodge, Jeep and Honda applications 5 6 2015 ISSUE 4 Automatic Parking Assist Hits The Spot The Automatic Parking Assist system available on 2014-2015 Chevrolet SS, Cadillac CTS Sedan and Cadillac XTS searches for and steers the vehicle into parallel and perpendicular parking spots, making parking easy for drivers. Ultrasonic sensors detect the width and depth of either parallel or perpendicular (reverse right-angle) parking spaces. The system provides hands-free steering, but the driver must still shift gears and control the brakes and accelerator. Parking the Vehicle The Automatic Parking Assist system operates when the vehicle speed is less than 18 mph (30 km/h). Pressing the Automatic Parking Assist button enables the system. A beep sounds and a parking assist display is shown in the Driver Information Center (DIC) on the instrument Parking instructions are displayed on the instrument cluster DIC. cluster. The system will begin searching for a large enough parking space. Drivers should note that the system cannot detect whether a found parking space is a legal space. If equipped with perpendicular parking mode, pressing and holding the Automatic Parking Assist button during the search process switches between parallel and perpendicular parking. The vehicle always backs into a perpendicular parking space. The system defaults to searching for parking spaces to the right of the vehicle, but it can also search for parking spaces to the left by turning on the left turn signal. After completely passing a large enough space bordered by two vehicles or other objects, the system provides instructions on the DIC to shift to Reverse to engage automatic steering. At this point, the driver lets go of the steering wheel and accelerates or brakes as required. Once the vehicle has been directed into the parking spot, a Parking Complete message is displayed and a beep sounds. If the vehicle does not steer into the expected space, the system may be maneuvering the vehicle into a previously detected space. In addition, if the steering wheel is used by the driver or the vehicle exceeds 6 mph (10 km/h), Automatic Parking Assist is disengaged. System Components The parking assist system components include: • Front and Rear Parking Assist Control Module • Front object sensors • Rear object sensors • Side object sensors • Parking Assist switch • Parking Assist switch indicator • Automatic Parking Assist switch The Front and Rear Parking Assist Control Module uses the side object sensors located near the wheel openings, along with the front and rear park assist sensors, to guide the vehicle into a parking space. The Front and Rear Parking Assist Control Module provides a 12 V reference and a low reference to the object sensors. The individual signals from each of the sensors are used to determine the location and distance of an object. 2015 ISSUE 4 PRODUCT Professional Parts For Duramax Diesel Engines ACDelco offers several premium maintenance parts for the 6.6L Duramax Diesel engine. Each is designed and tested to ensure quality and long-lasting performance. Side object sensor Professional Fuel Filters The side object sensors are different from the front and rear object sensors, so it’s important to check for the correct part number when replacing an object sensor. The side object sensors have a longer range to detect empty parking spots. A Diagnostic Trouble Code (DTC) will set if the wrong sensor type is installed. (#TP3018) Thoroughly tested to meet requirements for fit, form and function, Professional Fuel Filters protect combustion systems from contaminants. Professional Glow Plugs (#9G) Designed to give diesel engines When the Automatic Parking Assist system is activated, the Front and Rear Parking Assist Control Module begins measuring potential parking spots using the parallel parking assist sensor. Using the side object sensor, the Front and Rear Parking Assist Control Module will determine the appropriate time to begin turning the steering wheel to enter the parking spot and again when to turn the steering wheel in the opposite direction to fully enter the parking spot. enough heat for cold starts and maintain ignition in all cylinders, System Unavailable Message A Park Assist Temporarily Unavailable message will be displayed on the DIC if one of the following conditions is present: • The system is manually disabled using the Parking Assist switch. • A trailer, bicycle rack, aftermarket front license plate frame, a bent front license plate or other item is attached to the vehicle that is interfering with the Parking Assist system field of view. • The Parking Assist sensors are covered by snow, mud, dirt or ice. • The vehicle bumper is damaged. • There is excessive paint thickness on a replacement Parking Assist sensor. • The Parking Assist sensors are disrupted by vibrations, like those caused by a large nearby vehicle or heavy equipment. Professional Engine Oil Filters (#PF2232 and #PF2232F) Professional Glow Plugs improve throttle response and reduce emissions. Professional Reman Diesel Fuel Injectors (#19327361) The chromeplated control valve seats match the Original Equipment design. Key assemblies are 100-percent replaced and remaining components are completely disassembled, cleaned and tested to specifications, providing maximum performance with fewer exhaust emissions. Outstanding filtering capabilities ensure a clean supply of oil is delivered to diesel components. Professional Engine Oil Filters are designed for Original Equipment filter changes or synthetic drain intervals — whichever is longer. Professional Air Filters (#A3141C) Equipped with tight seals to keep unfiltered air out of the combustion chamber, Professional Air Filters deliver excellent filter capacity efficiency and flow management for enhanced performance. 7 8 2015 ISSUE 4 ACDelco Introduces New All Makes/All Models Cabin Air Filter Line TECH TIPS ACDelco technical tips provide repair information about specific conditions on a variety of vehicles. If you have a tough or unusual service repair, the Diagnostic Hotline can help. Call 1-800-825-5886, prompt #2, from 8 a.m. to 8 p.m. ET Monday–Friday, to speak with a technical expert with the latest OEM information. PRODUCT INFO For free technical assistance and product information regarding specific ACDelco products, contact these toll-free information hotlines staffed by ASE-certified technicians: Brakes 1-888-701-6169 (prompt #1) Chassis & ReadyStruts 1-800-270-2124 Clutches 1-888-725-8625 Lift Supports 1-800-790-5438 Shocks 1-877-466-7752 Starters & Alternators (New) 1-800-854-0076 Starters & Alternators (Reman) 1-800-228-9672 Steering 1-855-451-1212 Wiper Blades 1-800-810-7096 This summer, ACDelco introduces a new all makes/all models cabin air filter line consisting of OE and Professional filters. There are about 30 million vehicles in the North America equipped with them, making the filters an important and important maintenance item for many car owners. They also represent the fastest-growing filter category, since 85 percent of North American vehicles built since 2006 have them. ACDelco’s OE cabin air filter range includes 38 part numbers, covering most GM vehicles. The ACDelco Professional line of filters has 190 part numbers, covering other domestic and import vehicles, as well as the OE applications. They are being rolled out this summer, so ask your distributor or ACDelco representative for more details and a list of part numbers and applications. These new cabin air filters give your customers another reason to turn to your shop for important maintenance. Remind them during their next visit to have their original filter inspected. Fresh-Air Features of ACDelco Cabin Air Filters • Advanced filter media technology helps keep pollutants out of the interior • Can remove most allergens in the air entering from the ventilation system • Available in carbon and non-carbon paper filter media • 12-month/12,000-mile warranty TRAINING UPDATE Edit Your LMS Profile In each profile, you can: • Verify the spelling of your name (training awards are printed using this information) It’s important to have the correct information in your user profile of the ACDelco Learning • Change passwords Management System (LMS), which provides a • Import ASE test records way for ACDelco to communicate and customize • Provide an email address to receive session enrollment messages and training announcements from ACDelco training information for users. Users can edit their profile by clicking the person icon at the • Select up to three preferred training centers in your area. top right corner of the ACDelco training website home page and then selecting Edit Profile. After adding the appropriate information, be sure to click Submit to save all changes. 2015 ISSUE 4 SIDI Hard Start Cold • • • • • • • 2009-2014 Buick Enclave 2010-2014 Buick LaCrosse, Regal 2012-2014 Buick Verano 2013-2014 Cadillac ATS, XTS 2008-2014 Cadillac CTS, SRX 2008-2010 Cadillac STS 2010-2014 Chevrolet Camaro On models equipped with Spark Ignition Direct Injection (SIDI) 4- or 6-cylinder engines experiencing a hard start or extended crank condition, or black smoke from the exhaust when starting, there are several basics tests to perform during diagnosis. First, verify fuel quality. Next, perform a compression test. On V6 engines, there should be 150–185 psi average compression. No cylinder should be less than 140 psi. On 4-cylinder engines, there should be 170–200 psi average compression. No cylinder should read less than 100 psi. Also install a vacuum gauge prior to a cold start and watch the needle for signs of a sticking valve. In addition, perform a fuel system check. The following tests should be done after an overnight cold soak. Set up the vehicle with the CH48027 Digital Pressure Gauge or equivalent and J-37287 Fuel Line with Shut-Off Valve or equivalent. Run the engine to purge all air from the fuel system and then shut off the engine and let it sit overnight. Unplug the injector harness connector. The next morning, turn the key on but do not start the engine. Use the CH-48027 Digital Pressure Gauge or equivalent to verify prime pulse fuel pressure is between 55–60 psi. Use the Tech 2 or GDS 2 set in PSI, confirm the fuel rail pressure • • • • • • 2012-2014 Chevrolet Caprice, Caprice PPV, Captiva Sport, Impala 2010-2014 Chevrolet Equinox 2009-2014 Chevrolet Traverse 2009-2014 GMC Acadia 2010-2014 GMC Terrain 2009-2010 Saturn Outlook RUNNING THE BUSINESS TIS2Web Videos Show How To Save Money With Flash Programming sensor reading, which should always be close to what the Digital Fuel Pressure Gauge reads for low side pressure during this test. This will also confirm if there is an off-set with the fuel rail pressure sensor. Next, crank the engine to see if it fires. With the injector harness connectors unplugged, the injectors are electrically disabled so no fuel should be delivered to the engine. If the engine fires, one or more injectors have been leaking and have introduced fuel into one or more cylinders. Reconnect the injector harness connectors, start the engine, let it run for 10 minutes, and then shut down the engine. Close the shut-off valve in the J-37287 Fuel Line or equivalent, which will now separate the engine side of the fuel system from the rear section of the returnless fuel system. Using the Digital Pressure Gauge, look for a drop in the high side of the fuel system by monitoring low side pressure. With the J-37287 or equivalent valve closed, the system should hold at least 60 psi for a few hours. If there is a rapid decrease in fuel pressure, this would indicate a leaking high pressure fuel pump or leaking injectors since the fuel pressure cannot bleed off to the tank as the fuel line shut-off valve is closed. ACDelco Techline Information System (TIS2Web) tutorial videos have helped thousands of independent repair technicians diagnose and flash program GM vehicles. Twelve comprehensive videos provide detailed steps for purchasing, installing or setting up TIS2Web software, which is necessary before running diagnostics or flashing a control module. Most of the videos are four minutes or less and provide answers to the critical topics that generate the most questions at ACDelco’s Aftermarket Technical Support Center. TIS2Web “Getting Started” videos support users who need guidance with accessing TIS2Web: • How to register – set up a TIS2Web account • How to subscribe – short, medium or long-term subscriptions • How to access – login to your GMSi or TIS2Web account The tutorials show techs how to quickly get through the subscription process and get back to repairing their customer’s vehicle. Visit www.gmtis2webhowto.com to view these and the full suite of TIS2Web tutorials, which are all available at no charge. To access TIS2Web, go to www.acdelcotechconnect.com or log on at www.acdelcotds.com. 9 10 2015 ISSUE 4 New Direct Injection Training Course Takes Pressure Off Fuel System Diagnosis The piezo fuel injector found in a spray-guided direct fuel injection system typically uses a voltage of around 140 volts to expand the piezo stack, which actuates the injector’s pintle valve and allows the fuel to precisely and evenly flow from the injector. When a piezo injector is replaced, an injector adjustment procedure must be performed that allows the control module to learn the spray characteristics of the new injector. The new ACDelco Direct Injection course (S-EP0810.01ILT) covers the operation and service of fuel injectors, high pressure fuel pumps and the other components of direct injection systems for gasoline and diesel engines. • • • Gasoline direct injection high pressure side components, operation and diagnosis Diesel direct injection high pressure side components, operation and diagnosis Diesel direct injection fuel return system components, operation and diagnosis. Information is presented in the course through a variety of case studies that demonstrate proper direct fuel injection diagnosis of several components. The case study format provides participants with real-world vehicle conditions that are consistent with repairs that would be found in the service bay. They include a descriptive event with the information needed to find the root cause and determine the most effective correction. Direct injection system Direct injection fuel systems recently have been adopted by all manufacturers. By injecting fuel directly into the combustion chamber at a high pressure instead of injecting into the intake manifold, direct injection can decrease emissions (better atomization of the fuel), use less fuel (to produce equivalent horsepower) and provide better performance (reducing preignition and detonation). These benefits mean more vehicles with direct injection will be on the road. The training course presents an in-depth look at each aspect of the direct injection system. Gasoline direct injection systems are divided into the supply side and the high pressure side while new diesel direct injection systems are divided into a supply side, a high pressure side, and a return side. High-pressure fuel lines Direct Injection information for both gasoline and diesel engines includes a review of system components, system operation, diagnosis and repairs. Topics include: • Direct injection overview • Gasoline direct injection supply side components, operation and diagnosis • Diesel direct injection supply side components, operation and diagnosis Fuel return lines One example on a 6.6L Duramax Turbo Diesel engine illustrates how a fuel concern in one section of the system can affect the operation of the entire system and shows the importance of performing all the steps in a diagnostic procedure. The vehicle in the case study ran rough and lacked power and there was low fuel pressure in all operating ranges. First, the high pressure fuel pump was replaced, but the lack of power was still present. The diagnostic information advises to check for a restriction in the supply lines or a restricted filter. Replacing the fuel filter repaired the performance conditions. In the course, all of the related documents for the case studies are provided to give participants a better understanding of the diagnosis as well as specific information that may apply to certain components, systems or manufacturers. Enroll Today Go to acdelcotraining.com and log in to enroll in the Direct Injection course or to check out all the training courses on the ACDelco Learning Management System scheduled in your area. There are a variety of classroom training and Web-based courses available. 2015 ISSUE 4 Chevrolet Introduces All-New 2016 Camaro The sixth-generation, 2016 Chevrolet Camaro offers higher levels of performance, technology and refinement and is designed to maintain the sporty car segment leadership earned over the past five years. Its faster, more nimble driving experience is enabled by an all-new, lighter architecture and a broader powertrain range. In fact, vehicle mass has been reduced by 200 pounds or more, depending on the model. Six all-new powertrain combinations are offered, including a 2.0L Turbo, an all-new 3.6L V-6 and the LT1 6.2L V-8, which is SAE-certified at 455 horsepower (339 kW) and 455 lb-ft of torque (617 Nm) — for the most powerful Camaro SS ever. Each engine is available with six-speed manual transmissions or new eight-speed automatic transmissions. Camaro’s leaner, stiffer platform and slightly smaller dimensions are accentuated by a dramatic, sculpted exterior. Meticulously tuned in the wind tunnel, the exterior contributes to performance through reduced aerodynamic lift for better handling while enhancing efficiency. Inside, a driver-focused interior integrates class-leading control technologies, including a new Driver Mode Selector, configurable instrument cluster and a customizable ambient lighting feature. Only two parts carry over from the fifth-generation Camaro to the new Gen Six: the rear bowtie emblem and the SS badge. The 2016 Camaro goes on sale later this year – with an all-new convertible model, too. The Very First Camaro During the introduction of the 2016 Camaro, Chevrolet displayed a number of historic models, including the very first Camaro to roll off the assembly line. Carrying VIN #100001, this 1967 Camaro is documented as the first of 49 hand-built “pilot assembly” vehicles built at the Norwood, Ohio, plant in mid-1966 — early models built for evaluation before regular production commenced. It was fitted with a 3.7L inline-six engine and a three-speed manual transmission. It was the car Chevrolet used for the public introduction of the Camaro in August 1966, shortly before the car went on sale. It was also used in a number of public relations photos and promotional films. It eventually went to an Oklahoma Chevrolet dealer and passed through several owners before being turned into a drag racer in the 1980s. It was purchased by Cory Lawson around 2009 and he oversaw its restoration to productionline condition, with documentation assistance from the GM Heritage Collection. 1967 Camaro VIN #001 shown at the 2016 Camaro introduction. 11 12 2015 ISSUE 4 Training Schedule Current Virtual Classroom Training (VCT) Courses Course Number How to Take ACDelco Training Go to www.acdelcotechconnect.com and click the Training tab to log in to the ACDelco Learning Management System (LMS). To launch or enroll in courses in your training path, open the home page to view your Training Progress Status Report, select Show Detail, and then click the course number and title to view details on a specific course and to launch or enroll in the course. To view Instructor-Led Training (ILT) courses (ILTs are full-day hands-on classroom courses), click Take Training > Catalog > Catalog Search and select Instructor-Led Training under Delivery Type. To view Virtual Classroom Training (VCT) courses (VCTs are 1- to-2-hour live online courses), click Take Training > Catalog > Catalog Search and select Virtual Classroom Training under Delivery Type. To launch a Web-Based Training (WBT) course (WBTs are 1- to 4-hour self-guided online courses), click Take Training > Catalog > Catalog Search and select Service or Business WebBased Training under Delivery Type. To launch a TechAssist (TAS) course (TAS courses are 15- to 20-minute online presentations on a specific topic), click Take Training > Catalog > Catalog Search and select TechAssist under Delivery Type. To launch a Simulation Course (SIM) (SIMs require users to complete all repairs for a condition), click Take Training > Catalog > Catalog Search and select Simulation under Delivery Type. Detroit Training Center Moving The Detroit Training Center is moving from its current location in Warren, Mich., to a modernized facility in Troy, Mich. Beginning in August 2015, Service Technical College will provide training at the new site, at 1919 Technology Dr., Troy, Mich., located conveniently off of Interstate 75 and only seven miles from the previous Warren facility. ST-PU-0004-15 The new training center is built for today’s technicians, featuring four state-of-the-art classrooms, dedicated labs and a connected technician lounge/break area. Course Name S-AC07-05.01VCT HVAC Systems S-BK05-01.01VCT GM Braking Systems S-EL06-08.01VCT GM Global Electrical Systems 1 S-EP08-06.01VCT Engine Performance 1 S-EP08-07.01VCT Engine Performance 2 Current Instructor-Led Training (ILT) Courses Course Number Course Name S-AC07-02.01ILT Automotive Air Conditioning Advanced Refrigerant System Diagnostics S-AC07-03.01ILT HVAC Control System Operation and Diagnostics S-BK05-01.01ILT Braking Systems S-BK05-02.01ILT ABS Operation and Diagnosis S-BK05-03.01ILT Electronic Brake and Chassis Controls: Is the vehicle really smarter than the driver? S-DS11-02.01ILT Service Programming – Flash or Pass: Don’t pass up potential customers! S-DS11-13.01ILT Vehicle Network Communications: When modules talk, who is really listening? S-EL06-04.02ILT Network Communication Diagnosis S-EL06-10.02ILT Electrical Power Management S-EL06-11.02ILT Enhanced Automotive Circuit Diagnosis S-EL06-13.01ILT Body Electrical Global Diagnostics S-EL06-14.01ILT Advanced Body Control System Electrical Diagnostics S-EL06-17.01ILT Electrical Diagnostics: Chasing Lost Electrons S-EM01-01.01ILT Valvetrain Controls: Are they phasing you? S-EP08-03.01ILT Engine Performance Air Induction and Fuel System Diagnostics S-EP08-04.01ILT Engine Performance Fault Monitoring and Emission System Diagnostics S-EP08-05.01ILT Engine Performance Advanced Drivability Diagnostics S-EP08-06.01ILT After Combustion Sensors: Is what is in the exhaust making your engine run rough? S-EP08-07.01ILT Air Induction and Fuel Injection Systems S-EP08-08.02ILT Evaporative Emissions Controls: Why is there always a code but never a leak we can find? S-EP08-09.01ILT Spark Generation: Is a lack of spark sending you up in flames? S-EP08-10.01ILT Direct Injection S-EP08-81.02ILT Duramax Diesel Operation and Diagnosis
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