TABLE OF CONTENTS-REPAIR / DAMAGE
AXLE BEAM
BOTTOM RAIL
COMBINATION FRONT, Refrigeration Unit Opening
CORNER POST
CROSSMEMBER, Intermediate
CROSSMEMBER, Over Landing Gear
CROSSMEMBER, Over Suspension
CROSSMEMBER, Pintle Hook Mounting
DIAMOND PLATE, Floor, Diamond Plate Overlay
DIAMOND PLATE, Threshold Plate
DOOR FRAME, Side Door
DOOR HEADER, Rear Door
DOOR HEADER, Side Door
DOOR KIT, Side Door
DOOR POST
DOOR POST, Side Door – Hinge Side
DOOR POST, Side Door – Latch Side
DOOR SILL, Rear Bolster
DOOR SILL, Threshold – Side Door
DOOR THRESHOLD, Rear Bolster
DOOR THRESHOLD, Side Door
1
FLATBED / REPAINT
FLOOR--ALUMINUM
FLOOR--APITONG (PLATFORM)
FLOOR--DIAMOND PLATE OVERLAY
FLOOR--LAMINATED HARDWOOD
FLOOR--REEFER GUTTER
FLOOR--STEEL HAT
FOAM
FOAM INSULATION
FRAME, Rear
FRAME, Refrigeration Unit Reinforcement
FRAME, Side Door
FRONT OPENING, Refrigeration Unit Opening
FRONT PANEL
FRONT POST
FRONT RAIL
HAT SECTION, Floor, Steel Hat
HEADER, Rear
HEADER, Side Door
INSULATION, Foam
LOWER SILL, Rear Bolster
MAIN RAIL, Sub frame
MOUNTING CROSSMEMBER, Pintle Hook
NOSE OPENING, Refrigeration Unit
NOSE PANEL
NOSE POST
NOSE RAIL
OPENING, Refrigeration Unit
2
PAINT
PANEL, Front
PANEL, Nose
PANEL, Quarter, Top Rail
PANEL, Radius
PANEL, Rear Door
PANEL, Roof
PANEL, Side
PLATE, Threshold
PLATFORM / REPAINT
POST, Front
POST, Nose
POST, Rear Corner
POST, Side
POST, Side Door / Hinge Side
POST, Side Door / Latch Side
QUARTER PANEL, Top Rail
RADIUS PANEL
RAIL, BODY
RAIL, BOTTOM
RAIL, BOTTOM/REPAINT
RAIL, FRONT
RAIL, NOSE
RAIL, SECTION, Bottom Rail
RAIL, SECTION, Top Rail
RAIL, SPLICE, Bottom Rail
RAIL, SPLICE, Top Rail
RAIL, SUBFRAME
RAIL, TOP
RAIL, TOP NOSE
RAIL, TOP/REPAINT
REAR BOLSTER
REAR CORNER POST
REAR DOOR FRAME
REAR DOOR POST
REAR FRAME
REAR HEADER
3
REAR PLATE
REAR SILL
REEFER GUTTER
REEFER OPENING
REFRIGERATION UNIT FRAME
REFRIGERATION UNIT OPENING
REFRIGERATION UNIT REINFORCEMENT
REFRIGERATION UNIT
REINFORCEMENT
REINFORCEMENT, SIDE DOOR BOTTOM
REINFORCEMENT, SIDE DOOR TOP
REPAINT
ROOF PANEL
ROOF SHEET
SECTION, Bottom Rail
SECTION, Top Rail
SHEET
SIDE DOOR BOTTOM REINFORCEMENT
SIDE DOOR FRAME
SIDE DOOR HEADER
SIDE DOOR KIT
SIDE DOOR POST / HINGE SIDE
SIDE DOOR POST / LATCH SIDE
SIDE DOOR TOP REINFORCEMENT
SIDE PANEL
SIDE POST
SIDE SHEET
SIDE THRESHOLD
SILL, Rear
SILL, Side
SLIDER RAIL
SPLICE, Bottom Rail
SPLICE, Top Rail
SPRING HANGER
SPRING SEAT
STEEL VAN COMPONENTS/REPAINT
SUBFRAME RAIL
SUSPENSIONS
THRESHOLD PLATE
THRESHOLD, REAR
4
THRESHOLD, SIDE
TOP NOSE RAIL
TOP RAIL
ULTRA PLATE PANEL
UNIT OPENING
UNIT
UPPER COUPLER
UPPER FIFTH WHEEL
5
OPERATION
001-100
FRAME
RATE
MAIN RAIL - FIXED SUBFRAME - REPLACE
Includes: Hoist trailer, R & R suspension and
air brake control components, cut off rail;
reinstall
001-100
001-101
All Vans
Dolly
18.0
10.0
*Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,
welding unit
001-110
MAIN RAIL - SLIDER SUBFRAME - REPLACE
Includes: Hoist trailer, remove slider assembly,
carbon arc weld and remove rail; reinstall
001-110
001-111
Long Vans
Short Vans
18.0
12.0
*Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,
welding unit
001-120
MAIN SLIDER RAIL - REPLACE
Includes: Hoist trailer, remove slider assembly
and ICC bumper, carbon arc weld and remove
one rail; reinstall and realign to kingpin
001-120
Long Vans
14.0
Add
001-121
Replace second rail
10.0
*Tools Required-jack stands, impact, sockets, wrench set, cutting torch, grinder, tape measure,
welding unit
6
001-125
CROSSMEMBER - INTERMEDIATE - REPLACE
Includes: Remove floor screws, underpan
screws, and replace
001-125
001-126
Dry Vans
Replace adjacent (each)
3.0
2.0
001-127
001-128
Reefers
Replace adjacent (each)
2.0
1.5
001-129
Platforms
4.0
(Center rail platform requires cutting section outer rail for R & R of C/M)
001-130
Replace adjacent (each)
3.0
*Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,
rivet gun, rivet set, bucking bar.
001-131
CROSSMEMBER - FIVE OVER LANDING GEAR - REPLACE
Includes: Remove floor screws, underpan screws
and replace
001-131
001-132
Dry Vans
Replace adjacent (each)
12.0
2.0
001-133
001-134
Reefers
Replace adjacent (each)
10.0
1.5
Add
R & R both tire protector plates
3.0
*Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,
rivet gun, rivet set, bucking bar.
7
001-136
CROSSMEMBER - OVER SUSPENSION - REPLACE
Includes: Remove floor screws, underpan
screws, and replace
001-136
001-137
Dry Vans (Removing one rail)
Replace adjacent (each)
16.0
2.0
001-138
Reefers (Removing one rail)
Replace adjacent (each)
16.0
2.0
*Tools required-drill, pry bar, punch, hammer, utility knife, impact and torx socket, socket set,
rivet gun, rivet set, bucking bar, grinder and welding unit.
002-100
UPPER COUPLER ASSEMBLY - REPLACE
Includes: Remove all attachments from
wall assemblies, floors, and radiuses;
R & R, paint
002-100
002-101
Dry Van (with bulkhead)
Reefer (less bulkhead)
20.0
24.0
Add
002-102
To cut off and reuse existing bulkhead
4.0
*Tools required-drill, impact and torx socket, socket set, rivet gun and rivet sets, wrench set,
bucking bar, punch, hammer, caulking gun, screwdriver, grinder, welding unit and utility knife
002-110
UPPER FIFTH WHEEL ASSEMBLY - REAR
SECTION OF UPPER COUPLER ASSEMBLYREPLACE
Includes: Remove fasteners, at side assemblies,
torch off rear section (UFW) at hinge, weld, and
reinstall using mylar tape.
002-110
Dry Vans
28.0
002-111
Reefers
32.0
*Tools required-drill, impact and torx socket, rivet gun and rivet sets, cutting torch, welding
unit, grinder, utility knife, punch and hammer.
8
OPERATION
003-150
003-150
003-151
003-152
SUSPENSIONS
SPRING HANGER - REPLACE
Includes: Hoist trailer, R & R hanger, paint
Spring Hanger - Front
Spring Hanger - Center
Spring Hanger - Rear
RATE
4.0
4.0
2.5
*Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,
tape measure, cutting torch, grinder and welding unit.
9
OPERATION
006-210
AXLES
AXLE BEAM - REPLACE
RATE
12.0
Includes: Removing spring U-bolts, radius
rod eye bolts, brake components, wheel end
components, clean, reinstall, and adjust; paint
(Note: Includes oil seals, alignment, weld
axle seats, and R & R old components)
*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, jack stands
006-230
AXLE SPRING SEAT - REPLACE (ONE)
4.0
Includes: Hoist trailer, remove wheel,
remove U-bolts, R & R oil seal, spring,
radius rod eye bolt, cut off seat, and
reinstall; paint; check alignment; but
alignment not included
*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,
punch and hammer, cutting torch and grinder.
10
OPERATION
PINTLE HOOK
RATE
016-100 MOUNTING CROSSMEMBER - PINTLE HOOK - REPLACE 5.5
Includes: Discount air line, torch off mounting
crossmember, R & R pintle hook assemble,
reinstall, and paint
Includes: Disconnect at upper fifth wheel
and relay emergency valve; replace
*Tools required-cutting torch, grinder, welding unit. Impact and socket set
11
OPERATION
PAINT
049-100
VAN BODY ONLY - REPAINT
Includes: Wash, mask top and bottom
rail, apply primer and color coat (body only)
049-102
049-100
049-101
Long Van - 53’
Long Van - 48’
Short Van - 28’
049-103
049-104
RATE
22.0
20.0
14.0
Deduct
Not masking top & bottom rails
(Deduct 2.0)
Top coat only
(Deduct 2.0)
*Tools required-utility knife, paint equipment
049-200
TOP RAIL - REPAINT
Includes: Prepare metal, mask, prime, and
paint
049-200
049-201
049-202
Van 28’ - both sides, nose rail
Van 48’ - both sides, nose rail
Van 53’ - both sides, nose rail
6.0
10.0
12.0
*Tools required-utility knife, paint equipment, blast equipment
049-210
BOTTOM RAIL - REPAINT
Includes: Prepare metal, mask, prime, and
paint
049-210
049-211
049-212
Van 28’ - both sides
Van 48’ - both sides
Van 53’ - both sides
4.0
8.0
10.0
*Tools required-utility knife, paint equipment, blast equipment
12
049-220
STEEL VAN COMPONENTS (ALL) - REPAINT 8.0
Includes: Sand, brush or sand blast; clean,
mask, prime and paint
049-221
049-222
049-223
049-224
Bulkhead only
Landing Legs and Brackets only
Suspensions only
Rear Frame only
2.0
2.0
3.0
3.0
*Tools required-utility knife, paint equipment, sander or blasting equipment
049-300
PLATFORM (ALL) - REPAINT
Includes: Sand, brush, or sand blast; clean,
mask, prime, and paint (including bulkhead)
049-305
049-300
049-301
049-302
049-306
049-303
049-304
53’
48’
28’
Bulkhead only
Outer Rail only - 53’
Outer Rail only - 48’
Outer Rail only - 28’
26.0
24.0
16.0
3.0
11.0
10.0
6.0
*Tools required-utility knife, paint equipment, blasting equipment, scraper
13
OPERATION
507-100
REFRIGERATION
RATE
REFRIGERATION UNIT - REPLACE
Includes: Disconnect fuel lines, battery
cables, air duct at evaporator; R & R
mounting stud nuts and reinstall
507-100
Nose Mount
6.0
*Tools required-impact, socket set, wrench set, screwdriver, utility knife
507-200
CUT OUT REEFER TRIPLE COMBINATION
FRONT FOR REFRIGERATION UNIT
507-200
507-201
507-202
507-203
507-204
507-205
Sentry Opening - aluminum
Sentry Opening - stainless steel
Super II Opening - aluminum
Super II Opening - stainless steel
SB-II/Phoenix Opening - aluminum
SB-II/Phoenix Opening - stainless steel
*Tools required-drill, air shears, caulking gun
14
2.0
3.0
3.0
4.0
6.0
8.0
OPERATION
508-100
FOAM INSULATION
RATE
FOAM INSULATION - REPLACE
Includes: Remove foam, spray, and trim
508-100
508-200
508-300
10 Board Feet - 1” thick
360 Board Feet - 1” thick
720 Board Feet - 1” thick
1.0
10.0
16.0
Add
50% more time for 3” foam thickness
*Tools required-scraper, foam scarfer, drill, impact with screw torx tip, caulking gun, hammer
15
OPERATION
511-100
FRONT ASSEMBLY
RATE
TOP NOSE RAIL - REPLACE
Includes: Disconnect roof panel, radius
panel, nose post, side rail splice, front
panel, reinforcement; R & R plywood or
liner and lights. (Includes dig out foam
and refoam)
511-100
511-101
511-102
Dry Van
Open Top
Reefer
6.0
8.0
16.0
Add
511-110
511-115
R & R Unit
R & R Top Unit Reinforcement
6.0
2.0
*Tools required-drill, rivet gun, rivet set, bucking bar, utility knife, caulk gun, scraper,
screwdriver, cherry huck gun Reefer: add impact, socket set, wrench set, knife to trim excess
Foam
511-116
FRONT NOSE RAIL-REPLACE
511-117
DRY VAN
2.0
511-118
REEFER
2.0
511-119
OPEN TOP
2.0
16
511-200
NOSE PANEL - REPLACE
Includes: Remove all fasteners, apply sealant,
and reinstall aluminum panel.
(Includes R & R liner/foam)
511-200
511-205
Dry Van & Open Top
Reefer
6.0
12.0
Add
511-206
511-110
511-210
511-211
Stainless Steel Nose Panel
R & R Unit
R & R Vent Door - aluminum
R & R Vent Door - stainless steel
2.0
6.0
1.0
1.5
*Tools Required-drill, rivet gun, rivet set ,bucking bar, utility knife caulk gun, scraper,
screwdriver, wrench set, socket set, cherry huck gun Reefer: add impact, knife to trim excess
foam
511-300
FRONT POST - REPLACE
Includes: Remove liner/foam, drill out rivets
at panel, top nose rail, disconnect at upper
fifth wheel, remove and reinstall
511-300
511-303
Van & Open Top
Reefer
3.0
8.0
NOTE: When this operation is performed in
conjunction with replacing a panel, the rate
is 1.0 hour for a van, open top, or reefer
*Tools required-drill, hammer, punch, rivet gun, rivet set, bucking bar, cherry huck gun, impact
and torx head Reefer: add knife to trim excess foam, caulking gun
17
511-400
FRAME - REFRIGERATION UNIT
REINFORCEMENT - REPLACE
24.0
Includes: Remove liner, top reinforcement gusset,
disconnect front panel, top rail, upper fifth wheel,
remove and reinstall
Add
511-110
R & R Unit
6.0
*Tools required-drill, hammer, punch, rivet gun, rivet set, bucking bar, cherry huck gun, impact
and torx head, welding unit, knife to trim excess foam, caulking gun
511-500
RADIUS PANEL (ONE) - REPLACE
Includes: Disconnect fasteners at top rail,
upper fifth wheel, front wall, and lower
rail; remove and reinstall.
(Includes R & R liner and refoam)
(Includes R & R corner cap and front plate if applicable)
511-500
511-510
Dry Van
Reefer
8.0
16.0
Add
511-511
511-512
R & R Vent Door - aluminum
R & R Vent Door - stainless steel
1.0
1.5
NOTE: When this operation is performed in
conjunction with adjacent panel (front or
side), deduct 2.0 hours
*Tools Required-drill, rivet gun, rivet set ,bucking bar, utility knife caulk gun, scraper,
screwdriver, wrench set, socket set, cherry huck gun Reefer: add impact, knife to trim excess
foam
18
OPERATION
REAR DOOR FRAME
512-100
REAR FRAME ASSEMBLY - REPLACE
Includes: Remove door assemblies,
disconnect roof panel, side panel, top
and bottom rails, frame, remove and
reinstall. (Includes replacement of
liner, lights, ICC bumper, and repaint)
512-100
512-102
Dry Van (like-for-like rear frame)
Reefer (like-for-like rear frame)
RATE
24.0
40.0
Add
512-105
Roll-up Door
2.0
*Tools required-hammer, punch, welding unit, cutting torch, grinder, impact and torx head,
socket set, wrench set, drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun,
screwdriver, jack stands
512-200
REAR HEADER - REPLACE
Includes: Disconnect roof panel, cut off
header, R & R lights, R & R lining and
foam, install new header; paint
512-200
512-201
Dry Van (swing door)
Reefer
8.0
12.0
Add
512-205
512-206
R & R Roll-up Door and Operator
Stainless Steel (including polishing)
2.0
4.0
*Tools required-hammer, punch, welding unit, cutting torch, grinder, drill, cherry huck gun,
caulking gun, screwdriver, jack stands
19
512-300
REAR BOLSTER (LOWER SILL) - REPLACE
Includes: Remove threshold, filler jam,
disconnect floor, cut at rear post and main
frame; reinstall and paint
512-300
512-301
512-302
Dry Van
Reefer
Platform
16.0
24.0
16.0
Add
512-305
Stainless Steel (including polishing)
4.0
*Tools required-hammer, punch, welding unit, cutting torch, grinder, drill, cherry huck gun,
caulking gun, screwdriver, impact, socket set, wrench set.
512-400
REAR CORNER POST - REPLACE
Includes: Disconnect top rail, bottom rail,
side panel, liner and foam; cut off at lower
sill and header; reinstall and paint
512-400
512-402
Van
Reefer
12.0
20.0
Add
512-405
Stainless Steel (including polishing)
4.0
*Tools required-hammer, punch, welding unit, cutting torch, grinder, impact and torx head,
drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun, screwdriver, jack stands
512-500
THRESHOLD - INSTALL 24” PLATE
Includes: Install threshold, fasteners, weld
NOTE: Dry Van Only
*Tools required-impact and torx head, grinder, welding unit, caulking gun
20
2.0
OPERATION
513-100
SIDE ASSEMBLY
RATE
TOP RAIL - REPLACE - 53’ TRAILER
Includes: Remove fasteners at roof panel,
side panels, nose rail splice, rear frame,
R & R rail. (Includes R & R foam, liner,
and moldings)
513-100
513-101
Dry Van
Reefer
26.0
42.0
Add
513-105
513-106
Roof Replacement - Dry Van
Roof Replacement - Reefer (glued down)
18.0
22.0
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam(reefer), jack stands
513-150
TOP RAIL - SECTION (SPLICE) - REPLACE
Includes: Cut rail, disconnect fasteners to
roof bow, roof panel, side panels, nose rail
splice, rear corner clip; remove, install and
reinforce
513-150
Dry Van - 1.0 hr/ft, plus
1.0 hr/splice
513-151
Reefer - 2.5 hrs/ft, plus
2.0 hrs/splice
513-152
Meat Railer - 3.0 hrs/ft, plus
4.0 hrs/splice
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife
21
513-160
BOTTOM RAIL - ALUMINUM EXTRUSION - REPLACE
Includes: Hoist and support trailer, disconnect
all fasteners, remove bottom rail; reinstall.
(Includes R & R of plywood, lining, and scuff)
Dry Van (posts on 24-inch centers)
513-162
513-160
513-161
Long Vans (53’)
Long Vans (48’)
Short Vans (28’)
26.0
24.0
16.0
Reefers: Same as dry vans except must
pick up options for lining and scuff
Add
Over 48’ length, posts on
24-inch centers, per foot
513-162
513-163
513-164
48’ with posts on 12-inch centers
48’ with C/M’s on 6-inch centers
0.5
4.0
4.0
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, jack stands
513-180
BOTTOM RAIL - SECTION 14’ - REPLACE
12.0
Includes: Remove fasteners securing rail to
upper fifth wheel, crossmember, side post,
radius panel; cut lower rail; remove and
reinstall equal section. Use adequate
reinforcement and install with mylar tape.
513-181
Add
To cut off and reuse existing bulkhead
4.0
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, jack stands,
scraper
22
513-200
SIDE PANEL - REPLACE
Includes: Remove all fasteners at side posts
and top rail; reinstall.
(Includes R & R lining/foam)
513-200
513-201
513-202
513-203
513-204
513-205
ONE PANEL
Dry Van - Posts 12” Centers
Dry Van - Posts 24” Centers
Reefer
(Includes R & R first 12’ of lining)
Add for Each Additional Adjacent Panel
Dry Van - Posts 12” Centers
Dry Van - Posts 24” Centers
Reefer
8.0
6.0
16.0
5.0
4.0
8.0
Add
513-206
R & R each additional adjacent 4’ lining
2.0
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, hammer, punch,
caulking gun, knife to trim excess foam (reefer), saw, tape measure, utility knife, scraper
513-220
ULTRA PLATE PANEL - REPLACE
Includes: Remove scuff band and rivets; install
mylar film to lower rail, foam tape sealer to
cover cap, lower rail, and upper rail. Install
panel, rivets, and scuff band.
513-220
513-221
One panel
Each adjacent panel
6.0
4.0
*Tools required-drill, rivet gun, rivet set, bucking bar, caulking gun, utility knife, scraper
23
513-250
SIDE POST - REPLACE
Includes: Remove fasteners at panel, top rail,
bottom rail, foam, and reinstall
513-250
513-251
Dry Van (Includes R & R plywood)
Reefer (Does not include R & R lining)
3.0
8.0
513-255
Add for Each Additional Adjacent Post
Dry Van
Reefer
2.0
5.0
NOTE: When this operation is performed in
conjunction with panel replacement, the rate
is 1.0 hour for both dry van and reefer
*Tools required-drill, rivet gun, rivet set, bucking bar, impact and torx head, cherry huck gun,
utility knife, hammer, punch Reefer: add knife to trim excess foam, caulking gun
24
OPERATION
ROOF ASSEMBLY
514-100
ROOF PANEL - ALUMINUM - REPLACE
Includes: Remove fasteners at top rails,
nose rail, rear header, heating bond to bows,
remove panel, seal, re-bond to bows/glue to
foam, and reinstall using roof reinforcement
strip
514-100
514-101
514-102
514-105
514-106
514-107
Dry Van 28’
Dry Van 48.0
Dry Van 53’
Reefer 28’
Reefer 48’
Reefer 53’
RATE
12.0
16.0
20.0
16.0
24.0
30.0
Add
514-110
514-111
514-112
514-113
Replace One Roof Bow - Dry Van
Replace All Roof Bows 48’ Dry Van
Replace One Roof Bow - Reefer
(includes foam)
Replace All Roof Bows - 48’ Reefer
(includes foam)
0.5
6.0
1.0
8.0
*Tools required-drill, rivet gun, rivet set, bucking bar, cherry huck gun, caulking gun, hammer,
punch, scraper, utility knife
25
OPERATION
DOOR & HARDWARE
515-100
REAR DOOR PANEL - REPLACE
Includes: Remove hinge pins, one door,
transfer hardware and reinstall
(Includes moldings)
515-100
515-101
515-102
Van - One Door
Reefer - One Door
Reefer - One Door with external hat sections
RATE
4.0
12.0
4.0
Add
515-105
515-106
515-110
515-115
Double Lock Rods
Double Lock Rods for door with external
hat sections
Replace Hinge Butt
Replace Cam Keeper (weld)
1.5
0.5
1.0
1.0
*Tool required-wrench set, socket set, welding unit, two piece fastener huck gun, impact with
torx head, utility knife, drill, hammer, punch Note: Tools vary by type of fastener and door
515-410
515-410
515-411
515-412
515-106
HINGE/DOOR - REPLACE
Includes: R & R one door hinge and hinge pin
Reefer - New Model w/external hat sections
0.5
Van
Reefer
Reefer - One Door with external hat sections
Add
Replace Hinge Butt
1.0
1.0
0.5
26
1.0
515-500
DOOR ASSEMBLY - ROLL UP - REPLACE
4.0
Includes: Remove rollers and panels, latch
assembly; reinstall using drop-in door; paint.
(Does not include R & R track assembly)
Add
515-050
515-051
515-052
R & R Latch Assembly
R & R One Track - one side complete
Universal Door - cut/install hardware
1.0
2.0
2.0
*Tools required-wrench set, winding bars Track replacement requires welding unit, grinder,
cherry huck gun, drill Latch assembly requires wrench set, drill, rivet gun, rivet set, bucking
27
OPERATION
516-100
SIDE DOOR
RATE
SIDE DOOR FRAME ASSEMBLY - REPLACE
Includes: Disconnect frame from side panels,
bottom rail, top reinforcement, R & R door
assembly, foam and liner, reinstall; paint and
adjust door
516-100
516-101
516-102
Van
Reefer - aluminum
Reefer - steel
16.0
24.0
30.0
*Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam
516-150
SIDE DOOR POST/HINGE SIDE - REPLACE
Includes: Cut off at header and sill, remove
fasteners, door assembly, foam and liner, post,
reinstall; weld on hinge butts; paint
516-150
516-151
Van
Reefer
8.0
12.0
*Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam
516-160
SIDE DOOR POST/LATCH SIDE - REPLACE
Includes: Cut off at header and sill, remove
fasteners, door assembly, foam and liner, post,
reinstall; weld on keeper; paint
516-160
516-161
Van
Reefer
8.0
12.0
*Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam
516-164
SIDE DOOR THRESHOLD - REPLACE
Includes: Cut off both side posts, disconnect
from bottom rail and reinstall
516-164
All Models
8.0
28
516-165
SIDE DOOR HEADER - REPLACE
Includes: Remove liner/foam, cut off
at side posts, remove reinforcement
and header; reinstall/foam
516-165
516-166
Van
Reefer
6.0
16.0
*Tools required-drill, cherry huck gun, utility knife, rivet gun, rivet set, bucking bar, welding
unit, knife to trim excess foam, two piece fastener huck gun, caulking gun
516-170
SIDE DOOR TOP REINFORCEMENT - REPLACE
Includes: R & R liner/foam, remove fasteners,
weld to header; reinstall/foam; paint
516-170
516-171
Van
Reefer
4.0
16.0
*Tools required-drill, cherry huck gun, utility knife, rivet gun, rivet set, bucking bar, knife to
trim excess foam, two piece fastener huck gun, caulking gun
516-175
SIDE DOOR BOTTOM REINFORCEMENT - REPLACE
2.0
*Tools required-rivet gun, rivet set, bucking bar, welding unit, drill, hammer, punch, utility
knife
516-180
SIDE DOOR KIT/ASSEMBLED
INSTALL IN STANDARD LOCATION
Includes: Cut opening in side panel. Install
top and bottom reinforcements, install door
frame and door
516-180
516-181
Van
Reefer
20.0
40.0
*Tools required-drill, cherry huck gun, rivet gun, rivet set, bucking bar, utility knife, caulking
gun, hammer, punch, welding unit, socket set, wrench set, impact, knife to trim excess foam, air
shears, saw, two piece fastener huck gun
29
OPERATION
523-100
FLOOR
FLOOR/LAMINATED HARDWOOD - 48’ - REPLACE
RATE
30.0
Includes: Remove screws, boards, steel hat
section, clean caulk, undercoat, and reinstall
Add
523-009
523-101
R & R Threshold Plate
53’ Trailer
2.0
2.0
*Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread
plate, caulking gun, grinder
FLOOR/HARDWOOD - RANDOM
WIDTH AND LENGTH - REPLACE
523-120
Includes: Remove screws, board, clean,
caulk, and reinstall floor boards
Platform - 48’
Platform - 53’
523-120
523-121
34.0
36.0
*Tools required-drill, impact, torx head, scraper, pry bar, welding unit for rear tread plate,
grinder
FLOOR/LAMINATED
HARDWOOD - ONE 12” BOARD - REPLACE
523-150
Includes: Remove screws, board, clean, caulk,
undercoat, and reinstall
Van - 48’
Van - 53’
523-150
523-152
8.0
9.0
Add
523-151
Replace Adjacent Board (each)
4.0
*Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread
plate, caulking gun, grinder
30
523-200
523-200
523-201
523-202
523-205
523-206
523-207
523-220
523-221
523-222
523-223
523-224
523-225
523-226
FLOOR/ALUMINUM - REPLACE
Includes: Cut and remove fasteners; cut welds on
edge board, starting strip, and boards; replace.
(Remove foam and replace as necessary)
Van - 28’
22.0
Van - 48’
32.0
Van - 53’
34.0
Reefer - 28’ (corrugated)
32.0
Reefer - 48’ (corrugated)
48.0
Reefer - 53’ (corrugated)
50.0
Add
Weld Floor - 12” Boards 28’
18.0
Weld Floor - 12” Boards 48’
33.0
Weld Floor - 12” Boards 53’
35.0
R & R Wood Stringer (each)
0.5
Maximum for 28’ - 6.0 hrs
Maximum for 48’ - 10.0 hrs
Maximum for 53’ - 12.0 hrs
R & R Underpan - 28’
6.0
R & R Underpan - 48’
11.0
R & R Underpan - 53’
12.0
*Tools required-drill, ¾” hole saw, impact, torx head, scraper, pry bar, scraper, aluminum
welding unit, caulking gun, socket set, wire brush
523-230
523-230
523-231
523-232
523-233
523-234
523-235
523-236
523-237
523-238
FLOOR/ALUMINUM - ONE EXTRUSION - REPLACE
Includes: Cut weld, remove fasteners, clean, and reinstall
Van - 28’
8.0
Van - 48’
14.0
Van - 53’
15.0
Reefer - 28’
12.0
Reefer - 48’
18.0
Reefer - 53’
20.0
Add
Reefer - 28’ - Each Additional
Adjacent Board
10.0
Reefer - 48’ - Each Additional
Adjacent Board
14.0
Reefer - 53’ - Each Additional
Adjacent Board
16.0
*Tools required-drill, ¾” hole saw, impact, torx head, scraper, pry bar, scraper, aluminum
welding unit, caulking gun, socket set, wire brush
31
523-300
FLOOR - STEEL HAT – REPLACE
12.0
Includes: Remove two boards, loosen
opposite board and reinstall
*Tools required-drill, impact, torx head, scraper, pry bar, scraper, welding unit for rear tread
plate, caulking gun, grinder
523-350
FLOOR - REEFER GUTTER – REPLACE
16.0
Includes: Remove screws at threshold,
cut off at gutter, floor and side; replace
*Tools required-impact, torx head, impact, socket set, grinder, aluminum welding unit,
caulking gun, scraper, wire brush
523-365
FLOOR - DIAMOND PLATE OVERLAY - REPLACE
Includes: Remove fasteners, plate, clean,
and reinstall
523-365
Section 4’ X 8’
2.5
*Tools required-grinder, welder, impact and torx head, counter sink, drill
32