Micro climate control in greenhouses based on phytomonitoring data Uwe Schmidt, Ingo Schuch, Dennis Dannehl, Thorsten Rocksch, Sonja Javernik Humboldt University Berlin Biosystems Engineering Division, Albrecht-Thaer-Weg 3, 14195 Berlin, Germany climate control innovations phytomonitoring concept From Phytomonitoring to Phytocontrol – prime examples • ventilation and fog control • irrigation control • screen control • CO2 control • dehumification control Conclusion… Founded by Innovations in Control Strategies: Unlimited set-points Accumulation set-point control Rate-of-change (proportional) set-point control Average, minimum or maximum set-point control Unlimited DIF settings Unlimited morning, afternoon, evening, night settings plus any time in between Set control per day for the entire growth cycle Fuzzy logic provides “intelligent” control decisions Controls to manage energy consumption and stagger equipment cycles to prevent power surges innovations in climate control disturbation Process Actuator Sensor PID controller disturbation Process Actuator control value SARA measurement set value control value Modell calculation controller set value • higher control precision by process adapted control algorithms • self-learning algorithms for the estimation of P-, I, D-gain factor • model leaded process control with model adaptation • thermo-dynamical models or • neuronal network models innovations in climate control model supported open loop control with a combination of steady state and dynamic model approach Schmidt, U.: 1996, Greenhouse Climate Control with a Combine Model of Greenhouse and Plant by Using Online Measurement of Leaf Temperature and Transpiration Acta Hort. 406: 89 - 98 Predictive open loop control with artificial neuronal networks Salazar, R. et. al. 2010, Neuronal Networks Models for Temperature and CO2 Control, Int. Journal of agricultural Research 5 (4): 191-200 innovations in climate control disturbation control value Process Actuato r heating control Sensor measurement PID controller set value disturbation control value Process ventilation control Actuato r Sensor measurement PID controller disturbation set value control value Process Actuato r Sensor CO2 control measurement PID controller set value disturbation control value Process screen control Actuato r Sensor measurement PID controller set value • fusion of different control circuits • handling of restrictions • intelligent management of the interaction of different technical systems Working with new control variables air temperature thermal radiation light conditions aerial environment relative ventilation humidity energyscreen thermal radiation air temperature plant leaf-, fruittemperature heating system light conditions shading stomatal aperture relative Growth humidity Artificial light photosynthesis CO2, concentration transpiration fog system respiration vapour pressure … CO2/O2 gas exchange irrigation sap flow … Watermanagement rhizosphere environment CO2 enrichment nutrient supply fertilization only a few seriously approaches for continuous measurements over the entire cultivation period… Solar Panel AC Power Adapter 12 V Battery PM-48M Photosynthesis Monitor 1 REF 36 LPM Auto/Man Auto Pump RS232 REF/LC Radio Communication Channel EPM gas exchange system by Steinbeis GmbH (developed by U. Schmidt, HU Berlin) PM Phytomonitor by Phytech Ltd. Israel (developed by Y. Ton) Introduction - The ZINEG network maximum greenhouse isolation, integration climate control closed greenhouses heat protection glass CO2 neutral heat supply in foliage greenhouses Berlin/Hannover economical evaluation founded by The new prototype of the Berlin Plant Response Monitoring System Bermonis permanent fixed leaf cuvette installation bar for 10 cuvettes at different positions hanging on the high wire electronic and pneumatic unit Bermonis embedded in the canopy result: climate control ventilation and fog control with net photosynthesis… PAR [W/m²] stomatal conductivity [cm/s] vapour concentration difference [g/kg] light use efficiency [%] SCHMIDT, U., 2004: Decision support for greenhouse climate control using a computerised Mollier Diagram. Acta hort. 654, 187 - 193 PAR [W/m²] stomatal conductivity [cm/s] vapour concentration difference [g/kg] light use efficiency [%] SCHMIDT, U., 2004: Decision support for greenhouse climate control using a computerised Mollier Diagram. Acta hort. 654, 187 - 193 PAR [W/m²] stomatal conductivity [cm/s] vapour concentration difference [g/kg] light use efficiency [%] SCHMIDT, U., 2004: Decision support for greenhouse climate control using a computerised Mollier Diagram. Acta hort. 654, 187 - 193 material and method: estimation of the microclimatic comfort zone method: mollier-plot-analysis by SCHMIDT ventilation set point: 25 °C Collector Reference June 11 Pannovy 30°C 30°C 25°C 25°C 20°C 20°C June 12 Encore 30°C 30°C 25°C 25°C 20°C 20°C June 13 Pannovy 30°C 30°C 25°C 25°C 20°C 20°C global radiation [W/m²] vapour concentration difference [g/kg] Fruit increment [µm/h] SCHMIDT, U., 2004: Decision support for greenhouse climate control using a computerised Mollier Diagram. Acta hort. 654, 187 193 light use efficiency [%] light use efficiency [%] irrigation control Phytomonitoring for water use prediction and irrigation control LT: leaf transpiration CT=f(LT;LAI) PM LAI model ΣCT = ΣCT +CT n ΣCT >setpoint ? y irrigation IR Overflow Overfl% ΣCT = 0 IR = ΣCT + ΣCT*Overfl% target: constant overflow after all irrigation cycles result: irrigation control with measured leaf transpiration electronically tilt-tray sensors under the gullies for overflow measurement electronically water meter for water input measurement 2500 estimated daily water consumption [kg] estimated daily water consumption [kg] 2500 y = 0,8029x + 129,77 R² = 0,711 2000 1500 1000 500 y = 0,7897x + 122,17 R² = 0,8035 2000 1500 1000 500 0 0 0 500 1000 1500 2000 measured daily water consumption [kg] 2500 0 500 1000 1500 2000 2500 measured daily water consumption [kg] Correlation between measured daily water consumption of 500 tomato plants and estimated water consumption based on transpiration measurement with the BERMONI system (March to June, n = 109 days). result: irrigation control with measured leaf transpiration overflow percentage 1,2 measured overflow [%] 1 0,8 average overflow: 63 % 0,6 standard deviation: 16 % 0,4 0,2 10:56 6:10 15:03 12:33 9:56 19:20 15:29 12:15 8:08 15:15 12:03 8:35 15:20 13:02 9:58 17:33 14:20 12:18 13:27 17:52 10:20 9:03 15:40 13:10 13:48 16:50 15:50 12:22 18:03 10:08 14:39 7:59 12:29 13:37 13:15 15:15 0 4 weeks overflow in the hydroponic closed system – target: 60 % overflow irrigation control: transpiration sum, strategy: after 40 l transpiration 64 l irrigation average overflow: 0.63 result: climate control thermal screen control discussion: Control of screen opening using net photosynthesis data 13 250 photosynthesis collector photosynthesis reference 11 PAR 200 screen closure collektor screen closure reference 9 18:00 10 % Opening for descending could air 100 closure do to PAR 5 50 3 0 1 -50 -1 0:00 0:30 1:00 1:30 2:00 2:30 3:00 3:30 4:00 4:30 5:00 5:30 6:00 6:30 7:00 7:30 8:00 8:30 9:00 9:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00 17:30 18:00 18:30 19:00 19:30 20:00 20:30 21:00 21:30 22:00 22:30 23:00 23:30 net photosynthesis [µmol/m²s] 15:45 -100 -3 -150 -5 -200 screen closure at photosynthesis below 3 µmol/m²s screen closure [%], radiation [W/m²PAR]] closure do to photosynthesis morning opening 7 150 Energy savings in comparison to greenhouse without screens Light reduction in comparison to greenhouses without screens 45 33 30 29 28 40 39 34 34 32 29 39 38 37 37 45 43 30 32 28 25 20 20 10 10 0 0 Januar Februar März April 25 20 20 20,6 15 15 14,8 10 10 8,3 6,8 5 5 5,2 4,3 3,1 2 2,7 2 2 2,6 2 2,3 3,2 4,0 2 2,2 2,6 0 Mai annual light portion % 46 relative light reduction in % 45 40 Energy savings in % 25 50 annual heating costs portion % 50 3,1 0 Januar Februar März April Mai 45 45 40 40 35 efficiency threshold with light dependent returns 35 30 30 25 20 25 efficiency threshold with constant returns 20 15 15 10 10 5 5 0 0 Januar Februar März April Mai day-night strategy efficiency threshold with a benefit above ratio of energy saving to light reduction Efficiency with different screen control strategies 1 hour later opening – 1 hour earlier closure 2 hours later opening – 2 hours later closure dynamic strategy – closure if heating is necessary Schuch, I., Kläring, H.P., Schmidt, U. Transparente Energieschirme auch am Tage?, Gemüse - Das Magazin für den professionellen Gartenbau, 10(49), S 10 - 13 Control of screen opening using net photosynthesis data Time difference between photosynthesis and radiation caused closure Radiation at closure time by photosynthesis 14,00% Minderung Heizenergie, Minderung Photosynthese 12,00% 2:15 70 W/m² 1:15 50 W/m² 2:55 116 W/m² Einsparung Wärmeenergie relative saving of the daily heat consumption relative reduction of theder daily net photosynthesis Minderung Photosynthese 1:42 75 W/m³ 10,00% 1:04 46 W/m² 8,00% 0:59 94 W/m² 6,00% 4,00% 2,00% 0,00% 11.3 12.3 14.3 15.3 17.3 Mittelwert Conclusions and future perspectives Conclusions: 1. Seasonal continuous measurements of plant transpiration and net photosynthesis leads to an evaluation of the plant - microclimate interactions witch are helpful to optimize climate control. 2. Phytometric data can used for process control to save energy and water – this is an essential prerequisite for introduction of this technology in the greenhouse automation marked 3. Up to now it seems to be beneficial to control ventilation, fog system, irrigation and thermal screens with phytometric information’s. Next Steps: 1. The BERMONIS prototype will produced by a Berlin enterprise (Pronova Limited) beginning end of 2014. 2. Next year In the Berlin ZINEG project further functions in the process control will controlled with phytometric information’s (CO2 enrichment, temperature control, humidity control). 3. As the icing on the cake the phytomonitor concept will extended by a new developed ethylene gas analyzer to detect plant stress or plant diseases. heat performance [kW] 100 50 cooling capacity heating capacity in the collector greenhouse electrical power for CHP heating capacity reference greenhouse overall heating capacity 0 -50 -100 25 100 inside air temperature 22 80 inside relative humidity 70 outside relative humidity 60 21 50 20 40 19 40 30 2 35 30 25 finned pipe condensation canopy transpiration VCD g/kg dew point distance to canopy 1,5 1 20 0,5 15 10 5 0 0 89.9 l 88.6 l -5 -0,5 -1 dew point distance [°C], VPD [g/kg] dew point temperature 23 relative humidity [%] 90 canopy leaf temperature 8:10 8:20 8:30 8:40 8:50 9:00 9:10 0:00 9:30 9:40 9:50 10:00 10:10 10:20 10:30 10:40 10:50 11:00 11:10 11:20 11:30 11:40 11:50 12:00 12:10 12:20 12:30 12:40 12:50 13:00 13:10 13:20 13:30 13:40 13:50 14:00 14:10 14:20 14:30 14:40 14:50 15:00 15:10 15:20 15:30 15:40 15:50 16:00 16:10 16:20 16:30 16:40 transpiration and condensation water flow [l/h] temperature [°C] 24 Thank you for your attention… www.zineg.de/?q=en/node/50 www.plantputer.com Humboldt-Universität zu Berlin Faculty for Agriculture and Horticulture Biosystems Engineering Division Dr. Uwe Schmidt Professor for Horticultural Engineernig [email protected]
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