Polymer Chemistry MBM 471 Lecture 1: Introduction Faculty Asst. Prof. İlke Anaç (e-mail:[email protected]) Room: 212 Content-1 Introduction: Basic concepts and definitions, classification of polymers, nomeculature of polymers, molecular weight and its distribution Polymerization mechanisms: Chain polymerization -Free radical polymerization -Cationic polymerization - Anionic polymerization Step- growth polymerization, ring-opening polymerization, coordination polymerization Chemical bonding and polymer structure, polymer molecular weight Thermal transitions in polymers Polymer modification: Copolymerization, post polymerization reactions and functional polymers Content-2 Polymer additives and reinforcements Polymerization techniques Polymer processing: an overview of processing techniques for thermoplastics and thermosets Solution properties of polymers Mechanical properties of polymers Polymer viscoelasticity Assesment Midterm- %35 (November 16) Final: %50 Quiz- %10 (4 quiz) Attendence % 5 Textbook • Textbook: Polymer Science and Technology, Robert O Ebewele (CRC press, New York,2000) • Additional Books: Introduction to Polymers, R.J. Young and P. A. Lowell (Stanley Thornes, 2nd edition) • Polymer Science & Technology, Joel R. Fried, Prentice Hall, 2nd edition • Polymer Kimyası, Prof. Dr. Mehmet Saçak, Gazi Yayınevi, 5. baskı • Polymer Teknolojisi, Prof. Dr. Mehmet Saçak, Gazi Yayınevi, 5. baskı Historical Background Ages ago - Natural Fibers Ex. Wool, silk, cotton In 1736, Charles Marie de La Condamine introduced the para rubber tree (natural rubber). Hevea brasiliensis Natural (hevea) rubber known as polyisoprene in its synthetic form. “Crying tree” (para rubber) Latex Coating Historical Background 1839-Charles Goodyear Vulcanization: Transformation of sticky natural rubber to a useful elastomer for tire use S8 1843-Charles Goodyear Ebonite High % vulcanization (1st synthetic plastic made from natural rubber) Fountain pen bodies smoking pipe mouthpiece bowling balls Synthetic Polymers Started 1847 “Cellulose nitrate” cellulose cellulose nitrate 1860s -Parkes (Electrical industry) and Hyatt (Billiard balls) “Celluloid” (1st artificial thermoplastic) Cellulose nitrate+ Camphor (as plasticizer) 1907-Leo Baekeland “Bakelite” (thermosetting phenol-formaldehyde resin) Bakelite letter opener Bakelite radio On further heating with HCHO, novalac undergoes cross-linking to an infusible solid called bakelite. It is hard scratch and water resistant. Bakelite telephone 1st truly synthetic plastic Bakelite distributor rotor Nobel Prize-Chemistry 1953 for “his discoveries in the field of macromolecular chemistry” 1920 “Macromolecular Hypothesis” Demonstrations of both synthetic and natural polymers Polymer is a giant molecule long chains of short repeating molecular units linked by covalent bonds Hermann Staudinger A chain of paper clips (above) is a good model for a polymer such as polylactic acid (below). Between 1925-1950 Phenomenal growth in the number of polymeric products that achieved commercial use 1950`s acetal and polycarbonates (automotive and appliance parts) 1960s-1970s- thermoplastic polyesters (exterior automotive parts, bottles), high barrier nitrile resins and high temperature plastics including materials such as polyphenylene sulfide, polyether sulfone. Definitions Polymer science is relatively a new branch of science . It deals with chemistry physics and mechanical properties of macromolecule . Polymer –is a large molecule consisting of a number of repeating units with molecular weight typically several thousand or higher Polymers are made up of many Monomers Many units One units Repeating unit – is the fundamental recurring unit of a polymer Monomer - is the smaller molecule(s) that are used to prepare a polymer Oligomer –is a molecule consisting of reaction of several repeat units of a monomer but not large enough to be consider a polymer (dimer , trimer, tetramer, . . .) Degree of polymerization (DP)- number of repeating units 1 2 3 Nylon 6,6 POLYETHYLENE Zig-zag conformation Substituent groups such as –CH3, -OCOCH3, CN, Cl or –Ph that are attached to the main chain of the skeletal atoms are known as pendant groups. Their structure and chemical nature can offer unique properties on polymer. Classification of Polymers A. Classification by Origin • Natural Polymers -Biological Origin - enzymes, nucleic acids, proteins -Plant Origin – cellulose, starch, natural rubber •Synthetic Polymers - Fibers - Elastomers - Plastics -Adhesives 3.Classification by Polymerization Mechanism Classification of polymers to be suggested by Carothers Addition polymers are produced by reactions in which monomers are added one after another to a rapidly growing chain. Most important addition polymers are polymerized from ethylene based polymers. •Initiation •Propagation Unsaturated (C-C double bond) (ethylene based monomers) •Termination Ring opening polymerization Polyoxymethylene Trioxane 2.Classification by Polymerization Mechanism Condensation polymers are obtained by random reaction of two molecules. A molecule participating in a condensation reaction may be a monomer, oligomer, or high molecular weight intermediate each having complementary functional end units, such as carboxylic acid or hydroxyl groups. Typically condensation polymerizations occur by the liberation of a small molecule in the form of gas, water, or salt. More recently, another classification scheme based on polymerization kinetics has been adopted over the more traditional addition and condensation categories. • Step growth • Chain growth 3.Classification by Polymer Structure Classification by Chain structure (molecular architecture) The architecture of the polymer is often physically determined by the functionality of the monomers from which it is formed. This property of a monomer is defined as the number of reaction sites at which may form chemical covalent bonds. bifunctional bifunctional bifunctional 3.Classification by Polymer Structure Classification by Chain structure (molecular architecture) (a) linear (b) branch The basic functionality required for forming even a linear chain is two bonding sites. Higher functionality yields branched or even crosslinked or networked polymer chains. Branched polymers have side chains, or branches, of significant points (known as junction points), are characterized in terms of the number and size of the branches (c) network Network polymers have three dimensional structures in which each chain is connected to all others by a sequence of junction points and other chains. Such polymers are said to be crosslinked and characterized by their crosslink density, or degree of crosslinking, which is related to the number of junction points per unit volume Non linear polymers may be formed by polymerization, or can be prepared by linking together (ex. crosslinking) pre-existing chains. 2.Classification by Polymer Structure Classification by Chain structure (molecular architecture) (d) ladder polymer Ladder polymers constitute a group of polymer with a regular sequence of crosslinks. diacetylene 2.Classification by Polymer Structure Classification by Chain structure (molecular architecture) (g) dendrimer Dendrimers are repeatedly branched, roughly spherical large molecules. 4.Classification by Polymer Structure Classification by Monomer Composition A. Homopolymer -contain only one type of repeat unit (A)) B. Copolymer -contain two different repeating units (AB) If there are three chemically different repeating unit, it is then called terpolymer Poly(styrene-co-acrylonitrile) (SAN) Type of Copolymers Random copolymer : -A-B-B-A-B-A-A-B-two or more different repeating unit are distributed randomly Alternating copolymer : -A-B-A-B-A-B-A-B-are made of alternating sequences of the different monomers Block copolymer : -A-A-A-A-B-B-B-B-long sequences of a monomer are followed by long sequences of another monomer B-B-B-B-BGraft copolymer : -A-A-A-A-A-A-A-A-Consist of a chain made from one type of monomers with branches of another type 5.Classification by Thermal Behavior A thermoset is a polymer that, when heated, undergoes a chemical change to produce a cross-linked, solid polymer.( Ex: urea-formaldehyde, phenol-formaldehyde, epoxies) Thermoplastic polymers soften and flow under the action of heat and pressure. Upon cooling, the polymer hardens and assumes the shape of the mold (container). (Ex: polyethylene, polystyrene, and nylon) 6.Classification by Preparative Technique A) Bulk polymerization-only the monomer (and possibly catalyst and initiator, but no solvent) is fed into the reactor. The monomer undergoes polymerization, at the end of which a (nearly) solid mass is removed as the polymer product. B) Solution Polymerization- involves polymerization of a monomer in a solvent in which both the monomer (reactant) and polymer (product) are soluble C) Suspension Polymerization- refers to polymerization in an aqueous medium with the monomer as the dispersed phase. Consequently, the polymer resulting from such a system forms a solid dispersed phase. D) Emulsion Polymerization- is similar to suspension polymerization but the initiator is located in the aqueous phase (continuous phase) in contrast to the monomer (dispersed phase) in suspension polymerization. Inorganic Polymers Cl CH3 O N Si P n n Cl CH3 Poly(dichlorophosphazene) polydimethylsiloxane Polyelectrolytes CH3 H2 C H2 C H C C n n COOH COOH Poly(acrylic acid) Poly(methacrylic acid) MOLECULAR WEIGHT The degree of polymerization represents one way of quantifying the molecular length or size of a polymer. This can also be done by use of the term molecular weight (MW). By definition, MW(Polymer) = DP × MW(Repeat Unit). A number-average molecular weight Mn : divide chains into series of size ranges and then determine the number fraction Ni of each size range Mn = ∑ Mi Ni / ∑ Ni where Mi represents the mean molecular weight of the size range i, and Ni is the fraction of total number of chains within the corresponding size range A weight average molecular weight Mw is based on the weight fraction wi within the size range. Mw = ∑ Mi Wi / ∑ Wi Polydispersity Index (PDI) A measure of the molecular-weight distribution is given by the ratios of molecular weight averages. For this purpose, the most commonly used ratio is Mw/Mn, which is called the polydispersity index or PDI. PDI= Mw/Mn Mw/Mn = 1 monodisperse Polymer sample consisting of molecules all of which have the same chain length. Mw/ Mn > 1 polydisperse Polymer consisting of molecules with the variety of chain length Nomenclature A. Types of Nomenclature a. Source name : to be based on names of corresponding monomer Polyethylene, Poly(vinyl chloride), Poly(ethylene oxide) b. IUPAC name : to be based on CRU, systematic name Poly(methylene), Poly(1-chloroethylene), Poly(oxyethylene) c. Functional group name : According to name of functional group in the polymer backbone Polyamide, Polyester Nomenclature d. Trade name : The commercial names by manufacturer Teflon, Nylon e. Abbreviation name : PVC, PET f. Complex and Network polymer : Phenol-formaldehyde polymer Vinyl polymers A. Vinyl polymers a. Source name : Polystyrene, Poly(acrylic acid), Poly(α-methyl styrene), Poly(1-pentene) b. IUPAC name : Poly(1-phenylethylene), Poly(1-carboxylatoethylene) Poly(1-methyl-1-phenylethylene), Poly(1-propylethylene) Polystyrene Poly(acrylic acid) CH2CH CH2CH CO2H Poly(α-methylstyrene) Poly(1-pentene) CH3 CH2C CH2CH CH2CH2CH3 Vinyl polymers B. Diene monomers CH 2CH HC CH 2CH CHCH 2 CH 2 1,2-addition 1,4-addition Source name : 1,2-Poly(1,3-butadiene) 1,4-Poly(1,3-butadiene) IUPAC name : Poly(1-vinylethylene) Poly(1-butene-1,4-diyl) Vinyl copolymer Type Connective Example Unspecified -co- Poly[styrene-co-(methyl methacrylate)] Statistical -stat- Poly(styrene-stat-butadiene) Random -ran- Poly [ethyelene-ran-(vinylacetate)] Alternating -alt- Poly[styrene-alt-(maleic anyhride)] Block -block- Polystyrene-block-polybutadiene Graft -graft- Polybutadiene-graft-polystyrene * A statistical polymer is one in which the sequential distribution of the monomeric units obeys the statistical laws. In the case of random copolymer, the probability of finding a given monomeric unit at any site in the chain is independent of the neighboring units in that position. Polystyrene-block-polybutadiene Polystyrene-graft-polybutadiene * Representative Nomenclature of Nonvinyl Polymers Monomer structure Polymer repeating unit Source or Common Name IUPAC name O H2C CH2 HOCH2CH2OH CH2CH2O CH2CH2O Poly(ethylene glycol) O H2N(CH2)6NH2 HO2C(CH2)8CO2H Poly(ethylene oxide) Poly(oxyethylene) Poly(oxyethylene) O NH(CH2)6NHC(CH2)8C Poly(hexamethylene Poly(iminohexanesebacamide) or Nylon6,10 1,6-diyliminosebacoyl) Abbreviations Abbreviation Name PVC Poly(vinyl chloride) HDPE High-density polyethylene LDPE Low-density polyethylene PET Poly(ethylene terephthalate) ABS Arcylonitrile-butadiene-styrene resin PBT Poly(butylene terephthalate) PE Polyethylene PMMA Poly(methyl methacrylate) PP Polypropylene PS Polystyrene PTFE Poly(tetrafluoroethylene) PEO Poly(ethylene oxide)
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