EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
[FoF.NMP.2011-1]
The Eco-Factory: Cleaner and more
resource - efficient production in manufacturing
Grant Agreement no: 285363
June 2012
EMC2-Factory Overall Vision
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project Scenario
PROJECT VISION
“By 2020, European transport sector eco-factories will be able to
reduce energy and resource consumption and emission more
than 30% per output unit below 1990 levels”
OVERALL OBJECTIVE
Enable European manufacturing industries to overachieve Europe
2020 program targets through development of advanced
sustainable technologies, methods and tools while enabling
industrial applicability and commercial exploitation
BUSINESS OBJECTIVES
SCIENTIFIC AND TECHNOLOGICAL
OBJECTIVES
Enabling
factors
EMC2-Factory Overall Vision
Integration
Technologies
Live
Technologies
CONSENSUS
OBJECTIVE
Community
Building
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project Summary
Project Title
EMC2-Factory - Eco Manufactured Transportation
Means from Clean and Competitive Factory
Funding Agency
European Commission – FP7-NMP-FoF 2011-1
Funding Scheme
Collaborative Project – Large Scale Project
Main Objectives
Cleaner and more resource-efficient production in the
manufacturing of transportation systems
Project keywords
- Sustainable manufacturing
-Holistic perspective in efficiency approaches
-Manufacturing demonstrators
Timetable
Oct 2011 – Sep 2014 (36 months)
Overall Project Budget
12,5 M€
Partners
CRF (IT), PoliMI (IT), Comau (IT), Siemens (D), Festo (D),
TUD PTW (D), TUB IWF (D), TNO (NL), TWI (UK),
Tecnalia (ES), Cecimo (B), Senseor (F), Correa (ES),
Spasa (ES), ITIA-CNR (IT), AIUT (PL)
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project Goals
•
•
Reduction of energy and resource
consumption in the European
transportation manufacturing
Energy and resource efficient process
technologies (focus on machining,
joining, assembly)
local climate
•
•
cooling
heating
energy
e.g. gas, oil,
electricity
emissions
•
e.g. temperature,
humidity, radiation
FACTORY BUILDING
Innovative production control systems
and efficient process control devices
(e.g. drives, actuators and sensors)
e.g. gas, waste
water
New methods and tools for planning,
optimization and life cycle evaluation to
support the design and management of
eco- factories (e.g. simulation, decision
support tools)
raw materials
technical
building
services
(TBS)
production environment
energy/media
exhaust air,
waste heat
e.g. comp. air,
steam, electricity
process/
machine 1
process/
machine n
products
scrap, waste
by-products
MACHINE
products
energy/media
auxiliaries
personnel
information
by-products , scrap/waste
process
gas emissions
heat
information
Provide an holistic perspective moving
away from isolated resource efficiency
approaches
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project’s consortium
End-User
Partners
Technologies
Providers
EMC2-Factory Overall Vision
Line/System
Builders
Research
Institutions
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project Timetable
October January
2011
January
2012
January
2013
September
2014
Requirements and
Best Available Technologies
Process Technologies
Production Control Systems
Planning, Optimization and Life
Cycle Evaluation
Integration
Automotive Industry Pilot
Rail Industry Pilot
Aerospace Industry Pilot
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project structure
WP 2 Requirements Analysis and Review of Best Available Technologies
WP 3 Process Technologies Re-engineering
Joining
Technologies
Machining
Assembly &
Material Handling
Monitoring
Smart
Controls
WP 4 Production Control
System Re-engineering
i.e. Machining Workshop
Efficient Drives
and Actuators
Production
Control
HVAC, Lighting…
Building
Recovery
WP 5 Planning, Optimization and Life Cycle Evaluation
Layout
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EMC2-Factory: Eco Manufactured transportation means from Clean and Competitive Factory
Project’s structure cont’d
Standards
Methodology
Tools for competitiveness analysis
€
WP 6 Eco-Factory Advanced Design and Management of Integration of Advanced Technologies
WP 7 Aerospace Industry Pilot
WP 8 Automotive Industry Pilot
WP 9 Rail Industry Pilot
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