Flinders University School of Chemical and Physical Sciences Safe Operating Procedure Centrifuge-3500RPM PPE . EYEWEAR LATEX GLOVES LAB COAT COVERED SHOES Centrifuge SOP Number RA Number RA Score CHEM00005 CHEM00005 Low Contact Person Sean Graney SOP prepared by David Vincent 12116 Date: 12/10/2011 Review Date : 12/10/2016 General A centrifuge is used to separate liquid materials using high centrifugal forces. A 3500RPM centrifuge does this by spinning at a maximum of 3500 revs per minute (RPM). Samples are contained in either plastic or glass vials and these are placed into polymer vial holders that hang off a central metal rotor. The lid is closed and the rotor is set to spin at a set RPM for a defined amount of time. Hazards and Risks Failure of Vial Holders or Vials: even when used properly, centrifuge vials and holders are subject to mechanical stress that can result in their failure if they are damaged. All vials and vial holders must be inspected before starting the instrument and only used if no damage is evident. Vials or vial holders exhibiting signs of damage must be discarded. Vial Imbalance: Improper balancing of vials within the holders can induce vibration and this may cause vials and/or vial holders to break while the rotor is spinning. If vibration is noticed, stop the rotor spinning immediately and re-balance the vials. If a vial breaks, the centrifuge should be turned off and allowed to stand undisturbed for an appropriate amount of time before opening to allow aerosols to settle. Thirty (30) minutes is a commonly recommended waiting period. Entanglement: modern centrifuges have an interlocked lid that will not open until the rotor has stopped spinning. If this feature does not exist or fails there is an entanglement hazard. Under no circumstances should the lid be opened whilst the rotor is spinning. Fumes, Vapours, Leakage, Hazardous Materials: If using hazardous materials, use the centrifuge in a fumehood and not in an open area. All hazardous materials need to be risk assessed and an MSDS must be available prior to use. To minimise the chance of leakage when spinning, do not over-fill centrifuge vials. Poor Housekeeping: Vials, vial holders, rotors, and centrifuge interiors should be cleaned after use. Clean up any spills immediately using appropriate spill response procedures. Training Only authorised personnel who have received training may use a centrifuge. Untrained personnel need to contact the supervisor in charge of the laboratory (see below) for the appropriate training and all training must be recorded in the lab training register. Name of responsible person: Lydia Dieu, Jane Kim, Peter Pfieffer, Julie Bails, Room 230 Before startup Wear a lab-coat, safety glasses, gloves and protective footwear and ensure it is of a satisfactory standard. 1. Make sure that samples are in sample vials that (a) can withstand the required g forces, (b) are made of material that is compatible with that of the sample medium, so will not swell or crack (c) fit correctly into the vial holders, and (d) are sealed before centrifugation (including glass vials) 2. Do not fill the sample vials above maximum recommended level. 3. Before use, all vials and holders should be checked for cracks or any other damage. 4. Open the centrifuge lid with the red button. Check that the centrifuge chamber, drive spindle, and tapered mounting surface of the rotor are clean and free of scratches or burrs. 5. Place the filled vials in the vial holders, ensuring that all sample are sealed for glass vials, use the vial holders with separate 0-ringed lids Checking vial holders for damage 6. 7. Ensuring that the vials and vial holders are properly balanced in the rotor; (opposing samples must have the SAME WEIGHT), place the vial holders containing the vials in the slots, (materials of similar densities must be in opposite positions of the rotor). Vial holders must have lids and be balanced by weight 8. Close the lid. Make sure it clicks shut. Check to make sure the rpm dial is set to ZERO 9. Set the time on the timer to how long you wish to centrifuge. Close lid until it clicks and set timer In operation 1. Press the red start/stop button and slowly increase the rpm to the desired speed using the dial DO NOT START THE CENTRIFUGE WITH A HIGH RPM CHOSEN-START SLOW AND WORK UP TO THE DESIRED SPEED. Press Start/stop and THEN slowly increase RPM 2. Once a run is complete, make sure the rotor has COMPLETELY STOPPED before opening the centrifuge lid by depressing the red stop/start button. Never attempt to open the lid of a centrifuge or slow the rotor by hand while the rotor is in motion. Serious injury may result. 3. Remove sample vials. 4. Remember to return the rpm dial back to zero when you are finished. Clean-up procedures After use, tubes, rotors, and centrifuge interiors should be cleaned. Rotors and other exposed parts of centrifuges should always be kept clean free of chemicals and chemical residues. Metal rotors in contact with moisture for extended periods of time may result in corrosion and equipment damage. It is important that the rotor is left clean and dry after use. To avoid corrosion, do not expose aluminum rotor components to strong acids or bases, alkaline lab detergents, or salts (chlorides) of heavy metals (e.g., cesium, lead, silver or mercury) Clean up spills immediately, using appropriate spill response procedures. Definitions RPM-revolutions per minute, the spinning speed of the rotor. Vial-The tube containing the sample Vial Holder-The plastic tube containing the vial that hangs from the central rotor Hazards Identified Failure of vials and vial holders Entanglement Vial imbalance Fumes, vapours, hazardous materials Housekeeping Applicable Standards and References Standard/ Reference OHS Unit guidelines Title http://www.flinders.edu.au/ohsw/Plant/plant_page1.htm Plant Item Details Plant Id No. n/a Serial No n/a Model No Clements 150 and 325 Description of Plant Centrifuge 3500RPM Location Plant Physical Sciences Laboratories Equipment manual details Type of manual(mark those appropriate) Location of Copies : Operator On server and next to instrument Other (specify) ____________________________________________________ Breakdown Maintenance Details Special service precautions (mark those appropriate) lockout tagout isolation confined space entry high voltage SOP Authorisation Supervisor Name: Signature: Date:
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