Welcome to Ethiopian Textile Industry Development Institute TEXTILE INDUSTRY DEVELOPMENT IN ETHIOPIA An Overview of Facts and Opportunities Ethiopian Textile Industry Development Institute (ETIDI) October, 2014 A brief History Textile sub-sector has long history of tradition in Ethiopian beginning from the old times. •People make clothes from the cotton supplied by small holder farmers •This traditional cottage industry is inherited and continues up to now •Making an important contribution to textile requirements. The Beginning of Modernizing the Sector The first integrated mill was established in 1939 in Dire Dawa Town by the name Dire Dawa Textile Factory, which marked the beginning of textile industrialization. CURRENT STATUS OF MEDIUM & LARGE LEVEL TEXTILE INDUSTRIES Textile Products contributed 1.6% to the GDP (nominal) and accounted 12.4% of the Industrial output by value terms in 2010. Annual Production capacity of Textile and Apparel Industry o 102 thousands tons of yarn 207 million meter woven fabric 50 million kg of knitted fabric 63 million pcs of knitted garment and 28 million pcs of woven garment Employed more than 48,000 workers For the last eight years, the export performance of the sector has show an increasing trend, on average 50% per annum. The country gains USD 111.3 Million in the last fiscal year Number of Operational Factories as Per to the Value Chain S. No. Area of Operation Number of Factories 1 Ginning 18 2 Integrated Textile Mills 20 3 Spinning 5 4 Weaving and/or Knitting 12 5 Handloom (medium size) 6 6 Dyeing and Printing 3 7 Blanket Factory 6 8 Garment Factory(knitted/woven) Total 60 130 Type of product, product range and production capacity In the country now a days from 10s to 20s on open end and up to 60s count ring frame have been produced with the available technology Total Spindle available Installed capacity(Ton/day) Ring Frame Open End 288480 14480 260 The Existing Technology in Spinning Manufacturers Machines TRUTZSCHLER Blow Room, Card, Draw Frame ZINSER Roving and Ring frame SCHLAFHORST Open end and winding ORLINKON SCHLAFHORST a combination of zinser and schlafhorst for roving ring open end and winding MURATEC Automatic Winding RIETER Blow room up to ring and open end LUWA Humidification Plant MARZOLIE From Carding up to Ring Frame Total The Existing Technology in Weaving Type Of Machine Make Available Number Of Machines Shuttle loom Hutenslay Rapier weaving Somet, Picanol,dornier, vamatex, Versamat Air jet weaving Picanol, Dornier 211 Water jet Tsuelakoma 190 Projectile weaving Sulzer 24 Handloom ethiopia 143 Total 24 1,199 1791 The Existing Technology in Knitting Type Of Machine Make Available Number Of Machines Single Jersey knitting machine Pailung, Pilotelli, Mayer, Monarch, Weliknit, Terrot, Orizio, Protti 175 Double jersey knitting machine Fukuham, Monarch, Mayer, Terrot, Pi-lung, Norah 65 Flat bed knitting machine Shima-sika, Protti, Norah 28 Socks knitting machine 536 Jacquard knitting machine Pailung Warp knitting Mayer & ci Total 9 6 813 The Existing Technology in Finishing Type Of Machine Make Year Of Manufacture Singing machine Ostoffsenge Reggiani 1982-2004 Scouring-Bleaching machine Textim Gollera 1972-1983 Mercerizing machine Textima Gollera Comerio 1964-1982 Continuous washing machine Erbateck Gollera Dilmenler Longclose Obeim Galvani Obermayer 1972-2009 Yarn dyeing machine 1972-2009 The Existing Technology in Finishing Type Of Machine Fabric Dyeing machine Drying machine Make Thies Fongs Beneks Brazoli Dilmenler Sclavo Benninger Henerikson Monfort Longlose Galvani Fongs Omez Goller Unitechsantaluzia Year Of Manufacture 1959-2009 1965-1997 The Existing Technology in Finishing Type Of Machine Make Year Of Manufacture Stenter Bruckner Monforts Textima 1969-2004 Calendaring machine Poltecks Monforts Comerioercole 1969-2008 Sanforizing/compacting machine Bruckner Santeks Tube-tex 1975-1998 Decatizing machine Speratto SPA Beilla Shrunk 1987-2004 The Existing Technology in Finishing Type Of Machine Make Year Of Manufacture Raising m/c Lafer 1987-2004 Shearing m/c Lafer 1987-2004 Printing machine Reggiani Rijiecon 1970-2009 Curing machine salwade 1989-2009 Quality control machine Guvencelik Simat 1964-2004 Role winding machine Menschner Textima 1962-2007 Projects Under Investment Process N Name of o Company 1 Karl International Investor’s Citizenship India Product Type Garment 2 Gulf Textile Pakistan Garment 3 Velocity India Garment Rented Shade in Bole Lemi Industry Zone and will start operation soon Rented Shade in Bole Lemi Industry Zone and will start operation soon Undergoing process to start project in Mekele 4 Experience Clothing Pakistan Garment Undergoing process to get land in Addis Ababa 5 Dima Faiweiwei Ethio-China Spinning Operational 6 Shin TS Com Korea Garment Rented Shades in Bole Lemi Phase 2 7 8 9 Jay Jay mills SVP Green Valley India India India Garment Spinning Spinning Rented Shades in Bole Lemi Phase 2 Finalizing bank process and will soon start construction Will soon start construction 10 11 12 13 14 New wide Garment Shin TS Atraco Myungsung Akper Taiwan Korea Garment Garment Garment Garment Integrated Rented Shades in Bole Lemi Phase 2 Rented Shades in Bole Lemi Phase 2 Rented Shades in Bole Lemi Phase 2 Rented Shades in Bole Lemi Phase 2 Taken land in Ejere, Oromia and starting bank process China Turkey Status OPPORTUNITIES Textile Industry Considered as number one priority sector by the Government‘s Industrial Development Strategy. Availability of more than 3.2 million hectare of land and suitable climate for cotton cultivation, but only some 6.9 % utilized so far. Huge potential for organic cotton cultivation. Ethiopia, known as the water tower of Africa, Provides one of the Cheapest environmentally friendly hydroelectric power supplies in the world (5 US cents/per kwh). Low cost and easily trainable skilled labor force (wages 40USD / a month), less than Africa’s average. OPPORTUNITIES CON’T • Skilled labor in the sector is increasing rapidly as a result of fast growing education and training institutions in Textile Technology; two institutes, a couple of textile Engineering departments in different Universities and a lot of hundreds of TVET Schools and private training institutions. • Quota and duty free market access to the US and EU as well as COMESA markets. In addition Ethiopia signed with more than 16 bilateral trade agreement, which include China, India, Turkey and Russia. • Ethiopia offers one of the largest domestic markets in Africa, given its population size and rapid economic growth. …OPPORTUNITIES CON’T • Provision of infrastructure and service furnished (specialized) economic zones. For e.g Kombolcha Textile Cluster, Dire Dawa Industrial Zone, Hawassa Industrial Zone, Gondar Industrial Zone, Mekele Industrial Zone, Jimma Industrial Zone and Addis Ababa Industrial Zone (s). • Easy access to land on a lease fee ranging from 0 to 3USD/m2 in regional states for a lease period of 60-80 years depending on the specific investment location. • English language is widely used in the business sector as it is the medium of instruction in secondary and tertiary schools of the country. INCENTIVES Aim: To encourage investment and promote the inflow of foreign capital and technology into Ethiopia (both domestic and foreign). 1. Investment Incentives Tax holidays: 100% Duty free importation of new or used machineries, equipments, construction materials and vehicles (used as capital goods for the investment) as far as it is not producible locally in Ethiopia. Duty free importation of spare part of 100% of capital investment for the first 5 years of operation. Ownership Transfer of invested capital goods to third party enjoying similar privilege. It is possible to hire international expatriates free from income tax as far as they stay for no more than two years. Reconciliation of VAT for materials purchased locally during the project period is possible if declared in 6 months time. 2. Financial Incentives Development Bank of Ethiopia (DBE) extends a 70% loan against 30% equity contribution in cash by the investor for Brand New Establishments. DBE’s extends loan with an interest rate of 8.5% and grace period of 5 years. Co-financing, loan buyout, working capital and international loan repayments out of Ethiopia are some of the services DBE and many of the domestic banks extend to the private sector. … INCENTIVES CON’T Financial Incentives:A one year non-collateral working capital loan scheme called Export Guarantee Scheme with 1% interest is allocated in DBE to help exporters manage their cash flow constraints. Long term non-collateral loans are also available in many banks on different loan modalities depending on export performances. Remittance of profit and dividends out of Ethiopia is possible. State owned logistics enterprises (Ethiopian Shipping Line, Ethiopian Airline, Dry Port Services and Maritime) provide their services at Break-Even Point(BEP). Training of operators is given free of fee. Above all, Ethiopia has relatively regionally stable socio-political and economic system & also Ethiopian labor law is in conformity with ILO standards. … INCENTIVES CON’T 3. Operation incentives Tax holidays: Income Tax Holiday depending on export performance. Exemptions of Customs Tax and Duties on raw material through a set of incentive schemes called duty draw back, voucher and bonded manufacturing warehouse. Exemption from customs duty of locally purchased raw materials on fast refund bases. ETHIOPIAN TEXTILE INDUSTRY DEVELOPMENT INSTITUTE (ETIDI) The Institute That Unlocks the Future of Ethiopian Textile Industry THE ROLE OF ETIDI Objective:- Enabling the Ethiopian textile industry to be competent in the global market through investment support, production capacity building and marketing support. Mission :- Enabling the Ethiopian textile industry competent in the global market by providing sustained investment expansion, consultancy, training research and development laboratory and marketing support and services. Vision :- We aspire to be a world-class institute that enables the Ethiopian textile industry competitive in the global market. ETIDI is organized along the textile value Chain SUPPORTS AND SERVICES CON’T Capacity building(production) Training, benchmark implementation, laboratory testing and inspection, R & D, Certification of quality standards etc. Technical consultancy and supports by availing local and foreign experts Support in quality assurance and certification Market supports and Services Marketing capacity building ( training and consultation) Logistics facilitation (transport, customs, finance, port, utility etc) value chain- input and output linkages. Inputs facilitation (Sourcing and Supply chain) Facilitate input supply linkage with local raw material producers and market linkage with foreign buyers FACILITIES OF ETIDI Fully equipped training facilities Model spinning factory (under progress) Model weaving and knitting factory (under progress) Finishing facilities (under progress) Design and Garment training classes and facilities Modern and certified chemical and physical laboratories Fully equipped library. MAIN CHALLENGES Since current machines are mostly fitted with sophisticated electronic devices not maintenance friendly Problem of availability service center Availability spare part
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