Wisconsin Aquaculture Conference March 7-8, 2014 Algae Integrated Aquaculture Jun Yoshitani AlgaXperts LLC [email protected] www.algaxperts.com 630-890-8776 Presentation Topics • • • • • • About AlgaXperts What are algae? Aquaculture wastewater Examining integration of algae into RAS. Turning liability into asset Take aways About AlgaXperts (1/2) • Applied phycology and algal wastewater engineering. • Founded in 2009 by L.E. Graham, J.A. Graham and J. Yoshitani. • A collaboration of scientists and engineers who share in the vision that algae offer enormous benefits for society. • Three areas of focus: Algal treatment of wastewater Integration of algae into aquaculture Algal derived products About AlgaXperts (2/2) • Located in Global Water Center, Milwaukee, WI. • Past and current projects include R&D on algae biofuel, feasibility study of algal wastewater treatment, pilot study of algal nutrient removal, and algal food production. • Majority of collaborators have advanced degrees and bring many years of experience in their respective fields. Jun Yoshitani, MS, MBA, Env. Engineering Charles Bensinger, B.A., Renewable Energy Linda Graham, PhD, Phycologist (UW-Madison) Steven Lyon, Ph.D., Environ. Microbiology James Graham, PhD, Phycologist (UW-Madison) Mike Piotrowski, MS candidate UW-Madison Erica Young, PhD, Phycologist (UW-Milwaukee) Nicholas Dettman, BS candidate UW-Madison John Berges, PhD. Pycologist (UW-Milwaukee) Jennifer Knack, MS candidate UW-Madison Lee Wilcox, Ph.D. Phycologist Li Xiao, Ph.D., Environmental Engineering What are algae? • Algae are a diverse assemblage of organisms that are mostly photosynthetic, produce oxygen and live in aquatic habitats. • Algae lack the body and reproductive structures typical of land plants. • Algae include photosynthetic protists (eukaryotes with a true nucleus in the cell) and cyanobacteria or blue-green algae, which are prokaryotes and lack a distinct nucleus in their cells. A cyanobacterium Protists Some exceptions include: • Some photosynthetic protists have closely related nonphotosynthetic relatives that ingest organic food Euglena Entosiphon • Euglena has many heterotrophic relatives that together form a lineage called the euglenoids. • Some algae occur in non-aquatic habitats such as soils, rocks, and surfaces of plants. Biological soil crusts formed on western rangelands, leftUSGS, above NPS. • Terrestrial algae become dormant when moisture is absent. Pond Scum Giant Kelp Cladophora Diatom Arthrospira Chlorella Haematococcus Cladophora in Milwaukee creek Aquaculture wastewater Fish feed containing macro and micronutrients Dissolved O2 in water Digestion breaks down organic compounds Carbon dioxide Unconsumed fish feed Feces Aquaculture wastewater (Ref: Aquacutlure Effluents and Waste By-Products by S. Yeo and F. Binkowski) Aquaculture wastewater include • Biological oxygen demand (BOD). • Total solids (suspended and dissolved). • Total ammonia (NH3 and NH4) un-ionized NH3 is highly toxic to fish. • Total phosphorus • Effect of waste on fish rearing water: Decreases dissolved oxygen Increases carbon dioxide Reduces alkalinity Changes pH With exception of total suspended solids, algae can partially or wholly reverse negative effects of aquaculture wastewater. Light 106CO2+6HNO3+H3PO43- +78H2O Algal biomass Source: Brune DE, Algal Production for Sustainable Aquaculture , Presented at ABO Summit 2010, Phoenix, AZ C106H175O42N16P+150O2 Examining algae integration into RAS Typical RAS block flow diagram Fish rearing tank Oxygenation Pathogen control Solids/liquid separation Nitrification/ denitrification CO2 degassing Solids dewatering Filtrate Sludge disposal Algal integrated RAS block flow diagram Fish rearing tank Pathogen control Light Solids/liquid separation Macroalgae harvesting Macroalgae cultivation Microalgae harvesting Solids dewatering Pathogen control Sludge disposal Light Microalgae cultivation Comparison of conventional vs algae integrated aquaculture for RAS Parameters Conventional aquaculture Algae integrated aquaculture Ammonia Requires biological nitrif/denitrification Incorporated into algal biomass Phosphate Requires ultra membrane Incorporated into algal filters biomass Carbon dioxide Requires degassing equipment Incorporated into algal biomass Requires oxygenation Dissolved oxygen equipment Oxygen supplied by algal photosynthesis Pathogens UV, ozone, induction UV, ozone, induction Open raceway algae cultivation • • • • • • • • Requires land Low capital and operating cost Low biomass productivity Process control is difficult May require importing C, N, Evaporation can be a serious problem for both indoor and outdoor systems. Primarily used for microalgae Microalgae are difficult to harvest Closed photobioreactor algal cultivation • High capital cost • Operating cost may also be • • • • high. May be located inside enclosure or outside Typical problems include high temperature, pH, solids settling, oxygen toxicity, biofilm build-up on inside surfaces. May be used as inoculum reactor. Only for microalgae Hanging bag Tubular Turning liability into asset • Growing algae that have value as substitute for fish meal. Microalgae Macroalgae • Growing algae that have value as nutritional suplement for human consumption. Growing microalgae as substitute for fish meal Fishmeal and fishoil to be exhausted by 2040. Marine food production (mariculture products, wild fisheries, and harvest of natural macroalgal stocks (Duarte, 2009). Projection derived from assumption that wild fisheries and harvest of natural macro-algal stocks will be maintained at 2005 levels, and mariculture to maintain it’s current 7.5% per year growth. Depleting supply of fish meal is causing price to rise - $700 to $1800/tonne in 10 years. Many common algae provide protein, lipid and carbohydrates similar to fish meal Alga Species Spirulina platensis Spirulina maxima Chlorella vulgaris Chlorella pyrenoidosa Scenedesmus obliquus Scenedesmus quadricauda Dunaliella salina Synechococcus Euglena gracilis Hormidium Protein (%) 46 – 50 60 – 71 51 – 58 57 50 – 56 47 57 63 39 – 61 41 Lipids (%) 4–9 6–7 14 – 22 2 12 – 14 2 6 11 14 – 20 38 Carbohydrates (%) 8 – 14 13 – 16 12 – 17 26 10 – 17 32 15 14 – 18 Amino acid concentration (g/100g) of microalgae Amino Acid Isoleucine Leucine Valine Lysine Phenylalanine Tyrrosine Methionine Cystine Tryptophan Threonine Alanine Arginine Aspartic acid Glutamic acid Glycine Histidine Proline Serine Egg 6.6 8.8 7.2 7.0 5.8 4.2 3.2 2.3 1.7 5.0 6.2 11.0 12.6 4.2 2.4 4.2 6.9 Ave. of 6 microalgae 4.8 9.6 6.9 5.8 5.2 3.8 1.8 0.8 0.7 5.4 9.4 6.9 10.2 12.6 6.9 2.0 4.3 4.9 Spirulina may be a candidate for integration into aquaculture with fish meal nutritional value Magnified After one week After three weeks Spirulina are relatively easy to grow, harvest and process. Large body of knowledge exists about Spirulina Tablet Powder Spirulina as fish meal substitute • Commercial Spirulina powder: 46-70% protein, 8-16% carbohydrate, 4-9% lipids, 7% ash. • Essential fatty acids: γ-linolenic, γ-linoleic, stearidonic, EPA, DHA, AAA Vitamins B1, B2, B3, B6, B9, B12, C, D and E • Minerals: K, Ca, Cr, Cu, Fe, Mg, Mn, P, Se, Na, and Zn • Contains many pigments including chlorophyl a, xanthophyll, beta-carotene, c-phycocyanin, etc. • Allowable fish meal replacement varied from 15% to 50%. Source: UN FAO Circular No. 1034 Algal integrated indoor RAS block diagram Fish rearing tank Pathogen control Light Solids/liquid separation Macroalgae harvesting Macroalgae cultivation Microalgae harvesting Solids dewatering Pathogen control Sludge disposal Light Microalgae cultivation Macroalgae (filamentous green algae) Rocky lake bottoms Stormwater channels Sewage plant surfaces Cladophora glomerata Macroalgae (filamentous green algae) • Thousands of species of filamentous green algae. • Grows attached to hard surfaces, e.g., concrete channels, rocky lake bottoms, etc. • Not subject to herbivory or grazing. • Can grow in cold water as well as warm. • ATS@ (Algal Turf Scrubber) often used as tertiary treatment system for removal of total nitrogen and total phosphorus. • As an attached growth filamentous algae forms dense biofilter. • Requires regular removal to be effective. • Removed or detached filamentous algae can be harvested easily. Uses for filamentous green algae • Fish food for herbivorous species like Tilapia • Biomass for thermochemical conversion into liquid fuel • Uses for cellulose (about 20 to 45% dry wt of filamentous green algae) include: Ultra fine filter – may be used as ion exchange membrane Rheology enhancer – foods, pharmaceuticals, paints Paper- high strength paper and paper based energy storage devices (batteries) Cellulosic fibrils as reinforcements in polyurethane and other foam materials. Drug excipients Growing algae that have value as nutritional supplement for human consumption $20/gram $45/gram $83/gram Use same growing technique as in algae integrated into aquaculture, except medium would be non-wastewater Take aways • The science supporting algae integrated aquaculture is established and understood. • Most, if not all, technologies (i.e., equipment required for a full scale system) exists. • Algae integrated aquaculture is adaptable for small family farms and scalable to larger operations. • Algae turns liability (aquaculture wastewater ) into an asset. • Algae integrated aquaculture can help the farmer increase his/her profitability. Thank you, and if algae interests you, please call or email Jun Yoshitani, P.E. AlgaXperts LLC www.algaxperts.com Email: [email protected] 630-890-8776
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