Indian Journal of Engineering & Materials Sciences Vol. 15, April 2008, pp. 176-180 Preparation and characterization of perovskite PMN [Pb(Mg1/3Nb2/3)O3] Kamal Singha & Tanveer Quazib* a Sant Gadgebaba Amravati University, Amravati 417 006, India. Department of physics, R T M Nagpur University, Nagpur 400 033, India b Received 9 November 2006; acceptec 28 Februsry 2008 Lead magnesium niobate (PMN) of different compositions are prepared by combustion method using Pb(NO3)2, Mg(NO3)2, Nb2O5, and urea. Obtained material is sintered at 870°C/3 h and the density of sintered pellet measured by using Archimedes principle. The formation of phase has been confirmed by X-ray powder diffraction (XRD) pattern at room temperature and phase change by high temperatures XRD analysis. The dielectric constant (εr) and dissipation factor (tanδ) are measured at frequencies 100 Hz, 1 kHz and 10 kHz in temperature range of 25–200°C using 4192A LF impedance analyzer. The composition (110% excess urea) has shown higher dielectric constant (approx.7000 at room temperature). Keywords: Combustion, Solid state, Dielectric constant, Relative permittivity Lead magnesium niobate (PMN) is one of the most intensively investigated compound in the lead-based relaxor ferroelectric family. It is used1-6 in the multilayer ceramic capacitors, electrostrictive actuators, optoelectronics, sonar projectors, novel transducers for medical applications. In the form of thin films, it is used in microelectronics as memory chips (FRAM, DRAM) and integrated capacitors because of its excellent electrical properties7-10, associated with a low thermal expansion and low cost. Over the past three decades, considerable efforts have been made in the fabrication of PMN and PMNbased electro ceramics. Various synthesis methods have been proposed and used to prepare PMN powder with the cubic perovskite structure. Avoiding the pyrochlore phase, whose occurrence significantly degrades the dielectric properties of PMN8, and PbO volatilization is a general major difficulty in its preparation. The solid state reaction among constituent oxides (PbO, MgO and Nb2O5) at elevated temperature (ceramic route) saw a major breakthrough in 1982, by Swartz and Shrout12, who devised the well known columbite method for the fabrication of pyrocholorefree PMN. The method consists of two stages first the prepartion of columbite (MgNb2O6) and then its reaction with the appropriate amount of PbO. This method is most commonly used, even today, for the _________________ *For correspondence (E-mail: [email protected]) synthesis of the Pb(Mg1/3Nb2/3)O313, though timeconsuming. Several wet-chemistry processing routes have been engineered in order to prepare a single phase PMN pervoskite14-18. The powder synthesis can usually be achieved at low temperature. However, many solution processes involve sophisticated techniques which are complicated and lengthy processes, and in which they often require a subsequent calcining step at elevated temperatures, in order to achieve the desired pyrochloro to perovskite conversion. In recent years, combustion synthesis has been established as a quick preparation process to produce multicomponent oxide ceramic powders without the intermediate decomposition and calcining steps19-24 and the said technique has already been tried in the synthesis of PMN-based materials20. There is high purity single phase perovskite powder of composition PMN will not, by itself rise to pyrochlore-free PMN ceramics, because of different variation of initial composition of PMN at optimised temperature. The objective of the work is to produce single phase PMN ceramic which have maximum density and relative permittivity, moreover, the suppression of PbO loss during sinterinng is also another major objective. Thus consideration is given here to the phase formed, densification and dielectric properties in PMN ceramic sintered at optimized temperature of various composition for their characterization. SINGH & QUAZI: PREPARATION AND CHARACTERIZATION OF PEROVSKITE PMN [Pb (Mn)1/3 Nb2/3)O3] Experimental Procedure The chemicals used for the synthesis of PMN by combustion method are Pb(NO3)2(>99%, Merck), Mg(NO3)2(>99%, Merck), Nb2O5(99.5% SigmaAldrich) used as cation precursors and urea[CO(NH2)2] (>99%, Merck) as fuel. The following three different composition of reactant have taken. 1. PMN1: Pb(NO3)2: Mg(NO3)2 : Nb2O5 : Urea (CO(NH2)2) :: 3 :1:1:6.67 (stiochiometric) 2. PMN2: Pb(NO3)2 : Mg(NO3)2 : Nb2O5 : Urea (CO(NH2)2) :: 3:1:1:13.34 (100% excess urea) 3. PMN3: Pb(NO3)2 : Mg(NO3)2 : Nb2O5 : Urea (CO(NH2)2) :: 3:1:1:14 (110% excess urea) The reactants were first weighted and then mixed in agate mortar and transferred to precleaned borosil beaker. Then 50 mL distilled water was added to form a homogeneous mixture by stirring with the glass rod (cleaned by chromic acid) for 15 min. The reactants were first melted in the beaker by heating upto 250300°C. The liquid froths for a while and then starts thickening by giving out the gases evolved. Thus prepared material is then transferred to muffle preheated furnace at a 550°C, where oxidation occurs. The reaction occurred for 1 min and produces a dry yellowish-brown fumes and very fragile foam. The temperature was slowly lowered to 200°C and was kept for 2 h for complete oxidation, finally foam crumbled into powder and crushed into powder by using ball mill. The obtained materials were sintered at 870°C /3 h. The powder was characterized by X-ray diffraction (XRD) using Cu-Kα1 radiation PANalytical X-ray diffractometer, at 40 kV and 30 mA in the range 20°< 2θ >60° with step size of 0.02° 2θ and scanning speed of 0.5° 2θ per minute.The obtained materials were also characterized at temperatures 200, 400, 600, and 800°C for 8 h under vacuum pressure 10-3 torr on same diffractometer to obtain XRD of materials. 177 cell parameter a= 4.0490Å. However, some additional reflection, which correlate with a pyrochlore phase of composition Pb1.83Nb1.71Mg0.29 O6.39 (JCPDS file 37– 71) are found on some XRD pattern. This phase has a cubic structure with cell parameter a=10 Å in space group Fd3m(no. 227). The relative percentage of perovskite and pyrochlore phase present in each sintered ceramic may be calculated from the intensities of the major Xray reflection for the pervoskite and pyrochlore phases. In this connection, the following approximation proposed by Swartz and Shrout12 was employed Wt% perovskitephase= I perov I pervo + I pyro × 100 ... (1) Here, Iperov and Ipyro refer to the intensities of the (110) pervoskite and (222) pyrochlore peaks respectively, these being the most intense reflections in the XRD patterns of both phases. Consequently, in order to estimate the concentrations of pyrochlore phase present in the different sample. Eq.(1) has been applied to the diffraction patterns obtained and density by Archmides principle, as given in Table 1. Result and Discussion Analysis of phases formed XRD pattern of the PMN ceramics formed at specific temperature (870°C/ 3 h) for different compositions are given in Fig. 1. The strongest reflections in the majority of the XRD patterns indicate formation of the pervoskite phase of PMN, which was matched with JCPDS file 27–1199. To a first approximation, this phase has a cubic pervoskitetype structure in space group Pm3m (no. 221), with Fig. 1— XRD pattern of PMN1, PMN2 and PMN3, at room temperature INDIAN J ENG. MATER. SCI., APRIL 2008 178 The partical size is calculated by considering, the coherrently diffracting domain size (dXRD) was calculated from the full width at half maximum of (110) diffraction peak using the Scherrer formula26, which assume the small crystalline size to be the only case of line brodening. [Eq. (2)]. Table 1—Effect of composition on phase formation and densification Composition Density (%) PMN1 PMN2 PMN3 Perovskite (wt%) 90 96 90 Pyrochlore (wt%) 10 4 10 Density % 4.909 5.628 5.890 Table 2—Particle size of PMN1, PMN2, PMN3 Composition size(nm) Crystaline size (nm) PMN1 PMN2 PMN3 41 52 34 Fig. 2—High temperature XRD pattern of PMN1 at 200, 400, 600 and 800°C dXRD = kλ β (θ ) cosθ ... (2) Where λ is X-ray wavelength, β(θ) is FWHM of the diffraction line, θ is the angle of diffraction and the constant k~1 .The particle size of different compositions of PMN is shown in Table 2 The high tempreture XRD of PMN1, PMN2 and PMN3 as shown in Figs 2-4 respectively. There is phase change observed between range of 200-800°C Dielectric response of the ceramic Figure 5 depicts the variation of relative permittivity (εr) and dielectric loss (tanδ) with temperature at three different frequency 100 Hz, 10 kHz and 100 kHz for sample PMN1, PMN2 and PMN3. It is evident from these that PMN3 have higher relative permittivity (appox. 7000) and less dielectric loss (appox. 0.04) at room temperature than Fig. 3—High temperature XRD pattern of PMN2 at 200, 400, 600 and 800°C SINGH & QUAZI: PREPARATION AND CHARACTERIZATION OF PEROVSKITE PMN [Pb (Mn)1/3 Nb2/3)O3] 179 Fig. 5—Variation of relative permittivity dissipation factor for PMN1, PMN2 and PMN3 References Fig. 4—High temperature XRD pattern of PMN 3 at 200, 400, 600 and 800°C PMN1 and PMN2. for PMN3 (110% excess urea) the relative permittivity and dielectric loss less varing with the frequency, with the increses frequency the dielectric constant decreses and dielectric loss increses. 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