RC Energy
Coal Catalyst for Emission Control
ARC Energy Inc.
Los Angeles, CA, USA
www.arcenergy.us
[email protected]
Thermal Power Plants
Coal as a fossil fuel is used
frequently as its cheap and easily
available
• Indian Coal – GCV around 3300 kcal
• Imported Coal – GCV around 5500 kcal
Elements in Coal
•
•
•
•
•
•
Carbon - 30% to 60% of the substance.
Hydrogen - 1% to 3%
Sulfur - 0.3% to 3%.
Nitrogen - 1% to 2%
Oxygen - 5 % to 12%.
The exact amounts of each element depends
on the type and rank of coal, how the coal was
formed millions of years ago and the location
or mines from which the coal is sourced.
Coal
Coal Content
C (1 mole)
+
O2 (1 mole)
CO2 (1 mole)
C-C
+
O=O
O=C=O
Energy required to break bond:
83 kcal/mole
+
119 kcal/mole
=
202 kcal/mole
Energy Released:
2 x 177 kcal/mole = 354 kcal/mole
net release = 152 kcal/mole of carbon
Thus 12 g of carbon yields 152 kcal of energy provided sufficient oxygen is available for complete combustion.
1 kg of carbon therefore gives approximately 11,000 kcal
152 kcal
12g
x
1000 g
=
12666 kcal
As coal contains other ingredients , it works out that the actual yield of 1 kg of coal is only about 700 kcal.
When ARC Energy CCEC is used it can be increase to 770 to 900 kcal
Air Pollution due to Coal burning
•
•
•
•
•
CO2
CO
NOx
SOx
PPM
To control harmful gases in
exhaust use ARC Energy CCEC
• ARC Energy CCEC is a coal additive combustion
catalyst in granule form to reduce harmful
emissions in Coal fired power plants & reduce
your carbon footprint.
ARC Energy CCEC
• It improves combustion and provide some fuel
savings reducing harmful CO2, CO, SOx and
NOx gases.
• If boiler/ Furness is operated optimally ARE E
CCEC can reduce consumption of coal in the
range of 2% to 5%
ARC Energy CCEC
• It will reduces clinker formation, increases
thermal efficiency of boilers, furnaces.
• ARC CCEC will also reduces unburnt carbon in
bottom ash.
• ARC CCEC reduces black smoke & deposit
formation on heat transfer surfaces.
• Prolonging the life of coal reserves and
resources by reducing consumption.
ARC Energy CCEC
• Increasing the power output from a given size
of unit, potentially reducing operating costs.
• ARC CCEC helps coal to burn completely and
extract maximum heat energy during
combustion, reducing harmful pollution and
CO2 at the same time.
Characteristics
• Appearance: granules / powder.
Application & Dosage
• It is mixed with coal, in normal dosage of 1 kg
of additive for every 4000 kg of coal.
• Depending on GCV of coal use size of
pulverized coal and reduced air inflow, ARC
Energy CCEC additive quantity will differ to get
maximum out put.
Packaging
• 100 kg HDPE cans or 50 kg PP bags or 10 Kg or
1 Kg plastic bags.
ARC Energy CCEC
• No changes are necessary in furnace
• The described compositions are simply added
to the fuel supply at precise ratios (1Kg
Catalyst to 4Tons of Coal).
• The catalysts are largely benign, non-poisons,
non- heavy metals which are non-toxic and
non-radioactive safe formulations.
Safety Precautions
• Product is safe to handle and is non-hazardous
and non-flammable.
• Avoid contact with eyes.
• In case of contact, wash the affected area with
water. Treat the product as inorganic chemical.
CCEC break C-C bonding
ARC Energy CCEC
• In presence of ARC Energy Coal Catalyst
maximum heat energy is extracted out of coal
combustion.
• At different temperature in Furness from
200° C to 1200° C Coal changes its form
from solid, liquid, gaseous to Plasma state.
• Carbon, Hydrogen, Oxygen, Nitrogen, Sulfur
molecules behave differently and react
differently in plasma state.
ARC Energy CCEC
• Coal burns for longer time and reacts in such a
way that it give maximum heat energy in
presence of ARC Energy Catalyst.
• Long Carbon & Hydrogen chain breaks into
small chains and individual Carbon atoms to
form Methane & Carbon.
• Methane further breaks down to Carbon
dioxide and water
ARC Energy CCEC
• Catalyst removes NOx emissions by oxidizing
NO to NO2.
• Thus more and more Carbon is extracted and
more and more energy is made available due
to Catalyst that make maximum combustion
possible, if correct air (O2) is made available.
Case Study
• Shah Paper Mills, Vapi
• 8 MWH Captive Power plant
• Part of steam produced is used for paper
production and part for electricity generation.
• Indian Coal is used GCV around 3300 Kcal
• 1 Kg of ARC Energy Coal catalyst is used for
treating 4 MT of Caol
• Test was conducted over 30 days period.
O2, CO2, CO, NOx & SOx was
monitored every 1 hour
Air inflow was reduced by around
5%
8 MWH Captive Plant, Indian Coal
Before additive mixing
8 MWH Captive Plant, Indian Coal
– after mixing ARC E CCEC
Test conducted at 8 MWH Coal fired power
plant at Shah Paper Mills Vapi, Gujrat
• Reduction in coal usage: from 199 tons/day to
177: 11.0%
• Reduction in CO: from 993 ppm to 632 ppm:
36.4%
• Reduction in SOx: from 987 ppm to 378 ppm:
61.7%
• Reduction in NOx: from 944 ppm to 254 ppm:
73.1%
Adani Power Plant
ARC Energy CCEC
• Depending on the size of pulverized coal, GCV,
Moisture content, Quality of Coal and Air
inflow, type of furnace etc. one can get coal
savings of about 2% to 10%
• Even after paying for the cost of ARC Energy
Coal Catalyst one can save about 2% to 5% of
coal cost. Plus carbon credits can be claimed
• Emission control will save global worming and
save human life in long run.
RC Energy
Coal Catalyst for Emission Control
ARC Energy CCEC is a coal additive combustion catalyst in granule form to reduce harmful emissions
in Coal fired power plants.
It improves combustion and provide some fuel savings reducing harmful CO2, CO and NOx gases.
If boiler is operated optimally AREC CCEC can reduce consumption of coal in the range of 2% to 5%
It will reduces clinker formation, increases thermal efficiency of boilers, furnaces.
ARC CCEC will also reduces unburnt carbon in bottom ash.
ARC CCEC reduces black smoke & deposit formation on heat transfer surfaces.
Prolonging the life of coal reserves and resources by reducing consumption.
Reduces emissions of carbon dioxide (CO2) and conventional pollutants to save the environment
reducing global warming.
Increasing the power output from a given size of unit, potentially reducing operating costs.
ARC CCEC helps coal to burn completely and extract maximum heat energy during combustion,
reducing harmful pollution and CO2 at the same time.
Characteristics
Appearance black/gray granules.
Application & Dosage
It is mixed with coal, in normal dosage of 1 kg of additive for every 4000 kg of coal.
Depending on GCV of coal use and reduced air inflow, ARC Energy CCEC additive quantity will
differ to get maximum out put.
Safety Precautions
Product is safe to handle and is non-hazardous and non-flammable.
Avoid contact with eyes.
In case of contact, wash the affected area with water. Treat the product as inorganic chemical.
Chandrashekhar Chawan
ARC Energy Inc.
Los Angeles, CA, USA
109 Falcon Court Hari Om Nagar, Mulund (E), Mumbai 400081 India.
www.arcenergy.us
[email protected]
www.arcenergy.in
+91 9833270111
Make in India consultant Mr Sumant Mathure - ZED Impanalled Consultant by QUI - [email protected]
Distributor - Jayanand Keni - +91 8087418800 Email- [email protected]
ARC Energy CCEC
• For further information or questions feel free
to contact us on –
[email protected]
• www.arcenergy.in
• www.arcenergy.us
• Save Environment Save Earth