Table of Contents The Production of Coconut Oil from Coconut Milk by Fermentation UKAN SUKANDAR* Chemical Engineering Research Group on Product Design and Development, Faculty of Industrial Technology, Institut Teknologi Bandung, Jalan Ganesa 10 Bandung 40132 Phone: +6222 2500989 ext. 323, Fax: +6222 2501438, E-mail: [email protected] ABSTRACT Coconut oil contains lauric acid which increases body endurance and reduces the risk of cholesterol accumulation in blood. One of the techniques to produce coconut oil is fermentation. Coconut oil production by fermentation is able to be applied in small industry because the process is simple and easy. Fermentation uses microorganism which produces protease enzyme for breaking the lypoprotein chain in coconut milk. The research used batch scale fermentation in a 1 litre Erlenmeyer flask as a fermentor in microaerophylic condition. The parameter of success are the highest yield and the fastest breaking time of emulsion. Fermentation used Saccharomyces cerevisiae having the highest coconut oil yield. Variables of this research were the formulation of inoculum medium, the amount of inoculum, optimum temperature, pH, and oxygen content. There were four experiment variations for every variable. The optimum formulation of inoculum medium was at the composition of coconut water to coconut skim equals to 1 to 9, the optimum amount of inoculum was at the composition of inoculum to coconut cream equals to 1 to 3, optimum temperature was 35oC, optimum pH range equals to 6.58-6.68, and oxygen content was at range of 60-90% operation volume/fermentor volume. The analysis of physical and chemical properties of coconut oil were density, refractive index, acid value, iodine value, saponification value, peroxide value, and the composition of fatty acids. Coconut oil obtained by this research fulfilled quality standard of coconut oil by Codex Standard 210-1999 with lauric acid content equals to 49.18 %. Key words: coconut oil, lauric acid, Saccharomyces cerevisiae, protease enzyme PREFACE centrifugation, and drying. Every process has its advantages and disadvantages. Coconut is a plant which can grow well in tropical area. Indonesia is one of the biggest coconut producers in the world. Unfortunately, Indonesia is still behind some Phillipines in managing coconut. Coconut can be made into food sources or daily equipments. Coconut oil is the most important coconut product. Coconut oil can be used as raw material of food, pharmaceutical, and cosmetics industry. Coconut oil is believed to cure some disease such as diabetes and reduce the risk of cholesterol accumulation in blood. Heating is a common applied process because the equipments used are simple and need less money. This process heats coconut milk until 100-110oC to vaporize water and break protein in coconut milk. Unfortunately, this process has some disadvantages such as the low percentage of lauric acid and damaged fatty acid contents in coconut oil. Second process is centrfugation. This method is often applied in big scale industry. Drying process needs a lot of energy. This technique has its own advantages which are fast and high percentage lauric acid obtained. Unfortunately, it needs big place and capital. It also can’t be applied in small industry. Coconut oil can be carried out by dry process and wet process. Coconut oil made by dry process usually contains high percentage oil. Unfortunately, oil produced by dry process has some disadvantages such as oxidized and putrided easily. Wet process can be made by traditional heating, fermentation, Other process is trawling. This process has some advantages in yield and good energy efficiency. Unfortunately, this method is seldom applied because it needs good separation technique so that oil can’t mix with water. Process applied in this *Research report submitted by Ukan Sukandar, a participant in the 7th International Post-Graduate University Course in Microbiology (1979-1980). 925 research is fermentation. The advantages of fermentation are no oxidation risk, high yield, and can be applied in small scale. Its disadvantages is it takes longer time than other processes. Coconut (Cocos nucifera) is a monokotil plants which is from the Cocos genus, Palmae family, and Arecales order. Coconut trees height can be 25 to 30 m heights and grow well in tropical climate. The local coconuts that grow in Indonesia are yellow coconuts (Cocos nucifera) and green coconut (Cocos nucifera Linn). This research in general intends to examine the production of coconut oil using fermentation. In particular, it heads for examining some variable influencing the yield of coconut oil includes the formulation of inoculum medium, determining amount of inoculum, temperature, pH, and oxygen limitation. The fermentation process is expected to be applied in small industry in Indonesia. Coconut has an oval-round shape with the diameter of 80 to 130 mm and 100-160 mm length. Husk is the outer part of coconut which has 2 layers; the outside layer epicarp and inside layer mesocarp. When the fruit is not ripe, the mesocarp is white and turns into brown when ripens. Coconut husk can be made into broom, car seater, bag, doormat, and plant media in powder shape. Coconut shell or endocarp layer is located under the coconut husk. At the beginning, the coconut shell is soft and white and then turns into brown color and hard. Coconut shell is usually made for handycraft products, bricket, and raw material of active carbon. Coconut water is located inside of coconut under the coconut meat. Coconut water is made in the first trimester and reaches their maximum volume by the age of 8th month. The main chemical compounds of coconut water are sugar, mineral, fat, and nitrogen compound. The research uses batch process. The microorganisms come from culture collection in Microbiology and Bioprocess Technology Laboratory, Department of Chemical Engineering, Faculty of Industrial Technology, Institut Teknologi Bandung. Coconuts used in this research come from Balubur Market, Bandung. This process is carried out in microaerophylic condition. The variation includes formulation of inoculum medium with the variations of coconut skim to coconut water are 1 to 5, 1 to 7, 1 to 9, and 1 to 11, the amount of inoculum with the variations of inoculum to coconut cream are 1 to 2, 1 to 3, 1 to 4, and 1 to 5, the variations of operating temperature are 25, 30, 35, and 40 °C, and the variations of acidity level (pH) are 5.5; 5.78; 6.68 and 7.36. The evaluated parameter are yield, emulsion breaking time, density, refractive index, acid value, iodine value, saponification value, and the contents of fatty acid in coconut oil. Coconut meat is also named as endosperm layer and begins to form in 6th to 7th months after the fruit is formed. The outside part of coconut meat is covered by a thin brown layer called testa. Up until now, coconut meat is dried to produce copra then ground to produce coconut milk. Copra and coconut milk is used as a raw material to produce coconut oil. Composition of a fresh ripe coconut is shown in Table 1. This research is approached with research carried out by Puertollano in 1970 using Lactobacillus plantarum and Lactobacillus delbrueckii. The variation includes are pH, dilution in extraction of coconut milk, microorganism used, temperature, pH, oxygen contents, grinding, and nutrient as microorganism growth media. That research obtains two factors which influence emulsion breaking that are the reduction of fermented sugar as emulsifier and the precipitation of dissolved protein as acid obtained during fermentation process. Unfortunately, that research can’t explain why coconut milk emulsion without inoculum addition can’t break itself. Table 1 Chemical contents inside coconut meat Composition (in 100 g Component coconut meat) 36.3 ml Water 4.5 g Protein 41.6 g Fat 13 g Carbohydrate 3.6 g Fiber 1g Mineral (Ca, P, Fe) Source : Caballero, 2003 Coconut oil is the most important coconut product. Coconut oil contains high percentage of saturated fatty acid (C6-C20) and unsaturated fatty acid (oleic and linoleic acid). The high percentage of saturated fatty acid makes coconut oil resistant to oxidation so it isn’t easily rotten and can be stored in long time (Setiaji,2006). Composition of saturated fatty acid in coconut oil is dominated by lauric acid which is medium-chain trigliserida (MCT). MCT metabolic process is different from long chain fatty acids. MCT is easily oxidized, digested, and absorbed by human THEORY Coconut is one of the agricultural plants which their whole parts such as husk, coconut shell, coconut water, and coconut meat, can be used. The part of coconut containing oil-fat is coconut meat. Coconut meat used for oil producing is usually 11 to 12 months age. 926 body so it is not accumulated or preserved as fat in a human body so it can reduce the risk of cholesterol accumulation in blood. copra cake in which the proteins have largerly denatured and insolubilized. The residue of pressing copra still contains about 6-7 % oil and can be extracted using extraction with solvent. Oil contents in extraction residue is less than 0.1 % (Soerawidjaja, 2005). However, Crude coconut oil after extraction process usually still contains residues so it needs oil refinery steps. Dry process is carried out in medium and big scale plant. Lauric acid and capric acid can improve stamina. Lauric acid is converted to monolaurine which have antiviral, antibacterial, and antiprotozoa inside body. Monolaurine can kill viruses which cell membrane is covered with fat (lipid-coated viruses) such as Human Immuno Virus (HIV) (Caballero, 2003). Capric acid in coconut oil is converted to monocaprine which has strong antimicrobial activity. The wet process consists of some technique such as traditional process by heating, centrifugation, trawling, and fermentation. Basically, wet process separates oil from water with emulsion breaking in coconut milk. Emulsifier is a substance which possibly two phase undissolved mix and form an emulsion. Emulsion stability depends on emulsifier. So, emulsion is broken by damaging or leaving out emulsifier (Bikerman,1958). Emulsifier in coconut milk is protein which is dispersed in phase boundary oil-water (Puertollano et.al.,1970). Protein and fat existed in coconut milk bind each other to make lypoprotein bond. Oil is obtained by breaking this bond. Coconut oil is also used as frying oil and as fat components in biscuit making, cookies, chocolate, ice-cream, and margarine. Other than that, coconut oil is also used as main and additional raw material for pharmaceutical industry such as in tea tree oil making, and in cosmetics industry such as the making of moisturizer lotion for face and skin. Coconut oil produced by different processes will have different taste, colour, and odor. A quality standard was decided to standardize the quality of coconut oil by a few like-minded foundations. One of the quality standards of coconut oil based on Codex Standard is shown at Table 2. In traditional way, the fresh coconut is grated and pressed to yield a coconut milk. The fat-rich fraction separates as a cream, and the cream is then heated until 100-110oC in order that water in coconut milk vaporizes. It makes protein bounds with water will be broken so oil will be separated from water. Oil produced by heating process is called klentik oil. Byproduct of this process is coconut cake (protein fraction) which can be made into bakery raw material and fodder. Traditional way is applied because the equipment and process is simple. However, heating makes antioxiandt compound and fatty acid are decomposed, oil is easily to be rotten, waste of energy, and low yield. Table 2. Quality standard of coconut oil product Characteristics 0 Value o Relative density (40 C/air 20 C) 0.908-0.921 Refractive density (400C) 1.448-1.450 Acid value (mg KOH/gr oil) <4 Saponification value (mg KOH/gr oil) 248 - 265 Iodine value 6 – 10.6 Peroxide value < 10 Free fatty acid (as lauric acid) < 0.2 In centrifugation technique, the emulsion is broken using centrifugation (spinning). Due to the low density of oil compared to water, then the coconut oil will be separated from water by itself. Producing oil using centrifugation technique has its own advantages which are longer storage time, very little change in the antioxiandt and fatty acid content. The production process does not need a lot of time. However, the equipment used is so expensive and waste of energy so that this technique is only applicable in big scale industry. Coconut milk is main raw material for production of coconut oil. Coconut milk is oil in water emulsion extracted from coconut meat containing sugar, protein, and mineral salt. When it is calmed, coconut milk is divided into 2 layers : cream and skim. Cream layer is at the top because it contains more oil. Skim layer is at the bottom because it contains more water. Coconut cream contains fat as much as 4070% (Ohler, 1999). The extraction of oil from coconut meat can be carried out in two ways. Coconut oil production from copra is dry process, meanwhile coconut oil production from coconut milk is wet process. Oil extraction is done by pressing copra directly. Unfortunately, copra produced by traditional drying methods is often moldy and contaminated by insects and rodents. Furthermore, if the copra is pressed to remove the oil, the high temperatures used result in a Basically the trawling technique was meant to change the emulsion form of water-oil into oil-oil emulsion. The way to do this is to let the coconut milk to deposit itself for 2 hours until it will be divided into two layers which are water and the oil containing part. the oil containing liquid is parted and coconut oil is added (trawling). The trawling 927 process is done with 3 parts of the oil containing liquid with 1 part of coconut oil. Afterwards, stir the mixture for 20 minutes and leave it for 6-7 hours. The mixture then will be divided into 3 layers which are water in the bottom, coconut cake in the middle part, and oil in the top layer (Syah, 2005). The oil produced from trawling technique has its own advantages which are clear in colour, quite long storage time due to non-heating process. However, this way depends on oil trawled so that the quality of oil produced isn’t uniform. Materials that were used in this research are ripe coconut meat, ripe coconut water, and microorganism strain in agar medium. 3.2 Equipments Equipments that were used in this research are Erlenmeyer flask 1 L, reaction tubes 200 mL, ose needle, volume pipette 10 mL, measuring glass 50 mL, and separation funnel. Figure of Erlenmeyer flask that was used as fermentor is shown in Fig. 1. In fermentation technique, lipoprotein bond in coconut milk is broken using protease enzyme or with microorganism producing protease enzyme. If the peptide chain in protein is broken, then the protein-fat chain is also ruined therefore oil separates from water and protein. Based on those facts, in the process of breaking the lipoprotein chain in coconut milk, we have to manipulate the protein and not the fat. the composition and amount of fatty acid in the lipoprotein chain must not change for it will affect the benefit of the coconut oil produced from the fermentation process. (Setiaji, 2006). Fig. 1. Erlenmeyer 1 L 3.3 Experiments Procedures Steps done in this research were raw material preparation, inoculum preparation, and fermentation process. Procedures which is done in raw material preparations were as follows: 1. Ripe coconut meat was removed from its shell and grinded. 2. Coconut meat was added with hot water, stirred evenly, and shredded to take its coconut milk. 3. Add coconut milk into separation funnel, wait for 30 minutes so that it makes two layers those were skim and cream. 4. Those two layers were separated and added into two different flasks. Fermentation starts with develop seed water for inoculum. Seed water used is the mixture of coconut water and coconut skim. After inoculum development, coconut milk is taken from grinded coconut. It is mixed with water and pressed and then wait for one hour to get coconut cream at the top layer. Fermentation takes 10-15 hours in microaerophylic condition and at optimum pH and temperature. The assumption given is that enzyme concentration will be at its maximum point. after preparation of microorganism and substrate. After the end of the process, three layers will be seen. Oil is at the top layer, followed by protein fraction (coconut cake), and water. Oil is filtered using fine cloth. (Sastramihardja, 1984). Procedures that are done in inoculum preparation are as follows: 1. Strain was added with coconut water to make seed water. 2. Take a little sample from seed water to count in a counting chamber. By using some formula, add some of seed water to fermentor. 3. Add skin and coconut water so that the comparison of coconut water to skim became 1 to 9 in Erlenmeyer flask. 4. Inoculum was ready for fermentation process. Oil produced by fermentation has its own advantages, which are: a. It has clear colour because it is not heated. b. Antioxidant and fatty acid composition in oil does not change. c. It can be stored for a long time because it does not easily oxidize. d. It uses simple method and also simple tools. e. High yield. Procedures that were done in fermentation process are as follows: 1. Inoculum added into fermentor with coconut cream with the comparison of inoculum to coconut cream is 1 to 3. 2. This fermentor was fermented at certain pH and temperature for 12-16 hours. 3. Three layers were formed after fermentation process. They were oil layers at the top, protein Other than those advantages, fermentation also has disadvantages such as the process takes a long time and the coconut cake produces a sour taste. (Soerawidjaja, 2005). EXPERIMENT 3.1 Materials 928 fraction at the middle, and water at the bottom. the volume of oil obtained was written. 4. Oil was decantted and separated from protein and water. 5. Oil residue which couldn’t be separated was centrifuged at 5000 rpm for 15 minutes. After that, oil was separated from blondo (protein fraction) and water. 6. Let oil containing flask for 2-3 days and then moved the oil into another flask to get pure oil. The result showed that the highest coconut yield was achieved by S. cerevisiae is 30 % , followed by T. famata and R. oligosporus with yield 27.5 % and 22.5% respectively. All microorganism produced pured oil, protein and oil separate perfectly, and the oil had fragrant smell. At microorganism selection stage S. cerevisiae had been chosen according to yield and physical characteristic of oil. Although during fermentation process using S. cerevisiae might produce alcohol because of microaerophylic condition, the oil was safe to consume because alcohol is not soluble into oil. Besides, fermentation using yeast is easier to control than mold and bacteria. 3.4 Researched Variable Experiment was carried out by doing some variations to some variables such as formulation of inoculum medium, the amount of inoculum, temperature, pH, and oxygen content. The variations of formulation medium inoculum with the variations of coconut skim to coconut water were 1 to 5, 1 to 7, 1 to 9, and 1 to 11. Variations of the amount of inoculum with the variations of inoculum to coconut cream were 1 to 2, 1 to 3, 1 to 4, and 1 to 5. Variations of of operating temperature were 25, 30, 35, and 40 °C. Variations of pH were 5.5; 5.78 ; 6.68 and 7.36. Variations of oxygen content were 10, 20, 30 and 40 % volume of empty fermentor/volume fermentor. 4.2 Formulation of Medium Inoculum Optimum formulation of medium inoculum was remarked with the largest number of S.cerevisae cells for 16 hours fermentations. The counting of S.cerevisae cells number is carried out in counting chamber method. Cell concentration added into medium for all variations are all same that are 100.000 cells/mL. The result of S.cerevisae growth in all variations is shown in Fig. 2. 12 RESULT AND DISCUSSION Cells x 10 (cell/mL) 10 6 4.1 Microorganism Selection This stage used 9 strains of microorganisms. The microorganism are Saccharomyces cerevisiae, Candida tropicalis, Torulopsis famata, Lactobacillus plantarum, Streptococcus lactis, Acetobacter aceti, Rhizopus oligosporus, Aspergillus oryzae, and Beauveria bassiana. 8 6 4 Variation 1 Variation 2 2 Variation 3 Variation 4 0 Inoculum medium composition contained 2 mL coconut water and 18 mL coconut skim. Biomass concentration inoculated to inoculum medium was one million cells/mL. Ten (10) mL inoculum medium was added to 30 mL coconut cream so that total volume fermentation became 40 mL. The result could be seen at Table 3. 0 5 10 15 20 Time Growth (hours) Fig. 2 Growth curve of S. cerevisiae Third variations that its composition of coconut water to coconut skim is 1 to 9 is the optimum formulation of medium inoculum. This was shown in S.cerevisae cells number per mL at the end of logarithmic phase is the largest of all variations. Tabel 3. Coconut yield for microorganism tested Coconut volume (mL) Total yield Microorganism 1st 2nd 3rd 4th day day day day (% -v/v) S. cerevisiae 11.5 12 12 12 30 C. tropicalis 5 6 6 6 15 T. famata 11 11 11 11 27.5 L. plantarum 6 7 8 8 20 S. lactis 8 9 9 9 22.5 A.aceti 8 8 8 8 20 R.oligosporus 7.5 8 8 9 22.5 A. oryzae 6.5 6.5 6.5 7 17.5 B. bassiana 3.5 4 4 4 10 Coconut water which was used as medium is good enough for fermentation process. This was shown in Fig. 2 which every variation didn’t have adaptation phase and directly enters logarithmic phase. Logarithmic phase started from 4th hour until 8th hour shown by fast growth rate. Yeast growth entered stationer phase after 12th hours. This showed that fermentation process happens for 12 hours. This result was likely to be the same as literature. Literature stated that fermentation process occurs during 10-14 hours (Sastramihardja, 1984). 929 During fermentation process, there was a decrease in pH caused by formaton of organic acids. Acids formation occured because coconut milk contains glucose compound and supported by microaerophylic condition. S.cerevisae could convert glucose into organic acids such as lactic acid and acetic acid. Glycolysis cycle also explained why acid formation in fermentation occurs. soluble protein. Soluble precipitated is called blondo. In previous steps, fermentation was carried out in temperature based on literature. 30oC (Sastramihardja,1984). Optimum temperature for S.cerevisae growth was known in 30-40oC range. (Jong, 1987). The result of experiment for every variation is shown in Fig. 3. 250 Oil Volume (mL) 200 Table 4. The result of every inoculum variation 2 3 4 1:2 1:3 1:4 1:5 150 100 Variation 1 (T = 25 C) Variation 2 (T = 30 C) 50 Variation 3 (T = 35 C) Variation 4 (T = 40 C) 0 0 6,28 6,28 6,28 6,28 Day Oil volume (mL) Oil volume (mL) Oil volume (mL) Oil volume (mL) 1 150 225 235 200 2 175 250 250 225 3 175 250 250 225 Oil pH 6 6 6 6 Blondo pH 4,5 4,5 4,5 4,5 Water pH 4 4 4 4 been 4.4.1 Temperature Inoculum medium used a mixture of coconut water and coconut skim with ratio 1:9. Inoculum medium inoculated with S. cerevisiae was added to coconut cream. Every variation used same total volume (800 mL) and was incubated at 30oC. The result of observation coconut yield for every variation can be seen at Table 4. 1 had 4.4 Optimum Fermentation Condition 4.3 The Amount of Inoculum Variation Inoculum : cream Initial pH mixture protein 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 -50 Fermentation Time (hours) Fig. 3. Oil volume obtained in temperature variation Optimum enzyme activity was marked with how fast coconut milk was separated into three layers those are oil, blondo, and water. From Figure 3, it was found that in 7th hour, 3rd variation had the highest yield which volume was 150 ml. In the end of fermentation process, oil volume obtained in 3rd and 4th variation were 225 mL. Meanwhile, 1st and 2nd variations produced less oil for about 200 mL. Based on those data, it could be concluded that optimum fermentation temperature is 35oC based on yield and fastest time for producing oil. The best variation was chosen according to highest coconut yield. At this stage, 2nd variation which its ratio of inoculum to coconut cream was 1 to 3, had been chosen because of its efficiency. First variation produced less oil than 2nd variation. It showed that coconut oil yield increased because coconut cream added was increased. In 1st variation, substrate could still be added to give maximum coconut oil yield. But, this couldn’t be done for 2nd, 3rd, and 4th variation. Second and third variation produced the same oil volume, and the volume decreased in 4th variation. It showed that highest productivity was happened to 2nd variation because the yield was the same although the cream in 2nd variation is less than 3rd variation. Coconut oil yield decreased at 4th variation because there might be a substrate inhibition and inoculum limit to break coconut milk emulsion to produce oil. 4.4.2 pH Other condition which was optimized in this process beside temperature was pH. The variation of pH at 6.58-6.68 was the pH of freshly extracted coconut milk. The chosen variation for pH was the variation which had the fastest time producing oil with high yield. The result of this stage is shown by Fig. 4. 250 Oil Volume (mL) 200 Coconut protein (blondo) had pH 4.5 because during emulsion breaking process, carbohydrate in coconut cream was converted to organic acids. These acids disturbed protein isoelectric pH so that organic acids accumulation caused breaking and precipitation of 150 100 Variation 1 (pH = 5) Variation 2 (pH = 5.78) 50 Variation 3 (pH = 6.68) Variation 4 (pH = 7.36) 0 0 5 10 15 20 -50 Fermentation Time (hours) Fig. 4. Oil volume obtained in pH variation 930 25 From Fig. 4, it was known that 3rd and 2nd variation produced oil at 5th hour. However, 3rd variation produced much more oil than 2nd variation. Whereas, 1st and 4th variation produce oil at 8th and 7th hour respectively. It happened because S. cerevisiae in inoculum needed to adapt with new pH condition. As we known before, the pH of inoculum were the same as pH of coconut cream so that S. cerevisiae directly broke coconut milk emulsion to oil. But if pH of coconut cream was changed, S. cerevisiae needed more time to adapt. By using those statements, it can be conclueded that at this stage, 3rd variation with pH 6.68 was optimum pH fermentation. In other words, optimum pH fermentation was the pH of coconut milk without acid or base addition. Quality analysis included physical and chemical properties analysis. Physical properties analyzed were relative density and refractive index. Meanwhile, chemical properties analyzed were acid value, saponification value, iodine value, peroxide value, and fatty acid composition. Quality standard used as a comparison was Codex Standard 210-1999. Result of oil sample analysis is shown in Table 5. Tabel 5. Quality analysis of oil sample Characteristics Codex Stan. Sample Relative density (40oC/ 0.908-0.921 0.931 air 20oC) Refractive index 1.448-1.450 1.448 (40oC) Acid value (mg KOH <4 0.28 /gr oil) Saponification value 248 - 265 248.08 (mg KOH/gr oil) Iodin value 6 – 10.6 7.86 Peroxide value < 10 9.18 Free Fatty Acid (as < 0.2 0.16 lauric acid) Fatty acid Composition (%) Caproic acid 0.05 – 0.7 ND*) Caprylic acid 4.6 - 10 9.41 Capric acid 5.0 – 8.0 8.61 Lauric acid 45.1 – 53.2 49.18 Myristate acid 16.8 - 21 17.12 Palmythate acid 7.5 – 10.2 7.35 Steraic acid 2.0 – 4.0 4.06 Oleic acid 5.0 – 10.0 ND*) Linoleic acid 1.0 – 2.5 ND*) 4.4.3 Oxygen content Optimum oxygen supply was determined by variation of operation volum/fermentor volum. Selected variation is the fastest variation which produced coconut oil at high yield. The result of this stage is shown by Fig. 5. 300 Oil Volume (mL) 250 200 150 100 Variation 1 (60%-v) Variation 2 (70%-v) 50 Variation 3 (80%-v) Variation 4 (90%-v) 0 *) 0 5 10 15 20 25 -50 non detectable Oil density based on experiment had greater value than standard. This was probably caused by unaccurate measurement. Besides, imperfect separation of oil from blondo and water might allow another compound which enlarged oil mass. Refractive index based on experiment was in range on standard value. Result of refractive index measurement showed that oil sample had the same purity as standard. Fermentation Time (hours) Fig. 5. Oil volume obtained in oxygen content variation From Fig. 5, it was known that increasing operation volum gave more oil produced because there was more coconut cream which was converted to oil. Separation oil from coconut cream in every variation tended to happen at the same time (7th hour). Coconut oil yield was expressed by percentage of oil volum/operation volum for every variation was almost at the same value that was at 27.78% – 29% range. According to Sudarmadji (1989), high acid value showed the low quality of oil. Acid value of samplec was 0.28. This number was far below standard. This statement proved that oil sample had high quality. This was shown by the low number of free fatty acid (as lauric acid). At this stage, the variation using 100% operating volume was also carried out. In this experiment, there was not almost any void fraction in fermentor so that fermentation process was carried out in anaerobic condition. The yield obtained by this variation was just 22.5%. It showed that fermentation should not be done at aerobic or anaerobic condition, but microaerophylic condition. The range of operating volume to fermentor volum ratio which was used depended on amount of oil demanded. Saponification value of sample was in the lower range of standard value. The lower saponification value, the lower molecular weight of the oil. It means the length of carbon chain of fatty acids in oil was shorter. Based on this sentence, we could assume that sample was dominated by medium chain fatty acid. 4.5 Coconut Oil Quality Analysis 931 Table of Contents Oil sample had low iodine value (7.86). The higher iodine value, more double bond in fatty acid was formed. It means that contents of unsaturated fatty acid was higher. This statement was proved by composition of unsaturated fatty acid such as oleic acid and linoleic acid in sample was undetected. 1. 2. 3. Peroxide value of oil sample was quite high. (close to the high range of maximum standard) The value is 9.18. This was probably caused by open place oil storage. It was indirectly exposed by sun ray. This condition might cause oxidation reaction. The length time of storage was estimated for 2-3 weeks before sample analysis. Besides that, it hadn’t been pasteurized before stored. According to Puertollano,et.al. (1970), pasteurization could kill contaminant microorganism and maintained oil stability to oxidation when stored. 4. 5. Coconut oil should be pasteurized to kill pathogen microorganism and to keep stability from oxidation. Coconut should be come from one place and was processed directly after harvesting to get uniform coconut oil quality. Coconut meat should be extracted with hot water to kill contaminan bacteria. The parameter in microoganism selection should not only consider yield but also time to break coconut milk emulsion to oil. Fermentation process should be undertaken using other microoganisms like R. oligosporus and T. famata which had almost as same coconut oil yield as S. cerevisiae. LITERATURE Fatty acid compositions was analyzed using GCMS (Gas Chromatography Mass Spectrometry). Lauric acid contents in sample fulfilled standard value. It means that coconut oil produced by fermentation using S.cerevisae as microorganism had a good quality. The higher lauric acid contents in coconut oil, the better quality of oil produced. [1] Bikerman, J.J, ”Surface Chemistry: Theory and Applications”, 2nd Ed, Academic Press Inc, New York, 1958. [2] Caballero, B., “Encyclopedia of Food and Sciences and Nutrition Vol. 3”, 2nd Ed, Academic Press Inc, New York, 2003. [3] Jong, S.C.; Gantt, M.J., “American Type Culture Collection, Catalogue of Fungi/Yeasts”, 17th Ed, 1987. [4] Ohler, J.G.,“Modern Coconut Management : Palm Cultivation and Products”, 1999. [5] Pradera, et al., “Coconut Products : Tender Coconut Water”, 1992 (www.coconutboard.nic.in). [6] Puertollano, C.L; Keith H.S.; Julian B, “Separation of the Oil and Protein Fractions in Coconut (Cocos nucifera Linn.) by Fermentation”, J.Agr. Food Chem.18 (4), 1970, 579-584. [7] Sastramihardja, I., “Minyak Kelapa”, Laboratorium Mikrobiologi ITB, Bandung, 1984. [8] Setiaji, B., ”Membuat VCO berkualitas Tinggi”, Jakarta, Swadaya, 2006. [9] SNI 01-2902-1992 (http://www.dprin.go.id/). [10] Soerawidjaja, T.H., ”Diktat Kuliah Proses Industri Kimia”,ITB, Bandung, 2005. [11] Sudarmadji, S.; Bambang H.; Suhardi, “Analisa Bahan Makanan and Pertanian”, Liberty Yogyakarta, Yogyakarta, 1989. [12] Syah, A.N.A, “Virgin Coconut Oil Minyak Penakluk Aneka Penyakit”, Agromedia Pustaka, Jakarta, 2005. CONCLUSION AND SUGGESTION 5.1 Conclusion According to results of this research, it could be summarized things follow : 1. Coconut milk fermentation into coconut oil used microorganism Saccharomyces cerevisiae gave the highest coconut oil yield. 2. Inoculum medium which ratio of coconut water to coconut skim was 1 to 9 gave the most cell amount of S. cerevisiae. 3. Ratio inoculum to coconut cream which results the highest coconut oil yield was 1 to 3. 4. The optimum temperature of coconut milk fermentation to coconut oil was 35oC. 5. The optimum pH of coconut milk fermentation to coconut oil was 6.5-7. 6. Fermentation process was done at microaerophylic condition with oxygen content was expressed by fraction operation volum/fermentor volum was 60 – 90 % v/v. 7. Physical and chemical properties of coconut oil resulted by this research fulfilled quality standard of coconut oil by Codex Standard 2101999 with lauric acid content was 49.18 %-w. 5.2 Suggestion Suggestion for furthest studies related to this research are followed : 932
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