[email protected] IIE - Cuernavaca Overview of Applied superconductivity and applications Fig. 1: levitation of a NdFeB magnet using a nitrogen-cooled HTS bulk [matchrockets.com]. 05/10/2016 Dr. Frederic Trillaud 1 Contents Introduction. Timeline of superconductivity. Applications. Economical market. Diverse wire, tape and cable technologies. Manufacturers. Comparison between technologies. Instituto de Ingeniería – UNAM: existing projects. References. 05/10/2016 Dr. Frederic Trillaud 2 Superconductivity ✔ ✔ Superconductivity is characterized by the absence of a measurable resistance under certain conditions (theoretically the total absence of resistance). The term was first introduced in 1911 by Heike Kamerlingh Onnes after the discovery of the first type-I superconductor, Mercury. He received the Nobel prize in 1913 for its work on helium liquefaction. Two theories of superconductivity prevail: ✔ ✔ The macroscopic Ginzburg-Landau Ginzburg, Nobel laureate 2003), theory (Vitaly Lazarevich The microscopic BCS theory (Bardeen-Cooper-Schrieffer, Noble laureates 1972). Bardeen Ginzburg (1916-2009), Onnes (1853-1926), Dutch physicist [Wikipedia]. Russian physicist [Wikipedia]. 05/10/2016 Cooper Schrieffer John Bardeen (1908-1991), American physicist and electrical engineer [Wikipedia]. Leon Neil Cooper (1930-), American physicist [Wikipedia]. John Robert Schrieffer (1931-), American physicist [Wikipedia]. Dr. Frederic Trillaud 3 Timeline of superconductivity ✔ ✔ ✔ The following figure shows the timeline of technological progresses which led to the current state-of-the-art superconductors. After the capacity of producing liquid helium was achieved, many superconductors were discovered. However, it took nearly 50 years to migrate to the industrial sector. Out of the many found superconductors, only a few led to practical applications. Fig. 1: A timeline of superconductor discovery and their applications [Wikipedia] [Gurevich]. 05/10/2016 Dr. Frederic Trillaud 4 Advantages ✔ ✔ ✔ ✔ Superconductors can carry a large amount of current for a given cross-section area without measurable resistance. The absence of Joule dissipation allows to transfer power without losses. Current (A) NbTi 4000 Copper 16 Ratio 250 Tab. 1: Transport current comparison. Fig. 2 compares the resistivity of common conductors such as copper, aluminum and silver to a commercial superconductor. Table 1 gives an example of transport current capacity of copper and NbTi wires having same diameter equal to 1 mm. Whereas copper wires are operated at room temperature, NbTi wires must be cooled down to 4.2 K [lecture 1 document]. Fig. 2: Comparison of resistivity versus temperature between common-used electrical materials and commercial YBCO coated conductor provided by American Superconductor Corporation in 2006 [Trillaud]. 05/10/2016 Dr. Frederic Trillaud 5 Drawbacks ✔ ✔ ✔ Transferring power without losses is a strong motivation to develop superconductors in order to supersede conventional materials used in power distribution. To this date, the main application of superconductivity remains high energy physics and medicine. The cost is mitigated by the necessity to achieve strong magnetic fields. Two main issues must be addressed to allow superconductivity to increase its commercial potential: ✔ ✔ Simplification of the manufacturing process (reducing increasing batch length, homogenization of quality), cryogenic system efficiency). 05/10/2016 (reducing cost, ensuring Dr. Frederic Trillaud safety, cost, increasing 6 Bunch of applications ✔ Medicine: ✔ ✔ Science: ✔ ✔ Chemistry (NMR). ✔ Characterization (SQUID). LHC, fusion: Power applications: ✔ ✔ Physics (accelerators: ITER, microgravity). ✔ ✔ ✔ MRI Distribution (power cables) Power devices (transformers, energy storage, …) UPS, Electronics: ✔ Communications ✔ sensors ✔ Signal processing Transportations: Fig. 3: from top left to bottom right. NMR 900 MHz (Bruker EST), MRI 1.5 T (GE), Shanghai MagLev train, hall 1 of LHC tunnel [Google Images]. ✔ Trains (MagLev) ✔ Ships (cloaking hull, propulsion) 05/10/2016 Dr. Frederic Trillaud 7 Power applications: HTS power cable ✔ Various available technologies: ✔ ✔ ✔ Warm and cold insulation One phase per conductor or 3 phases per conductor Advantages over conventional cables: ✔ ✔ ✔ 3 cable, one cryostat Higher energy density (1 HTS cable against 3 to 5 conventional cables) Subterranean cables existing sites benefiting ✔ No electromagnetic pollution ✔ No heating issue from One phase, one cryostat Disadvantages: ✔ ✔ 3 phases, one cable Hollow Cost of material (~$200/kA-m) Need for cryogen (LHe, hydrogen, LN2, etc.) Fig. 4: Different technologies. 05/10/2016 Dr. Frederic Trillaud 8 Power applications: Fault-current limiter ✔ ✔ Two main topologies: ✔ Resistive ✔ Inductive Advantages over protection systems: ✔ ✔ ✔ ✔ conventional Low impedance in no-fault operation Passive system maintenance that requires Allow service continuation faults of short durations low during Fig. 5: Dramatic example of a fault occurring in power transformer. Disadvantages: ✔ Cost of material ✔ Need for a cryogenic cooling system Fig. 6: Left: inductive design (Courtesy J. Wolsky 2013). Right: resistive design [Nexans]. 05/10/2016 Dr. Frederic Trillaud 9 Power applications: SMES ✔ ✔ SMES: Superconducting Storage ✔ ✔ Solenoid (large stray field) Toroidal required) (larger amount of conductor Main applications: ✔ Storage such as batteries, flywheel, etc. ✔ Grid stabilization Fig. 7: General overview of a SMES system with its power converter [ClimateTech Wiki]. Advantages over conventional systems: ✔ Fast response time ✔ No moving mechanical parts ✔ ✔ Energy 2 topologies: ✔ ✔ Magnetic Environmental friendly (compared batteries for energy storage) to Disadvantages: ✔ ✔ Need for large systems to be of practical use in the power grid Power converter efficiency) related issues (cost and Fig. 8: Largest operated SMES systems [Oregon state]. 05/10/2016 Dr. Frederic Trillaud 10 Power applications: Motors ✔ ✔ ✔ Mainly for applications requiring compact light systems such as ships and aircrafts besides large generators (> 6 MW) for off-shore wind power A few tested have been built and Two possible configurations: ✔ ✔ ✔ prototypes Full superconducting machine (rotor and stator) Hybrid machine, generally the rotor is superconducting Fig. 9: 3D CAD an hybrid machine [IEEE Spectrum]. Competition with permanent magnet machines. Advantage, superconducting conductors require lesser amount of rare earth (cost). Fig. 10: Right: prototype of a 5 MW ship propulsion motor with exciter from American Superconductor Corporation [MaNEP]. Left: superconducting winding in cryostat. 05/10/2016 Dr. Frederic Trillaud 11 Science: accelerator of particles ✔ ✔ ✔ Main technologies: Bending and focusing magnets: LHC (>1125 tons of NbTi)[Narlikar] Future technologies in light sources: Superconducting undulators and wigglers Advantages over conventional technologies: ✔ Allow reaching higher energy beam ✔ Most of cases: the only feasible technology (LHC at >7 TeV) Light sources: Superconducting Undulators production of highbrilliance X-rays installed in the ANKA storage ring [Phys.org: KIT/ANKA/BNG] Fig. 11: SCU15 05/10/2016 for Fig. 12: Preliminary design of the Indian SCU at DAVV, Indore in collaboration with the Institute of Engineering of UNAM (MOU signed in 2015 for a 5 years collaboration). Dr. Frederic Trillaud 12 Present and future Benefits ✔ ✔ ✔ ✔ Betting on expected economical viability, the future benefits are substantial. A few advantages: ✔ Compactness. ✔ lightness. ✔ High energy density. ✔ Nearly no Joule losses. Impacts on society: ✔ Low maintainability. ✔ No visual pollution. ✔ Cost effective solutions. ✔ Reduction of green house effect. Fig. 13: from left to right. Underground network in Manhattan NY, USA, aerial power lines [Google Images], and comparison between a conventional motor and a superconducting motor of similar power [AmSC®]. New technologies focus on energy efficiency and environmental impacts. 05/10/2016 Dr. Frederic Trillaud 13 Market of superconducting systems ✔ ✔ ✔ The contribution of superconductivity to applications are slowly becoming a reality. Power devices made of NbTi wires or BSCCO wires are currently in operation. Some commercial products: ✔ ✔ ✔ ✔ NMR and MRI magnets. D-SMES (10 systems in the USA including TVA, Alliant Energy and Wisconsin Public Service)[D-SMES brochure]. Power cables from prototypes to pre-production systems (China, Denmark, Korea, Japan, Mexico, Spain, Russia). Upcoming products: ✔ ✔ ✔ power Motors (SeaTitan® wind engineered by AmSC®). turbine, ship propulsion Power distribution (Fault-Current demonstrators in Germany, China, ...). limiters: In Mexico, CIDEC (Centro de Investigación y desarrollo CARSO) is the only Mexican company developing and installing superconducting devices in Latin America [Condumex]. 05/10/2016 Dr. Frederic Trillaud Fig. 14: integration of a 2,000 ft long power cable in LIPA grid, Holbrook, long island, USA [AmSC®]. 14 Economical aspects ✔ ✔ ✔ ✔ The following table summarizes the superconductors available on the market. different commercial LTS have a fairly well-established niche where the generation of high magnetic field is required. The technology is near its apex and alternative materials are soon needed to go beyond the current state-of-the-art. HTS conductors are improving constantly. Lengths with better homogeneity increase yearly. However, the cost-performance must drop below $50/kA-m to have a significant commercial impact. Magnesium diboride is a fairly new superconductor discovered in 2001. Manufacturing techniques remains to be optimized. Tab. 2: comparison between commercially available conductors. Material Length (m) Price ($/kA-m) Type Applications Copper >1000 m $25-$50 Wire, cable, tape Power applications, science LTS >1000 m NbTi (8 T, 4.2 K): $4-$6 Nb3Sn (12 T, 4.2 K): $15-$30 Wire, cable Science, medicine, power devices MTS (MgB2) >1000 m $1 (projection) Wire, tape Medicine HTS (2G: YBCO, 1G: BSCCO) 2G: 56-790 m 1G: >1000 m 2G (0 T, 77 K): $200 1G (20 T, 4.2 K): $150 2G: tape 1G: wire, tape, cable Power applications, science 05/10/2016 Dr. Frederic Trillaud 15 Superconductor technologies ✔ ✔ ✔ Superconductors need particular manufacturing processes. In the following slides, a broad panel of common techniques are introduced. Crystallographic structures, phase diagrams, wire or tape layouts are presented as well. In addition to manufacturing processes, special handling is sometime required due to the poor mechanical properties of some superconducting phases. F i g . 1 5 : N b3Sn insulated cable. The filaments of superconductor are visible. 05/10/2016 Dr. Frederic Trillaud 16 NbTi conductors Bruker EST (NMR, MRI) Oxford Instruments (high stabilization) Outokumpu Poricopper (ITER) Cable in conduits (fusion) Aluminum stabilized cable (ATLAS toroid-CERN) 05/10/2016 Furukawa Electric (LHC) Dr. Frederic Trillaud 17 Nb3Sn NED project (future accelerators) Supercon Inc. (external stabilization) Supercon Inc. (internal stabilization) Bruker EST (rectangular conductor) Cable stack (Alstom-MSA) Cable in Conduit (ITER) 05/10/2016 Dr. Frederic Trillaud 18 BSCCO conductors BSCCO-2212 (Oxford Instruments) BSCCO-2223/Ag tape Power cable (Nexans, Endesa and Centre Labein Technalia) BSCCO-2212 cable (Oxford Instruments) 05/10/2016 Dr. Frederic Trillaud 19 YBCO conductors Copper laminated (AmSC®) Electroplated copper (Superpower Inc.) Roebel cable 05/10/2016 YBCO cable (AmSC® and ORNL) Dr. Frederic Trillaud 20 MgB2 conductors Mono-filament (Hyper Tech Research, Inc.) Tape (Columbus Superconductors SpA) 05/10/2016 Multi-filaments (Hyper Tech Research, Inc.) 19 strand MgB2/Ti/Cu Dr. Frederic Trillaud 21 Comparison between superconductors Fig. 16: Comparison of transport current of various superconductors at 4.2 K, self-field [P.J. Lee]. 05/10/2016 Dr. Frederic Trillaud 22 Manufacturers of superconductors ✔ The following list may not be exhaustive. manufacturers of superconducting wires: It presents various ✔ SuperPower Inc. (http://www.superpower-inc.com/) ✔ Oxford Instruments (http://www.oxford-instruments.com/Pages/home.aspx) ✔ American Superconductor Corporation (http://www.amsc.com/). ✔ Nexans S.A. (http://www.nexans.com/). ✔ Outokumpu (http://www.outokumpu.com/). ✔ Bruker EST (http://www.bruker-est.com/). ✔ Columbus Superconductors SpA (http://www.columbussuperconductors.com/). ✔ Supercon, Inc. (http://www.supercon-wire.com/default.html). 05/10/2016 Dr. Frederic Trillaud 23 Instituto de Ingeniería - UNAM ✔ Various international projects covering the development of power systems and scientific instruments based on superconducting technology: ✔ ✔ ✔ ✔ ✔ Thermal, mechanical and electromagnetic modelling of HTS bulks for electrical machines (collaboration with the University of Lorraine, Nancy, France) Design of a superconducting undulator for a new generation of Free Electron Laser (Memorandum of Understanding with the University of Indore, Indore, India) Design of a fault-current limiter for the national power grid program, collaboration with CEPEL, Brazil, and SupElec, France) (PhD Design of a HTS power cable in collaboration with Servicio Condumex S.A. (PhD program, on hold) Estimation of power losses in large scale superconducting devices (PhD program, collaboration with Karlsruhe Institute of Technology, Germany and the National High Magnetic Field Laboratory, Fl, USA) Thank you for your attention 05/10/2016 Dr. Frederic Trillaud 24 References ✔ ✔ [matchrockets.com] http://www.matchrockets.com/ether/superconductor.html [Wilson] M.N. Wilson, “Superconducting magnets”, Monographs on Cryogenics, 2, Clarendon Press, 1987. ✔ [Hyperphysics] http://hyperphysics.phy-astr.gsu.edu/hbase/solids/scbc.html ✔ [Wikipedia] Wikipedia: ✔ ✔ ✔ ✔ http://en.wikipedia.org/wiki/Timeline_of_low-temperature_technology ✔ http://en.wikipedia.org/wiki/Timeline_of_thermodynamics ✔ http://en.wikipedia.org/wiki/List_of_superconductors ✔ http://en.wikipedia.org/wiki/Meissner_effect [Leitner] Alfred Leitner: http://www.alfredleitner.com/superconductors.html [Godeke] A. Godeke, “Performance Boundaries in Nb3Sn Superconductors”, PhD thesis, University of Twente, PrintPartners Ipskamp, Enschede, The Netherlands, 2005. ISBN: 90-365-2224-2 [Nobelprize.org] http://nobelprize.org/nobel_prizes/physics/laureates/2003/illpres/vortices.html ✔ A. Gurevich, “General aspects of superconductivity”, SRF workshop, Beijing, China, 2007. ✔ [Trillaud] F. Trillaud, MIT 2007. ✔ [Google Images] http://www.google.com/imghp ✔ ✔ [Phys.org] SCU15 at ANKA synchrotron radiation facility, Karlsruhe Institute of Technology, Germany [Oregon state] Largest SMES. Internet website: http://www.physics.oregonstate.edu/~demareed/313Wiki/doku.php?id=superconductor_electricity_t ransmission 05/10/2016 Dr. Frederic Trillaud 25 References ✔ [ClimateTech wiki] http://www.climatetechwiki.org/technology/jiqweb-ee ✔ [MaNEP] http://www.manep-nccr.ch/en/technological-challenges/emfields.html ✔ [IEEE Spectrum]. Internet link: http://spectrum.ieee.org/energy/renewables/winner-superconductors-on-the-high-seas ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ [AmSC®] (American Superconductor Corporation): ✔ http://www.amsc.com/ ✔ http://www.amsc.com/newsroom/documents/LIPA%20Energized%200408%20-%20Final.pdf [P.J. Lee]: ✔ http://www.magnet.fsu.edu/search/personnel/getprofile.aspx?fname=Peter&lname=Lee ✔ http://www.magnet.fsu.edu/magnettechnology/research/asc/plots.html [Hoffman Laboratory, Harvard] Hoffman http://hoffman.physics.harvard.edu/materials/Cuprates.php Laboratory, Harvard: [Hyper Tech Research, Inc.] Hyper Tech Research, Inc.: http://www.hypertechresearch.com/ [MAGreen] M.A. Green, “The cost of helium refrigerators and coolers for superconducting devices as a function of cooling at 4 K”, LBNL, LBNL-63506, 2007. http://www.osti.gov/bridge/purl.cover.jsp?purl=/928493-GPQDBb/ [Sheaken] T.P. Sheaken and B. McConnell, “Cryogenic Roadmap”, DOE, Superconductivity program for Electric systems, 2001. http://www.ornl.gov/sci/htsc/documents/pdf/Cryogenic_Roadmap.pdf [Radebaugh] R. Radebaugh, “Refrigeration for Superconductors”, Proceedings of IEEE, Vol. 92, NO. 10, p. 1719.1734, 2004. [Strobridge] T.R. Strobridge and R.O. Voth, “REFRIGERATION TECHNOLOGY FOR SUPERCONDUCTORS”, IEEE Transactions on Nuclear Science, Vol. NS-24, NO. 3, p. 1222-1226, 1977. 05/10/2016 Dr. Frederic Trillaud 26
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