® The community composting Technology patented for the bioxidation of the organic matter and the bioxidation of the compost Rev. 11/2014 AmbiComunity The community composting waste to treat and the minimum number of components for a composting plant is of three units. Controls The whole process is controlled by our exclusive software ambiControl, which ch measures and monitors the parameters, in order to set the best operative conditions. AmbiComunity is a technology created, developed and patented by Ambientalia, for the aerobic bioxidation of the organic matter and for the accelerated maturation of compost. This technology is a suitable plant for thee community composting, thanks to its modulation and its structure. The organic fraction of waste, is almost constituted by moisturised matter as by-product product of differenced sorting (before selected, is suitably mixed with structuring material. Before the beginning, the composting container in stainless steel, has been specifically designed in order to mix the organic matter with green waste and structuring material. During the filling the products are maintained within the drum in aerobic conditions, and thanks hanks to a handling device the aeration of the matter is ensured. Back view of ambiComunity This system allows to manage the composting process without provoking environmental impact. This type of plant has been developed for the small local communities, in order to support the management agement of the organic collection and the composting. The process takes place in the composting drum, and helps in reducing dispersal of waste caused by the wind, in avoiding runaway of leakages, and odoriferous gases. The containers present variable dimensional range, according to the amount of Side de view of ambiComunity Utilizing ambiComunity, the proximity composting plant Description of the composting process “Composting” is commonly referred to the aerobic stabilisation of organic matter, of residual of animals and vegetables. Thanks to this process occurs the formation of molecules with a short chain, easy to digest, hygienised and rich in humid matter. Thanks to this structure the matter is suitable for the fertilisation of the soil. The process is carried out by different strains of micro-organisms, operating in an aerobic environment such as bacteria, fungi, Actinomycetes, algae and protozoa, usually present in organic fraction of the biomass or artificially introduced. The process may be briefly described with the following reaction: organic material + O2 > compost + CO2 + H2O + NO3- + SO4 -- + heat Actually, the main role of the aerobic treatment consists in the stabilisation of the organic matter, in fact the main aims are as follow: • • Decrease of the fermentative processes, that cause the release of the odoriferous emissions; Reduction of the amount of waste to deliver to the landfill. Materials suitable for composting must have such biochemical characteristics as to ensure a regular actuation of the process; in particular they must be easily biodegradable by micro-organisms to such a degree as to ensure the latter sufficient nutriment and a correct process. These materials are: • vegetable refuse; • highly biodegradable organic substance-content waste deriving from manufacturing, commercial and services activities; • organic fractions from domestic use; • sludge from urban and agri-food purification; • zootechnical excrement. The various micro-organisms operate at defined heat levels, and their activity is influenced by the process temperatures to the extent that they can be distinguished in three classes: psychrophilic, mesophilic and thermophilic. Actually, each group presents different levels of performances, according to the thermic range, that is almost comprised between 0-30°C and 3045°C. Then, the increasing of the temperature in the biomass, causes the selection of the microbial population, in favour of the thermophilic species, whose optimal working conditions are between 50-65°C. The composting process takes place in anaerobic environment, and is characterised by the only presence of aerobic microbes. However, when the operative conditions are optimal, in the biomass takes place the formation of anaerobic pockets which trigger reactions due to anaerobic fermentations. The main byproduct of these fermentations are methane and butyric acid, that have mephitic odour. Is fundamental to control these gases, in order to guarantee the quality of the product, and to do not affect the compost with anaerobic reactions. Composting stages During the composting process, on the biomass occur the following stages: - Bioxidation. - Maturation. Decomposition (bioxidation) of the organic matter The composting process immediately begins with the destructuralisation of the organic fraction, which is most easily biodegradable (carbohydrates and hemicelluloses: sugars, organic acids, amino acids). This phase is carried out by aerobic microorganisms, with the oxygen consumption and the release of carbon dioxide and heat. Because of the energy that is generated by the oxidation reactions catalysed by the micro-organisms, the temperature of the piles increases progressively until reaching the thermophile range. This phase is known as “high rate phase” and generally lasts three or four weeks (times may vary depending on the characteristics of the substratum and the employed technique). The quickest increase of temperature (up to 55-60°C) occurs within the subsequent 24-48 hours following the setting up of the pile. The heat must be suitably dissipated because a further increase in temperature could lead to an inactivation of most of the micro-organisms. During the high rate phase, a sanitation is performed: it occurs when temperature values are above the threshold of 55°C, at least for 72h. The effect of this stage is the elimination of pathogenic bacterial that are potentially harmful for human health. A great concern is to be given to the thermophile phase, as it also leads to devitalisation of the seeds of any infesting plants, which can be present in the feeding mixture. The composting process occurs in natural conditions as well: it is simply accelerated, thanks to the biomass aeration, in monitored and optimized environmental conditions. Finally, the bioxidation process runs out with the decline of the thermophile fermentation reactions. Maturation The decrease of temperature provokes the maturation of the biomass, which is considerable as an enlarged mesophilic stage. At the end of this part, a stabilised material is obtained. In fact, the main aim of the composting process is obtaining a stabilised product, characterised by the reaching of biological maturity, ensuring the absence of environmental impacts. • Verify that the atmospheric emissions are comparable with a properly efficient composting plant. • Check the index of Dynamic Respiration (IR). In fact, the parameters identified after the treatments are below the limits imposed by law: mg O2/ Kg-1 SV h-1 < 1000. In order not to jeopardise the microbial population, it is indispensable to monitor temperature and keep the contribution of oxygen to the biomass constant. Two techniques can be employed to get this goal, individually or jointly: overturning of the piles and forced aeration. Advantages of ambiComunity Parameters and indices of process evolution Process Micro-organisms play a fundamental role in the decomposition of organic substance and there is a direct relationship between their activity and the evolution of the composting process. In other words, the progress and the speed of the process are strictly dependent on the factors that influence optimal conditions for the life of the micro-organisms operating in the different phases of the process. Results obtained highlight the plant capacity, that is comparable to an efficient traditional plant, with high levels of performances. The steps of the process are continuously monitored by ambiControl, the special software, developed to control the working stages, the air flow and the temperature within the biomass. Emissions Utilising ambiComunity for the composting With ambiComunity is possible to oxidise a relevant range of waste. The experience of Ambientalia in the management and construction of composting plants is a warranty in order to respect the limits imposed by the Italian legislation. The main objectives of ambiComunity are the following: • Control that the stabilisation process that occur is homogenous within the whole container. In order to contain the emissions, we have realised a system with partial recirculation of the air, that allow to cut down the atmospheric emissions up to the 85% during all the stages of the process. The concentration values of the odours produced and released in the atmosphere are below the limits prescribed by the Italian legislation for the composting plants. Functioning and management of the plant AmbiComunity have been developed for small communities, apartment buildings, hotels otels and etc. Wherever is not possible to install the traditional composting plants of huge dimensions, both for economic, logistic and management factors. A plant with appropriate measures, adapted to a small community, is the best option in order to optimise timise and ultimate the cycle of the selected collection, obtaining compost to utilise on the local land, in order to manage economically the waste. Detail of monitoring probe of temperature installed on ambiComunity ® Ambientalia S.r.l. Via Rodolfo Morandi, 76 40060 Toscanella di Dozza (BO), Bologna, Italy Tel. +39 0542 674004 Fax +39 0542 51722 www.ambientalia.com All texts and images are copyright. No production even partial or extract is permitted without written authorisation. © 2009 Ambientalia, All rights reserved – All the brand names mentioned are the property of Ambientalia ®. 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