Sandwich panels
PUR/PIR/PIR+
CERTIFICATES
8
Izopanel Sp z o. o. declares that the offered panels are manufactured in accordance with PN-EN 14509 standard and are subject to the Factory
Manufacture Control arising from this standard. Burning behaviour tests have been carried out at the notified laboratory Fires in Slovakia.
Burning behaviour parameters of panels with PUR core are given in accordance with PN-EN 14509:2010 standard.
Burning behaviour parameters of panels with PI/PIR+ core are given in accordance with PN-EN 14509:2013 standard.
PROFILE TYPES
Thanks to the variety of profile types of IZOPANEL sandwich panels lining and a wide selection of paint coats in various colours, our products can
give a unique character to any building.
L
R
linear
M
E
corrugated
grooved
smooth
Taking into consideration the panel type and lining colour, panels with polyurethane core are manufactured in the following permissible lengths:
PERMISSIBLE LENGTHS CHART
CORE
PANEL TYPE
PUR/PIR/PIR+
COLOUR GROUPS
I [m]
II [m]
IzoWall/IzoGold/IzoCold
16
12
9
IzoRoof
16
15
12
2 | IZOPANEL | PUR / PIR / PIR+ technical catalogue
III [m]
SCOPE OF APPLICATION
Izopanel PUR/PIR/PIR+ sandwich panels are manufactured in a process of continuous foam pouring between the steel sheet lining. They are
designed for use as wall and roof components of industrial, storage and public utility buildings. They are also used as insulation in the food and
refrigeration industries as components for cold rooms and freezers. They may also be used in agriculture as components of farm facilities.
Another example of application is thermal insulation in building engineering. Thanks to the variety of profile types of Izopanel plates lining and
a wide selection of paint coats in various colours, our products can give a unique character to any building. Additionally, panels with the
PIR/PIR+ foam core may be successfully used in buildings with higher requirements for fire resistance.
GENERAL INFORMATION
CORE
Polyurethane (PUR) and polyisocyanurate (PIR/PIR+) foams are expanded plastics produced as a result of a polyaddition reaction with
isocyanates in the presence of activating and stabilizing agents. As the blowing agent we use a traditional hydrocarbon - pentane, which is
perfectly safe for the ozone layer. By using special polyester-derived polyols in polyisocyanurate (PIR/PIR+) foams, we obtain more aromatic
bonds. Additionally, by means of increasing the so-called index in appropriate conditions, polyisocyanurate rings of high chemical resistance
are produced. As a result, in comparison to flat rings in the PUR foam, in the PIR/PIR+ foam three-dimensional structures are obtained.
The effect is that the PIR/PIR+ foam behaves much better in fire than the PUR foam. It also exhibits better mechanical and insulating
properties. PUR/PIR/PIR+ foams are characterised by very good physical and chemical parameters, high resistance to moisture, high chemical
3
resistance and resistance to fungi and mildew. Compression strength with 10% deformation is 150 kPa, with density of 40 kg/m ± 3.
LINING
Steel sheet
Requirements
Description
Steel type
according to PN-EN 10346
S250 GD
S280 GD
S320 GD
Steel grades with higher strength parameters for manufacture of
sandwich panels.
Sheet gauge [mm]
according to PN-EN 10143
0.40
0.50
> 0.50
For internal lining of the Izopanel sandwich panel.
For internal and external lining of the Izopanel sandwich panel.
For special applications.
Double-sided
zinc coat, electroplated, with weight of 225 - 275
2
g/m .
Double-sided aluminium
and zinc coat, electroplated, with
2
weight of 150 g/m .
Z225 - 275
Electrolytic coating
according to PN-EN 10346
AZ150
Paint coats
Standard Poliester 25 μm
Standard paint coat with thickness of 25 μm, resistant to weather conditions. This coat is smooth
and may be used for roofings and walls. Corrosion resistance class RC3.
Paint coat with thickness of 35 μm. It is smooth or granular and has good UV resistance.
Recommended for roofings and walls, for sandwich panels or accessories. Corrosion resistance
class RC4.
Paint coat with thickness of 55 μm. Strong coat with very good UV and corrosion resistance and
very good colour stability. Recommended for buildings exposed to difficult weather and
environmental conditions - on roofs, elevations or air conditioning devices. Corrosion resistance
class RC5.
High quality paint coat with thickness of 50 μm and aesthetic appearance. Perfect choice for
buildings that are to draw attention and stand the test of time. The product is under a unique
Confidex® Guarantee, granted for up to 30 years. It is particularly recommended in areas with high
levels of industrial pollution and in seaside regions. Corrosion resistance class RC5.
HDS
HDX
Prisma
FoodCoat
Paint coat with thickness of 200 μm. Most often chosen by architects in Europe for walls and in
particular roofs, where highest durability and quality are required.
It is particularly recommended in areas with high levels of industrial pollution and in seaside
regions. Also under Confidex ® Guarantee with the period of up to 30 years. Corrosion resistance
class RC5.
Special paint coat with thickness of 35 μm for agricultural applications, resistant to aggressive
conditions inside farm buildings. Corrosion resistance class RC3.
Special paint coat with thickness of 50 μm for food industry applications, such as cold stores;
approved for contact with food.
FoodSafe
Special paint coat with thickness of 120 μm for food industry applications, such as cold stores,
approved for contact with food. Resistant to most cleaning agents.
HPS 200
FarmCoat
STAINLESS STEEL
PUR/PIR/PIR+ panels are also manufactured with austenitic stainless steel lining, using two basic grades of steel:
Designation
according to
EN 10088
1.4301
Designation
according to
AISI/ASTM
304
C
Si
Mn
P max
S
N
Cr
Mo
Ni
≤ 0.07
≤ 1.00
≤ 2.00
0.045
≤ 0.015
≤ 0.11
17.50 - 19.50
-
8.00 - 10.50
1.4404
316L
≤ 0.03
≤ 1.00
≤ 2.00
0.045
≤ 0.015
≤ 0.11
16.50 - 18.50
2.00 - 2.50
10.00 - 13.00
Chemical composition (%)
IZOPANEL
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PUR / PIR / PIR+technical catalogue |
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IzoWall
L/R/M/E
Wall panel
L/R/M/E
1150
Profiled lining with a unique surface design.
Large bend radii guarantee durability of lining protective coatings.
Double panel lock guarantees best fire resistance properties.
Profiled edges facilitate assembly and ensure proper thermal insulating power.
Core made of stiff, freon-free, self-extinguishing PUR/PIR/PIR+ foam with very good thermal
insulation properties.
Seamless polyurethane seal keeps proper thermal insulating power and tightness of joint applied in manufacture.
Aluminium foil prevents diffusion of gases and water vapour penetration into the insulating
core.
The IzoWall sandwich panels are designed for use on external walls, suspended ceilings and internal walls. They may be installed vertically or
horizontally. Fastening to the supporting structure is carried out with use of self-drilling screws. Amount of the screws and their arrangement
should be determined according to the “Technical catalogue”.
PUR
thickness
[mm]
40
weight
[kg/m2]
0.4/0.5 mm 0.5/0.5 mm
λ
[W/(m•K)+
PIR
U
[W/(m2•K)+
λ
[W/(m•K)+
PIR+
U
[W/(m2•K)+
0.57
λ
[W/(m•K)+
0.54
U
[W/(m2•K)+
9.0
9.8
60
9.8
10.6
80
10.6
11.4
100
11.4
12.2
0.22
0.21
0.21
120
12.2
13.0
0.18
0.18
0.18
0.37
0.022
0.35
0.28
0.021
PUR
thickness
[mm]
0.35
0.26
0.021
PIR
0.26
Thermal
insulating power
PIR+
reaction to
fire
fire
reaction to
fire
fire
reaction to
fire
fire
fire
propagation resistance
fire
propagation resistance
fire
propagation resistance
40
Bs2, d0
NRO
NRO
EI15
Burning
behaviour
EI15
EI15
120
-
Bs2, d0
NRO
Bs2, d0
100
-
-
-
60
80
0.54
Bs1, d0
EI30
waterproofness
air permeability at pressure difference of 50 Pa
A class
absolute leakproofness
Leakproofness
Parameters according to PN-EN ISO 717-1:1999
thickness
[mm]
RA2≥
RA1≥
RW≥
20
23
25
Maximum length [m] of a single-span beam as a panel with 0.4/0.5 mm bright coloured lining, double-sided linear
profile type for individual values of specific load [kN/m2], with limiting ULS.
-1 kN/m
40
60
80
100
120
Acoustic properties
2.7
3.3
3.8
4.3
4.7
2
-0.6 kN/m
3.5
4.2
4.9
5.5
6.0
2
-0.4 kN/m
4.2
5.2
6.0
6.7
7.4
2
0.4 kN/m
4.8
5.9
6.8
7.6
8.3
2
0.6 kN/m
3.9
4.8
5.5
6.2
6.8
2
1 kN/m
2
3.0
3.7
4.3
4.8
5.2
The table above is only a simplified summary of the Strength Properties Tables - a separate study that is the proper basis for strength
calculations.
4 | IZOPANEL | PUR / PIR / PIR+ technical catalogue
Load capacity
IzoGold
L/R/M/E
Wall panel with hidden fastening
L/R/M/E
1080
Profiled lining with a unique surface design.
Hidden fastener gives the facade a uniform appearance.
Large bend radii guarantee durability of lining protective coatings.
Double panel lock guarantees best fire resistance properties.
Profiled edges facilitate assembly and ensure proper thermal insulating power.
Seamless polyurethane seal keeps proper thermal insulating power and tightness of joint - applied
in manufacture.
Aluminium foil prevents diffusion of gases and water vapour penetration into the insulating core.
Core made of stiff, freon-free, self-extinguishing PUR/PIR/PIR+ foam with very good thermal
insulation properties.
The IzoGold sandwich panels are designed for use on external walls, suspended ceilings and internal walls. They may be installed vertically or
horizontally. Fastening to the supporting structure is carried out with use of self-drilling screws. Amount of the screws and their arrangement
should be determined according to the “Technical catalogue”.
PUR
thickness
[mm]
60
weight
[kg/m2]
0.4/0.5 mm 0.5/0.5 mm
9.0
9.8
λ
[W/(m•K)+
PIR
U
[W/(m2•K)+
80
9.8
10.6
10.6
11.4
120
11.4
12.2
0.022
[mm]
100
U
[W/(m2•K)+
0.40
0.28
0.021
0.23
0.19
0.28
0.021
0.22
0.22
0.18
0.18
PIR
Thermal
insulating
power
PIR+
reaction to
fire
fire
reaction to
fire
fire
reaction to
fire
fire
fire
propagation resistance
fire
propagation resistance
fire
propagation resistance
60
80
λ
[W/(m•K)+
0.40
0.29
PUR
PIR+
U
[W/(m2•K)+
0.42
100
thickness
λ
[W/(m•K)+
Bs2, d0
NRO
Bs2, d0
NRO
NRO
-
Burning behaviour
EI15
EI15
120
Bs2, d0
waterproofness
air permeability at pressure difference of 50 Pa
A class
absolute leakproofness
Leakproofness
Parameters according to PN-EN ISO 717-1:1999
thickness
[mm]
RA2≥
RA1≥
RW≥
20
23
25
Maximum length [m] of a single-span beam as a panel with 0.4/0.5 mm bright coloured lining, double-sided linear
profile type for individual values of specific load [kN/m2], with limiting ULS.
-1 kN/m
60
80
100
120
Acoustic properties
3.3
3.8
4.3
4.7
2
-0.6 kN/m
4.2
4.9
5.5
6.0
2
-0.4 kN/m
5.2
6.0
6.7
7.4
2
0.4 kN/m
5.9
6.8
7.6
8.3
2
0.6 kN/m
2
4.8
5.5
6.2
6.8
1 kN/m
2
3.7
4.3
4.8
5.2
Load capacity
The table above is only a simplified summary of the Strength Properties Tables - a separate study that is the proper basis for
strength calculations.
IZOPANEL
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PUR / PIR / PIR+technical catalogue |
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IzoCold
L/R/M/E
Cold store panel
L/R/M/E
1150
Profiled lining with a unique surface design.
Sealant applied at the construction site (optional).
Large bend radii guarantee durability of lining protective coatings.
Profiled edges facilitate assembly and ensure proper thermal insulating power.
Double panel lock guarantees best fire resistance properties.
Labyrinth core joint eliminates thermal bridge.
Core made of stiff, freon-free, self-extinguishing PUR/PIR/PIR+ foam with very good
thermal insulation properties.
The IzoCold sandwich panels are designed for use on external walls, suspended ceilings and internal walls of cold stores and freezers. Most
often they are installed vertically. Panels with the PIR/PIR+ core are characterised by improved fire protection properties and slightly better
thermal properties.
PUR
thickness
[mm]
weight
[kg/m2]
0.4/0.5 mm 0.5/0.5 mm
λ
*W/(m•K)+
PIR
U
[W/(m2•K)+
λ
*W/(m•K)+
PIR+
U
[W/(m2•K)+
λ
*W/(m•K)+
U
[W/(m2•K)+
120
12.2
13.0
0.18
0.18
0.18
140
13.0
13.8
0.16
0.15
0.15
160
13.8
14.6
0.14
0.13
180
14.6
15.4
200
15.4
16.2
0.11
0.11
0.11
220
16.2
17.0
0.10
0.10
0.10
0.022
0.021
0.12
PUR
thickness
[mm]
0.021
0.12
PIR
0.13
0.12
Thermal
insulating
power
PIR+
reaction to
fire
fire
reaction to
fire
fire
reaction to
fire
fire
fire
propagation resistance
fire
propagation resistance
fire
propagation resistance
120
140
160
180
EI30
Bs2, d0
NRO
-
Bs2, d0
NRO
EI15
Bs1, d0
NRO
200
Burning behaviour
EI30/EI60*
220
* panels sewn by screws on both sides every 150 mm
waterproofness
air permeability at pressure difference of 50 Pa
A class
absolute leakproofness
Leakproofness
Parameters according to PN-EN ISO 717-1:1999
thickness
[mm]
RA2≥
RA1≥
RW≥
20
23
25
Maximum length [m] of a single-span beam as a panel with 0.4/0.5 mm bright coloured lining, double-sided linear
profile type for individual values of specific load [kN/m2], with limiting ULS.
-1 kN/m
120
140
160
180
200
220
Acoustic properties
4.7
3.9
4.2
4.5
4.7
4.9
2
2
-0.6 kN/m
6.0
5.1
5.4
5.7
6.1
6.4
2
-0.4 kN/m
7.4
6.2
6.6
7.0
7.4
7.8
0.4 kN/m
8.3
7.8
8.3
8.8
9.2
9.7
2
0.6 kN/m
5.9
6.3
6.7
7.1
7.5
7.9
2
2
1 kN/m
5.2
4.9
5.2
5.5
5.6
5.6
The table above is only a simplified summary of the Strength Properties Tables - a separate study that is the proper basis for strength
calculations.
6 | IZOPANEL | PUR / PIR / PIR+ technical catalogue
Load capacity
IzoRoof
TR
Roof panel
L/R/M/
E
1080
Profiled lining with a unique surface design.
Large lining bend radius guarantees durability of the protective coating.
Seamless polyurethane seal, applied in manufacture, guarantees joint tightness.
Capillary action preventing chamber.
Core made of stiff, freon-free, self-extinguishing PUR/PIR/PIR+ foam with very good thermal
insulation properties.
Profiled edges guarantee tightness of joint.
Aluminium foil prevents diffusion of gases and water vapour penetration into the insulating core.
The IzoRoof sandwich panels are designed for use as roofs for various buildings. Fastening to the supporting structure is carried out with use of
self-drilling screws. Amount of the screws and their arrangement should be determined according to the “Technical catalogue”.
PUR
thickness
[mm]
weight
[kg/m2]
0.4/0.5 mm 0.5/0.5 mm
λ
*W/(m•K)+
PIR
U
[W/(m2•K)+
λ
*W/(m•K)+
PIR+
U
[W/(m2•K)+
λ
*W/(m•K)+
U
[W/(m2•K)+
60
10.2
11.1
0.36
0.35
0.35
80
11.0
11.9
0.27
0.26
0.26
100
11.8
12.7
0.22
0.21
120
12.6
13.5
140
13.4
14.3
0.16
0.15
0.15
160
14.2
15.1
0.14
0.13
0.13
0.022
0.021
0.18
PUR
thickness
[mm]
0.18
PIR
reaction to resistance
to ext. fire
fire
-
BROOF(t1)
Cs2, d0
-
REI15
Bs2, d0
-
BROOF(t1)
Bs2, d0
Burning behaviour
BROOF(t1)
REI15
140
0.18
Thermal
insulating
power
fire
reaction to resistance
fire
to ext. fire resistance
resistance
fire
80
120
0.21
PIR+
fire
reaction to resistance
to ext. fire
resistance
fire
60
100
0.021
Bs1, d0
REI30
160
waterproofness
air permeability at pressure difference of 50 Pa
A class
absolute leakproofness
Leakproofness
Parameters according to PN-EN ISO 717-1:1999
thickness
[mm]
RA2≥
RA1≥
RW≥
20
23
25
Maximum length [m] of a single-span beam as a panel with 0.4/0.5 mm bright coloured lining, double-sided linear
profile type for individual values of specific load [kN/m2], with limiting ULS.
-1 kN/m
60
80
100
120
140
160
Acoustic properties
3.7
4.2
4.6
5.0
4.2
4.5
2
-0.6 kN/m
4.9
5.5
6.1
6.7
5.6
6.0
2
-0.4 kN/m
3.0
4.0
4.9
5.7
6.3
7.0
2
0.4 kN/m
3.0
4.0
4.9
5.7
6.3
7.0
2
0.6 kN/m
2.0
2.6
3.4
4.1
4.5
4.9
2
1 kN/m
2
1.1
1.3
1.6
2.0
2.1
2.6
Load capacity
The table above is only a simplified summary of the Strength Properties Tables - a separate study that is the proper basis for
strength calculations.
IZOPANEL
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PUR / PIR / PIR+technical catalogue |
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Head office:
80-298 Gdaosk, ul. Budowlanych 36
Tel. +48 58 340 17 17
Fax +48 58 340 17 18
e-mail: [email protected]
www.izopanel.eu
Due to dynamic development of the company and possible technical changes, Izopanel sp. z.o.o. reserves the right to introduce changes within this catalogue
without notice. This catalogue does not constitute an offer according to art. 66 and subsequent articles of the Civil Code. Declarations of Performance
Characteristics and Technical Approvals (available at our website) are (unlike this document given for reference only) are the only documents to officially define
and specify the declared value ranges for Performance Characteristics of the products presented. Specifications valid as of 01/2016. The most recent catalogue
version in English is available at our website. Our Strength Properties Tables shall not release the designers of structures from the obligation of carrying out
verifiable statistical calculations, according to the Building Code.