Using Laminated Glass for Sloped and Overhead Glazing Laminated Glass Sloped And Overhead Glazing Section 1 OVERVIEW INTRODUCTION Using glass in sloped and overhead applications presents numerous design and safety challenges. If the glass breaks, the glazing system must provide protection from falling glass. Additionally, an understanding of the unique thermal, solar and ultraviolet characteristics of sloped and overhead glazing is required to avoid occupant discomfort and poor energy efficiency, and reduce potential damage to household furnishings. This Product Application Note is intended to provide an overview of the range of options that exist to incorporate laminated glass in overhead and sloped applications. SLOPED OR OVERHEAD GLAZING Glass that slopes at an angle of 15° or more from the vertical plane, whether in sloped walls, overhead glazing, or skylights, is referred to as sloped or overhead glazing. The possibility of breakage of sloped or overhead glazing is a potential hazard and, with limited exceptions, building codes require laminated glass or screens to be used for occupant protection. When properly designed and installed, the adhesion of the glass to the interlayer means that laminated glass, even when broken, tends to remain in place, protecting occupants and property from injury and damage caused by rain, wind, snow, etc. As is the case with safety glazing, sloped and overhead glazing is regulated. Sloped and overhead glazing is subjected to potential wind loads, snow loads, live and dead loads. Laminated glass packages that incorporate spectrally selective low-E coatings are the preferred choice for sloped and overhead applications because they not only provide protection against falling glass, they offer energy efficiency gains as well. CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 1 Section 2 USING LAMINATED GLASS IN SLOPED AND OVERHEAD APPLICATIONS Laminated Glass Sloped And Overhead Glazing CODE COMPLIANCE Laminated glass with PVB interlayer is recognized by the International Residential Code (IRC) and specific state and local laws and codes as an acceptable glazing product for sloped and overhead applications including skylights. The locations, allowable glazing materials, and standards with which safety glazing must comply are specified in the IRC, as well as in Consumer Product Safety Commission (CPSC) 16 CFR Part 1201, and American National Standards Institute (ANSI) Z97.1. In addition to code requirements, the Glazing Industry Code Committee has established consensus requirements for sloped and overhead glazing. These standards recognize the safety performance of laminated glass. Unlike monolithic tempered or heat strengthened (HS) glass, laminated glass does not require the installation of screens when used in sloped and overhead glazings. INCORPORATING GUARDIAN RESIDENTIAL LOW-E INTO LAMINATED GLAZING CONFIGURATIONS There are two ways to use low-E coatings with laminated glass –either embedded, or exposed. In this context, embedded refers to a configuration in which the coating(s) are in direct contact with the PVB interlayer; exposed refers to coatings that are positioned facing the airspace of an IG unit. Positioning of low-E coated lites within a laminated glass configuration does not affect safety properties; however there are thermal and aesthetic implications that should be considered when designing any laminated glazing package. The thermal performance (U-factor) improvement that is associated with the use of low-E coatings only applies to laminated configurations in which the low-E coating is exposed to a sealed airspace. When a low-E coating is embedded in a laminated configuration, the thermal performance of the configuration is approximately the same as it would be without a low-E coated lite. Embedded and exposed coatings both provide the solar control (SHGC) benefit associated with the low-E coating; however, the resulting SHGC can vary significantly depending on the glazing configuration. An additional consideration when determining the preferred positioning of low-E coatings within a glazing system is the potential for thermal stress. Although typical combinations of glass, PVB, and Guardian’s Residential Low-E coatings do not result in glass temperatures that are associated with thermal breakage, thermal and solar simulations should be performed by a qualified party prior to finalizing configuration design in order to fully CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 2 understand the SHGC values and the potential for heat build-up within the glazing system. Guidelines for use and positioning of Guardian’s Residential Low-E coated glass in laminated configurations are provided for reference in Table 1. Note that mock-ups are advised for aesthetic reasons with some products when they are positioned on specific surfaces, as these configurations are likely to have more pronounced color properties. Laminated Glass Sloped And Overhead Glazing Table 1— Guidelines for use and positioning of Guardian’s Residential Low-E coated glass in laminated configurations. Table 1. Laminated Coated Surface Guide Illustration Legend Glass Coating Interlayer Spacer Annealed or Temper-Coated Low-E Heattreatable Low-E Performance Plus II Yes No Yes Mock-up Advised Yes Mock-up Advised Yes Mock-up Advised ClimaGuard 75/68 Yes No No No Yes Yes No No ClimaGuard 71/38 Yes No Yes Mock-up Advised Yes Yes Yes Mock-up Advised ClimaGuard 70/36 Yes No Yes Mock-up Advised Yes Yes Yes Mock-up Advised ClimaGuard 55/27 Yes No Yes No Yes Yes Yes No Performance Plus II HT No Yes Yes Mock-up Advised Yes Mock-up Advised Yes Mock-up Advised ClimaGuard DHT No Yes Yes No Yes Mock-up Advised Yes No ClimaGuard HT No Yes Yes Mock-up Advised Yes Yes Yes Mock-up Advised ClimaGuard 55 HT No Yes Yes No Yes Yes Yes No Coating Laminated (Monolithic) Surface Surface #3 #2 IGU Lami (Inboard lami lite) Surface Surface Surface Surface #2 #3 #4 #5 CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 3 THERMAL PERFORMANCE NOTE FOR SLOPED APPLICATIONS Center of glass values based on vertical installation are commonly used for simple comparison; however, U-factors for sloped glazing vary from vertical. Figure 1 and Figure 2 illustrate how U-Factor degrades as the installation slope is varied from vertical (90°) to horizontal (0°). This data indicates that a slower rate of heat transfer occurs in vertical glazing than in sloped glazing. In skylights, as the slope of the skylight becomes more horizontal, the rate of heat transfer through the glazing increases. If the same glass is used in a vertically-glazed application and in a sloped application, in the winter, the sloped-glazed application will lose heat more quickly than the vertically-glazed application. Laminated Glass Sloped And Overhead Glazing Figure 1—Depiction of U-factor as a function of installed slope angle for 7/8” OA laminated glass solar-control IGU (lami inboard with ClimaGuard 55/27 low-E #2). U-f actor vs. Installed Slope Angle ClimaGuard 55/27 #2 Surface 0.40 0.35 U-Factor 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0 15 30 45 Slope (degrees) 60 75 90 Figure 2. Illustration of center of glass U-factor for identically configured glazing packages in sloped and vertically glazed applications. U-Factor: 0.331 30° U-Factor: 0.235 90° CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 4 Section 3 ADDITIONAL RESOURCES SELECT LAMINATED GLAZING STANDARDS CPSC 16 CFR 1201 Safety Standard for Architectural Glazing Materials ANSI Z97.1 American National Standard for Safety Glazing Materials Used in Buildings – Safety Performance Specifications and Methods of Test CAN/CGSB-12.1 Tempered or Laminated Safety Glass ASTM C1172 Standard Specification for Laminated Architectural Flat Glass Laminated Glass Sloped And Overhead Glazing ADDITIONAL GUARDIAN LAMINATED GLASS PRODUCT APPLICATION NOTES Using Laminated Glass for Solar Control and Energy Management in Residential Applications – CFP PAN Lami Solar control and Energy Management. Using Laminated Glass for Sound Control in Residential Applications – CFP PAN Lami Sound Control. Using Laminated Glass for Hurricane-Impact and Windborne Debris-Resistant Applications – CFP PAN Lami Hurricane and Windborne Debris Using Laminated Glass for Safety and Burglary-Resistance in Residential Applications – CFP PAN Lami Safety and Burglary-Resistance. CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 5 LAMINATED AND COATED GLAZING INSPECTION AND QUALITY STANDARDS Table 2. ASTM C1172-03 – Maximum Allowable Laminating Process Blemishes ASTM C1172-03 - Maximum Allowable Laminating Process Blemishes: Inches (mm) Up to 25 ft.2 (2.5m2) Central Outer Blemish Boil (bubble) Blow-in; edge boil Fuse Hair, lint (single strand) Inside dirt (dirt spot) Lint - areas of concentrated lint Separation, discoloration Short Interlayer; unlaminated area chip Interlayer scuff; streak 25 - 75 ft.2 (2.5 - 7.0m2) Central Outer 1/16 (1.6) 3/32 (2.4) 1/8 (3.2) 3/16 (4.8) 1/4 (6.4) 1/4 (6.4) n/a CE: 1/4 (6.4) EE: 1/32 (0.8) n/a CE: 1/4 (6.4) EE: 1/16 (1.6) n/a CE: 5/16 (8.0) EE: 3/32 (2.4) 1/32 (0.8) 1/16 (1.6) 1/16 (1.6) 3/32 (2.4) 3/32 (2.4) 5/32 (4.0) light intensity medium intensity light intensity medium intensity medium intensity medium intensity 1/16 (1.6) 3/32 (2.4) 3/32 (2.4) 5/32 (4.0) 1/8 (3.2) 3/16 (4.8) light intensity light intensity light intensity light intensity light intensity light intensity none none none none none none n/a light intensity CE: 1/4 (6.4) EE: 1/16 (1.6) light intensity n/a light intensity Laminated Glass Sloped And Overhead Glazing Over 75 ft.2 (7.0 m2) Central Outer CE: 1/4 (6.4) EE: 3/32 (2.4) light intensity n/a light intensity CE: 1/4 (6.4) EE: 1/4 (6.4) light intensity Notes: 1. Inspection must be performed with the glazing system in a vertical orientation. 2. Central Area is defined by an oval / circle, whose axis, when centered, is <80% of the overall dimension. 3. Outer Area is defined as the area outside of the central area. 4. CE: covered edge of glass edge bite. 5. EE: exposed edge (if CE or EE is unknown, use CE tolerance). 6. Light Intensity: barely noticeable at 36 inches (914.4 mm). 7. Medium Intensity: noticeable at 36 inches (914.4 mm) but not at 11 feet (3,352.8mm). 8. All imperfections noted should be separated by a minium of 12 inches (305mm). Table 3. ASTM C1376-03 – Quality Specifications for Coated Overhead Glass ASTM C1376-03 - Quality Specifications For Coated Overhead Glass Blemish Central Area Outer Area Pinhole 3/32" (2.4mm) Max. 1/8" (3.2mm) Max. Spot 3/32" (2.4mm) Max. 1/8" (3.2mm) Max. Coating Scratch 3" (75mm) max length 4" (100mm) max length Mark / Contaminant 3" (75mm) max length length + width not to exceed 3/4" (19mm) None allowed 4" (100mm) max length length + width not to exceed 3/4" (19mm) None allowed Coating Rub Crazing Corrosion None Allowed None allowed Notes: 1. These specifications apply to cut size glass only. For specifications of stock size glass contact the manufacturer. 2. The glass shall be inspected, in transmission, at a distance of 15 ft.(3m) at a viewing angle of 90 degrees to the specimen against a bright uniform background. If a blemish is readily apparent under these viewing conditions, the above criteria applies. 3. Central Area is defined by a square / rectangle, defined by the center 80% of the length and 80% of the width dimensions centered on a lite of glass. 4. Outer Area is defined as the area outside of the central area 5. No more than two readily apparent blemishes are allowed in a 3-in. (75mm) diameter circle, and no more than five readily apparent blemishes are allowed in a 12-in. (300mm) diameter circle. CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 6 PERFORMANCE AND COMPLIANCE OF LOW-E ENHANCED LAMINATED GLASS CONFIGURATIONS (REFERENCE TABLE NOTES ON THE FOLLOWING PAGE) Table 4. Performance and Compliance of Low-E Enhanced Laminated Glass Configurations Table 4. Performance and Compliance of Low-E Enhanced Laminated Glass Configurations ASTM Configuration CPSC CPSC F1233 UL Cat. I Cat. II Class 1 972 STC OITC Monolithic Clear Glass [1/8"] 27 24 Uncoated 1/8" annealed glass Uncoated U+Factor T vis % Tuv% SHGC Air Argon Hurricane Small Large Missile Missile 90% 74% 0.87 1.00 n/a + + - - 27 24 90% 74% 0.87 1.00 n/a - - Lami glass - 2.7mm [0.030" PVB] Lami glass - 2.7mm + + - - 34 30 89% 0% 0.81 1.00 n/a - - + + - - 34 30 89% 0% 0.80 1.00 n/a - - 1/8" glass [0.030" PVB] 1/8" glass n/a + + n/a + + n/a n/a n/a 70% 69% n/a 0% 0% n/a 0.41 0.38 n/a 1.00 1.00 n/a n/a n/a n/a + + + + - n/a 30 30 n/a - n/a 34 34 + + 34 35 30 31 59% 88% 0% 0% 0.33 0.79 1.00 0.98 n/a n/a + - n/a + + n/a + + n/a + + n/a + + n/a 35 35 n/a 31 31 n/a 70% 69% n/a 0% 0% n/a 0.40 0.38 n/a 0.98 0.98 n/a n/a n/a n/a + + + + + + + + + + 35 35 31 32 58% 88% 0% 0% 0.33 0.78 0.98 0.96 n/a n/a + + + n/a + + n/a + + n/a + + n/a + + n/a 35 35 n/a 32 32 n/a 70% 68% n/a 0% 0% n/a 0.40 0.37 n/a 0.96 0.96 n/a n/a n/a n/a + + n/a + + + + + + 35 32 58% 0% 0.33 0.96 n/a + + - - - - 31 26 82% 59% 0.78 0.48 n/a 31 31 26 26 75% 71% 46% 24% 0.69 0.39 0.32 0.29 0.27 0.24 31 31 31 26 26 26 70% 55% 82% 30% 18% 59% 0.36 0.27 0.78 0.29 0.29 0.48 0.24 0.24 n/a 31 31 26 26 75% 71% 46% 24% 0.69 0.39 0.318 0.29 0.27 0.24 31 31 26 26 70% 55% 30% 18% 0.36 0.27 0.293 0.289 0.24 0.24 - - - - 37 31 81% 0% 0.75 0.47 n/a 37 37 37 31 31 31 75% 70% 68% 0% 0% 0% 0.67 0.39 0.36 0.314 0.287 0.29 0.27 0.24 0.24 - - 1/8" tempered glass Laminated Glass Sloped And Overhead Glazing Monolithic Laminated Glass [5/16"] Uncoated Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 ClimaGuard 55/27 #2 Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 1/8" glass [0.060" PVB] 1/8" glass ClimaGuard 55/27 #2 Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 1/8" glass [0.090" PVB] 1/8" glass ClimaGuard 55/27 #2 n/a - Standard Insulating Glass Unit [3/4"] Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 ClimaGuard 55/27 #2 Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 ClimaGuard 55/27 #2 1/8" annealed glass [1/2" AS] 1/8" annealed glass 1/8" tempered glass [1/2" AS] 1/8" tempered glass + + + + + + + + + + Laminated Insulating Glass Units (3/4" OA, Laminated Glass Inboard) Uncoated + + ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 1/8 glass [1/2" AS ] 1/4" Lami (0.030") ClimaGuard 55/27 #2 Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 1/8 glass [1/2" AS ] 1/4" Lami (0.060") ClimaGuard 55/27 #2 Uncoated ClimaGuard 75/68 #3 ClimaGuard 71/38 #2 ClimaGuard 70/36 #2 ClimaGuard 55/27 #2 1/8 glass [1/2" AS ] 1/4" Lami (0.090") + + + + + + + + + + + + 37 37 31 31 54% 80% 0% 0% 0.27 0.75 0.285 0.466 0.24 n/a + + + + + + + + + + + + + + 37 37 37 31 31 31 74% 69% 68% 0% 0% 0% 0.67 0.38 0.36 0.311 0.285 0.288 0.27 0.24 0.24 + + + + + + + + + + + + + + 37 31 37* 31* 53% 80% 0% 0% 0.27 0.74 0.281 0.462 0.23 n/a + + + + + + + + + + + + + + + + 37* 31* 37* 31* 37* 31* 74% 69% 68% 0% 0% 0% 0.67 0.38 0.36 0.309 0.283 0.285 0.26 0.23 0.24 + + + + + + + + + + 37* 31* 53% 0% 0.27 0.281 0.23 + + CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 7 LAMINATED GLASS CONFIGURATION TABLE NOTES The information contained in this table is based on center-of-glass performance based on vertical installation. Total window system simulation and testing is necessary to determine window system performance and compliance. Laminated Glass Sloped And Overhead Glazing Accurate thermal performance modeling must include the anticipated installation angle. – Indicates that the composition may not meet requirements of the test standard when annealed glass is used. + Indicates that the composition may provide the level of protection shown with correct installation and framing. Information regarding CPSC Cat. I and II, ASTM F-1233 Cat.1, and UL 972 is included in Section 3. Sound Transmission Class (STC): Expressed in laboratory-measured dB, indicating the level of sound insulation of interior construction material. Outdoor-Indoor Transmission Class (OITC): Expressed in laboratory-measured dB, indicating the acoustic performances of exterior doors and windows. GUARDIAN MANUFACTURES LAMINATED GLASS IN THE FOLLOWING LOCATIONS Guardian Galax 110 Jack Guynn Drive, Galax, VA 24333 Phone: (276) 236-5196 Guardian Reedley 1485 East Curtis Ave., Reedley, CA 93654 Phone: (559) 638-3588 Guardian Rexdale 355 Attwell Drive, Rexdale, Ontario, Canada M9W 5C2 Phone: (416) 674-6945 For additional information regarding storage, handling, fabrication, Limited Warranty coverage or use of any Guardian glass product, please contact the Guardian Customer Engineering Group at 888-521-9734 CFP PAN – Lami Sloped Overhead Glazing and Skylights Edition 2.1 October 2008 8
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