Drive Technology \ Drive Automation \ System Integration \ Services
Contactless Energy Transfer
MOVITRANS® TPM12B Mobile Converter
Edition 01/2009
16746015 / EN
Operating Instructions
SEW-EURODRIVE – Driving the world
Contents
Contents
1
2
General Information ............................................................................................ 5
1.1
How to use the operating instructions ......................................................... 5
1.2
Structure of the safety notes ....................................................................... 5
1.3
Rights to claim under limited warranty ........................................................ 6
1.4
Exclusion of liability..................................................................................... 6
1.5
Copyright..................................................................................................... 6
Safety Notes ........................................................................................................ 7
2.1
Preliminary information ............................................................................... 7
2.2
General information .................................................................................... 7
2.3
Target group ............................................................................................... 7
2.4
Designated use ........................................................................................... 8
2.5
Transport..................................................................................................... 9
2.6
Storage ....................................................................................................... 9
2.7
Assembly .................................................................................................... 9
2.8
Functional safety technology .................................................................... 10
2.9
Electrical connection ................................................................................. 10
2.10 Safe disconnection.................................................................................... 10
2.11 Startup/operation ...................................................................................... 11
2.12 Inspection/maintenance ............................................................................ 12
2.13 Disposal .................................................................................................... 12
3
Unit Structure .................................................................................................... 13
3.1
4
3.2
Short designation ...................................................................................... 13
3.3
Scope of delivery ...................................................................................... 14
3.4
Nameplate................................................................................................. 14
3.5
Basic unit .................................................................................................. 15
Mechanical Installation..................................................................................... 16
4.1
5
6
7
8
Unit designation ........................................................................................ 13
General information .................................................................................. 16
Electrical Installation ........................................................................................ 18
5.1
General information .................................................................................. 18
5.2
Wiring diagram .......................................................................................... 23
5.3
Connection via hybrid cable ...................................................................... 26
Startup................................................................................................................ 28
6.1
General information .................................................................................. 28
6.2
Startup steps............................................................................................. 29
Operation ........................................................................................................... 30
7.1
Operating status........................................................................................ 30
7.2
Operating displays .................................................................................... 30
7.3
Fault information ....................................................................................... 30
Service ............................................................................................................... 31
8.1
Electronics service .................................................................................... 31
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
3
Contents
9
10
Technical Data................................................................................................... 32
9.1
Basic unit .................................................................................................. 32
9.2
Unit data.................................................................................................... 33
9.3
Dimension drawing ................................................................................... 34
Address List ...................................................................................................... 35
Index................................................................................................................... 45
4
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
General Information
How to use the operating instructions
1
General Information
1.1
How to use the operating instructions
1
The operating instructions are an integral part of the product and contain important information on operation and service. The operating instructions are written for all employees who assemble, install, startup, and service this product.
The operating instructions must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently
on the unit, have read through the operating instructions carefully and understood them.
Consult SEW-EURODRIVE if you have any questions or if you require further information.
1.2
Structure of the safety notes
1.2.1
Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal word
1.2.2
Meaning
Consequences if
disregarded
DANGER
Imminent danger
Severe or fatal
injuries
WARNING
Possible hazardous situation
Severe or fatal
injuries
CAUTION
Possible hazardous situation
Minor injuries
NOTICE
Potential damage to property
Damage to the drive system or its
environment
TIP
Useful information or tip: Simplifies handling of the drive system.
Structure of the section safety notes
The section safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used pictograms indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
SIGNAL WORD
Nature and source of hazard.
Possible consequence(s) if disregarded.
•
Measure(s) to prevent the hazard.
This is an example for a section safety note:
WARNING
Falling of suspended loads.
Severe or fatal injuries.
•
•
Do not stand under the suspended load.
Secure the danger zone.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
5
General Information
Rights to claim under limited warranty
1
1.2.3
Structure of the embedded safety notes
The embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.
This is the formal structure of an embedded safety note:
•
SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
This is an example for an embedded safety note:
•
DANGER Risk of crushing if the drive restarts unintentionally.
Severe or fatal injuries.
– De-energize the drive.
– Secure the drive against unintended restart.
1.3
Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit!
1.4
Exclusion of liability
You must comply with the information contained in these operating instructions to ensure safe operation of the MOVITRANS® units and to achieve the specified product
characteristics and performance requirements. SEW-EURODRIVE assumes no liability
for injury to persons or damage to equipment or property resulting from non-observance
of these operating instructions. In such cases, any liability for defects is excluded.
1.5
Copyright
© 2009 - SEW-EURODRIVE. All rights reserved.
Copyright law prohibits the unauthorized duplication, modification, distribution, and use
of this document, in whole or in part.
6
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Safety Notes
Preliminary information
2
Safety Notes
2.1
Preliminary information
2
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
observed.
Make sure that persons responsible for the plant and its operation, as well as persons
who work independently on the units, have read through the documentation carefully
and understood it. Consult SEW-EURODRIVE if you have any questions or if you require further information.
The following safety notes are primarily concerned with the use of MOVITRANS® units.
If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation.
Please also observe the supplementary safety notes in the individual sections of this
documentation.
2.2
General information
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
2.3
Target group
Any mechanical work may only be performed by adequately qualified personnel. Qualified personnel in this context are persons who are familiar with the setup, mechanical
installation, troubleshooting and maintenance for the units. Further, they are qualified as
follows:
•
Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
•
Knowledge of this documentation
Any electronic work may only be performed by adequately qualified electricians. Qualified electricians in this context are persons who are familiar with the electronic installation, startup, troubleshooting and maintenance for the units. Further, they are qualified
as follows:
•
Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
•
Knowledge of this documentation
All work in further areas of transportation, storage, operation and waste disposal may be
carried out only by persons who are trained appropriately.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
7
Safety Notes
Designated use
2
2.4
Designated use
Note the designated use of the following MOVITRANS® units:
•
MOVITRANS® units in general
MOVITRANS® units are intended for use in industrial and commercial installations
for the operation of contactless power transmission systems.
•
THM pick-ups
In the energy transfer system MOVITRANS®, the THM10C and THM10E pick-ups on
the mobile component tap the power without contact from the stationary line cable
through magnetic coupling. The THM pick-ups may only be operated with designated
and suitable TPM mobile converters.
•
TPM mobile converter
In the energy transfer system MOVITRANS®, the TPM units convert the energy
picked up by the THM pick-ups and transfer it to the electrical consumer. You may
only connect suitable and designated consumers to the TPM mobile converters, such
as SEW frequency inverters.
Observe all information on the technical data and the permitted conditions where the
units are operated.
Do not start up the unit (operate in the designated fashion) until you have established
that the machine complies with the EMC Directive 2004/108/EC and that the end product categorically conforms to Machinery Directive 98/37/EC (with reference to
EN 60204).
The rules and regulations of the German employers' liability insurance association
["Berufsgenossenschaft" - BG], in particular BG rules B11 concerning electromagnetic
fields, must be observed during installation, startup and operation of systems with contactless energy transfer by induction for use in industrial workplaces.
8
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Safety Notes
Transport
2.5
2
Transport
Observe the following instructions when you receive a shipment:
•
Inspect the shipment immediately upon receipt for any damage that may have occurred during transportation.
•
Inform the shipping company immediately about any damage.
•
Do not startup any units if they were damaged in transit.
Observe the following notes for the transportation of MOVITRANS® units:
2.6
•
Make sure that the units are not subject to mechanical impact during transport.
•
Use suitable, sufficiently rated handling equipment.
•
Observe the notes on the climatic conditions in the "Technical Data" section.
•
Remove securing devices used for transportation prior to startup.
Storage
Observe the following instructions when shutting down or storing MOVITRANS® units:
2.7
•
Make sure that the units are not subject to mechanical impact during storage.
•
If you store the TPM mobile converter for a long time, connect it to a designated THM
pick-up every 2 years and enable the TPM mobile converter for at least 5 minutes.
Check the LED "500 V o.k." to see whether the correct output voltage is present.
•
Observe the notes on storage temperature in the "Technical Data" chapter.
Assembly
Observe the following notes for installing the MOVITRANS® units:
•
Protect the MOVITRANS® units from excessive strain.
•
Ensure that components are not deformed and/or insulation spaces are maintained,
particularly during transportation and handling.
•
Electric components must not be mechanically damaged or destroyed.
The following applications are prohibited unless the unit is explicitly designed for such
use:
•
Use in potentially explosive atmospheres.
•
Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
•
Use in applications that are subject to mechanical vibration and shock loads in
excess of the requirements in EN 50178.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
9
Safety Notes
Functional safety technology
2
2.8
Functional safety technology
MOVITRANS® units may not execute any safety functions without master safety systems.
2.9
Electrical connection
Observe the following notes for the electrical connection of MOVITRANS® units:
•
Do not connect or disconnect plug connectors while they are energized.
•
Observe applicable national accident prevention guidelines when working on live
parts of MOVITRANS® units.
•
Perform electrical installation according to the pertinent regulations (e.g. cable cross
sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation.
•
Preventive measures and protection devices must correspond to the regulations in
force (e.g. EN 60204-1 or EN 50178).
Required preventive measures:
•
2.10
– Protective separation according to
VDE 0100
– Equipotential bonding
– ESD protection
Take suitable steps to ensure that the preventive measures and protection devices
described in the operating instructions for the individual MOVITRANS® units have
been implemented correctly.
Safe disconnection
The TPM mobile converter meets all requirements for safe disconnection of power and
electronics connections in accordance with EN 50178. All connected circuits must also
maintain the requirements for safe disconnection.
10
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Safety Notes
Startup/operation
2.11
2
Startup/operation
Observe the following notes for starting up and operating the MOVITRANS® units:
•
Only qualified electricians with the relevant accident prevention training are allowed
to perform installation, startup and service work on the unit. They must also comply
with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160).
•
Never install damaged units and put them into operation.
•
Do not deactivate monitoring and protection equipment during the test run.
•
Take appropriate measures (for example, connect binary input "ENABLE" to 0V24 on
the TPM mobile converter) to ensure that the system does not start up unintentionally
when power is switched on.
•
During operation, the MOVITRANS® units can have live, bare and movable or rotating parts as well as hot surfaces, depending on their enclosure.
•
When the unit is switched on, dangerous voltages are present at the output terminals
and at any connected cables, terminals and MOVITRANS® units. Dangerous voltages can also be present when the TPS stationary converter and/or the TPM mobile
converter are inhibited and the system is at a standstill.
•
The fact that the status LED and other display elements on the TPM mobile converter
are no longer illuminated does not indicate that the unit has been disconnected from
the power supply and no longer carries any voltage.
•
Safety functions within the unit may cause system standstill. Removing the cause of
the problem or performing a reset can result in an automatic restart of the plant. If
safety reasons prohibit this action, disconnect the TPS10A stationary converter from
the power supply before correcting the fault.
•
Dangerous voltages can still be present at the unit inputs and outputs for up to 10
minutes after disconnecting the power supply.
•
Do not remove the housing covers.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
11
Safety Notes
Inspection/maintenance
2
2.12
Inspection/maintenance
Repairs may only be carried out by SEW-EURODRIVE.
2.13
Disposal
Please observe the applicable national regulations. Dispose of materials separately in
accordance with the regulations in force, for example:
12
•
Electronics scrap
•
Plastic
•
Sheet metal
•
Copper
•
Aluminum
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Unit Structure
Unit designation
3
Unit Structure
3.1
Unit designation
3
The unit designation of the MOVITRANS® TPM12B mobile converter comprises the following characteristic data:
T P M 12 B 036 -
E N E - 5 A 2 - 2
Design:
2 = UL approval
Connection type: 2 = direct voltage output
Line filter: A = line filter installed
Output voltage: 5 = DC 500 V
Design of the pick-up:
C: THM10C008
E: THM10E015
Type of cooling: N = with heat sink
Enclosure: E = increased enclosure (IP65)
Rated power:
018 = 1.8 kW
030 = 3.0 kW
036 = 3.6 kW
Version
Series and generation
Type of installation: M = mobile
Component: P = power unit
Type: T = MOVITRANS®
3.2
Short designation
The following short designations are used:
Unit
Short designation
MOVITRANS® TPM12B...-EN.-5A2-2 mobile converter
®
TPM12B mobile converter
MOVITRANS TPM12B018-ENC-5A2-2 mobile converter
TPM12B018 mobile converter
MOVITRANS® TPM12B030-ENE-5A2-2 mobile converter
TPM12B030 mobile converter
®
MOVITRANS TPM12B036-ENC-5A2-2 mobile converter
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
TPM12B036 mobile converter
13
Unit Structure
Scope of delivery
3
3.3
Scope of delivery
The scope of delivery comprises the following component:
Unit
1 MOVITRANS® TPM12B mobile converter (basic unit)
MOVITRANS® TPM12B036-ENC-5A2-2 mobile converter
MOVITRANS® TPM12B030-ENE-5A2-2 mobile converter
MOVITRANS® TPM12B018-ENC-5A2-2 mobile converter
3.4
Nameplate
The TPM12B mobile converter has a nameplate that provides important information.
The following figure shows an example of a nameplate:
1518636683
Type
U
I
14
Unit designation
Voltage
Current
f
P
T
Frequency
Output power
Ambient temperature
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Unit Structure
Basic unit
3.5
3
Basic unit
The following illustration shows an example of the unit design of the TPM12B036 mobile
converter:
[4]
[3]
[2]
[5]
[1]
1518996107
[1]
[2]
[3]
[4]
[5]
Connection for THM pick-ups
Heat sink
4 operation LEDs to display the operating status
X11: 2-pole voltage output (DC 500 V), control inputs and outputs
PE connection
The TPM12B030 and TPM12B018 mobile converters only have 2 connections for pickups.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
15
Mechanical Installation
General information
4
4
Mechanical Installation
NOTICE
Overheating of the unit due to non-permitted mounting position.
Damage to the TPM12B mobile converter.
•
•
4.1
Observe the correct mounting position and the recommended distance to other
components.
Make sure that the ambient temperature corresponds to the specifications in section "Technical Data".
General information
Install the unit only in a permitted mounting position.
4.1.1
Mounting positions
[3]
[2]
[4]
[1]
( ) ( )
1572769035
[1]
[2]
[3]
[4]
16
Recommended mounting position
Non-permitted mounting positions
The mounting position is only permitted if the cooling fins can be ventilated from underneath.
The mounting position is only permitted if the heated air can be dissipated upwards.
The disadvantage of this mounting position is that you cannot read the operation LEDs.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Mechanical Installation
General information
4.1.2
4
Minimum clearance and bore dimensions
Observe the following installation instructions and illustrations when installing the
TPM12B mobile converter:
•
For optimum cooling results, install unit so that natural convection is in direction of
cooling fins.
•
Ensure unhindered flow of cool air to the unit and removal of hot air from the unit via
cooling fins. Observe a minimum clearance [1] of 100 mm above and below the
cooling fins.
•
The clearance on the side must provide enough room to plug in and remove the
connectors.
•
Observe the following bore dimensions in mm (in):
100 (3.94)
[1]
Ø 8.5 (4x)
(Ø 0.33)
278 (10.94)
≥ 100 (3.94)
308 (12.13)
> 120 (4.72)
100 (3.94)
8.5 (0.33)
[1]
1571709579
[1]
Clearance
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
17
Electrical Installation
General information
5
5
Electrical Installation
WARNING
Faulty installation.
Severe or fatal injuries.
•
It is essential to comply with the safety notes in chapter 2 during installation.
5.1
General information
5.1.1
Cable routing
For cable routing, observe the following installation instructions:
5.1.2
•
Use the prefabricated hybrid cable from SEW-EURODRIVE.
•
TIP For information about the hybrid cable, refer to chapter 5.3 "Connection via
hybrid cable".
•
Always route power and electronics cables to the control cabinet in separate cable
ducts.
Cable cross sections
Note the following cable cross sections:
•
Inverter supply cable:
– Cross section depending on the DC link current IZ
•
Electronics cables:
– 0.20 – 1.5 mm2 (AWG 24 – 16)
5.1.3
Protective measures against electrical hazards
The following protective measures protect mobile systems that use MOVITRANS® for
contactless energy transfer against electrical hazards:
•
Protective separation according to
VDE 0100
18
Protective separation according to VDE 0100
Compliance with "preventive separation" in line with VDE 0100 part 410 rated voltage
< 500 V is ensured by the following measures:
•
All electrical equipment on the mobile part, such as on a vehicle, must be
equipotentially bonded to each other.
•
All cables must have double basic insulation. This requirement is met as standard
when using MOVITRANS® components.
•
Dissipation of electrical charges between vehicle support frames and the ground
potential (ESD protection) is permitted.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Electrical Installation
General information
Equipotential
bonding
5
Equipotential bonding on mobile systems ensures that in case of a fault, no contact voltages occur.
You can implement equipotential bonding as follows:
•
Establish high-frequency equipotential bonding via the vehicle frame (vehicle GND).
•
Provide metal-to-metal contact over a large surface area.
•
Use high-frequency equipotential bonding cables with a minimum cross section of
10 mm2.
•
Use only gray or black cables for equipotential bonding.
•
TIP Never use a yellow/green lead for the equipotential bonding cable as this color
is reserved for PE.
The following illustration shows an example of a mobile system that uses MOVITRANS®
for contactless energy transfer and measures for equipotential bonding:
[7]
[6]
M
FU
[8]
TPM
[9]
[5]
[10]
[4]
[3]
THM
[2]
[11]
[1]
9007200636798731
[1]
[2]
[3]
[4]
[5]
[6]
Stationary system section
TLS line cable
Gearwheel
Vehicle support frame
Frequency inverter
Motor
[7]
[8]
[9]
[10]
[11]
TPM mobile converter
Equipotential bonding
Vehicle mass
THM pick-up
Ground
Observe the following installation instructions:
•
Confirm the insulating strength of the equipment and the effectiveness of the equipotential bonding within the context of cyclical system checks.
•
A possible potential transfer to mobile components via non-SEW equipment must be
ruled out during planning and operation.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
19
Electrical Installation
General information
5
ESD protection
To ensure optimum protection against electrostatic discharge (ESD), you have to take
measures for dissipating the charges.
You can implement charge dissipation as follows:
•
With conductive combs, brushes, springs, or sliders
•
With conductive track rollers or wheels
•
With conductive floor coverings or work areas
•
It is permitted to temporarily ground the vehicle frame during standstill if certain
production steps make this necessary.
The following illustration shows an example of a mobile system that uses MOVITRANS®
for contactless energy transfer and measures for ESD protection:
[4]
[3]
[5]
[2]
[6]
[1]
[7]
9007200636796299
[1]
[2]
[3]
[4]
•
20
Conductive floor coverings or
Work areas
Conductive track roller or wheel
Vehicle support frame
Vehicle mass
[5]
[6]
[7]
Conductive combs, brushes, springs
Sliders
Ground
Temporary ground connection
For metallic floor rails, high-frequency equipotential bonding must be implemented
between the rails at least at the start and end of the track. For long tracks, implement
equipotential bonding at least every 5 m. You can use the line cable for this purpose,
for example (min. cable cross section 10 mm2). Pay special attention to the distance
between the equipotential bonding cable and the line cable.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Electrical Installation
General information
•
5
The following illustration shows an example for equipotential bonding for metallic
floor rails. The dimensions are specified in m (ft):
[4]
20
)
[1]
5(
[2]
[4]
> 0.15
(> 0.49)
[3]
1675041419
[1]
[2]
5.1.4
Rails
TLS line cable
[3]
[4]
THM pick-up
Equipotential bonding
Equipotential bonding
Install equipotential bonding as follows:
•
Connect a cable between the TPM12B mobile converter and the metallic vehicle
frame (mounting plate) to establish low-impedance equipotential bonding as
displayed in the following illustration.
[1]
[2]
[3]
[4]
[5]
[6]
1595332107
[1]
[2]
[3]
M5 screw
Upper terminal clip
Lower terminal clip
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
[4]
[5]
[6]
Cable lug
Housing
Cable connection/equipotential bonding
21
Electrical Installation
General information
5
5.1.5
Shielding and equipotential bonding
For shielding and equipotential bonding, observe the following installation instructions:
5.1.6
•
The control cables must be shielded.
•
Connect the shield of the hybrid cable by the shortest possible route and make sure
it is grounded over a wide area.
Unit input/unit output
NOTICE
Faulty installation.
Destruction of pick-ups, the TPM12B mobile converter and the connected load.
•
•
•
•
Only connect the pick-ups THM10C or THM10E, which are approved by SEWEURODRIVE.
Only connect loads approved by SEW-EURODRIVE, e.g. SEW frequency
inverters.
For this purpose, use the prefabricated hybrid cable from SEW-EURODRIVE.
Ensure correct polarity when connecting the load.
Observe the following information:
5.1.7
•
Incorrect connection of the THM pick-ups reduces the power output of the TPM12B
mobile converter due to incorrect compensation.
•
Inputs not used for pick-ups must be sealed with suitable protective covers to
maintain the degree of protection.
•
If a low-resistance short circuit occurs when an output voltage is present, this results
in very high discharge currents that could cause irreparable damage to the TPM12B
mobile converter. If the unit is connected to an existing short circuit, the current is limited to a value of < 15 A.
Binary inputs/binary outputs
Observe the following information:
22
•
The binary inputs are electrically isolated by optocouplers.
•
Binary outputs are short-circuit proof but not protected against external voltage.
External voltages can cause irreparable damage!
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Electrical Installation
Wiring diagram
5.2
5
Wiring diagram
Connect the TPM12B mobile converter as shown in the following figure:
Supply 1
same polarity
Supply 2
same polarity
~
~
~
~
1
3
1
3
1
3
1
3
2
4
2
4
2
4
2
4
X21
X22
X31
TPM
X32
A1
A2
B2 B4 B6
B8
B1 B3 B5
B7
TPM
X11
X11
A1 A2
B1
0V 500
500 V
Shield
B2
PA
B3
B4
N.C.
B5 B6
B7 B8
Enable
mode
500 V OK Enable
0V24
24 V
9007200617299211
For TPM12B018 and TPM12B030, the terminals X22 and X32 are not available.
5.2.1
TPM12B030 mobile converter
You can connect 1 or 2 flat THM10E pick-ups, each with 1.5 kW rating, to TPM12B030
mobile converters.
TPM12B030
X21
THM10E
X31
THM10E
1362549131
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
23
Electrical Installation
Wiring diagram
5
5.2.2
TPM12B018 mobile converter
You can connect 1 or 2 U-shaped THM10C pick-ups, each with 0.8 kW rating, to
TPM12B018 mobile converters.
TPM12B018
X21
THM10C
X31
THM10C
1362501003
5.2.3
TPM12B036 mobile converter
You can connect 2 or 4 U-shaped THM10C pick-ups, each with 0.8 kW rating, to
TPM12B036 mobile converters. If you connect only 2 THM10C pick-ups to
the TPM12B036 mobile converter, you have to use the terminals X21/X22 or X31/X32.
TPM12B036
X21
THM10C
X22
THM10C
X31
THM10C
X32
THM10C
1362541835
24
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Electrical Installation
Wiring diagram
5.2.4
5
Terminal assignment of X21/X22 and X31/X32
The following table shows the terminal assignment of X21/X22 and X31/X32:
Terminal
TPM12B030...
Cable no.
TPM12B036...
Cable no.
TPM12B018...
Cable no.
X21: 1
X21: 2
X21: 3
X21: 4
X21: ⊥
Pick-up 1
Pick-up 1
Pick-up 1
Pick-up 1
Equipotential
bonding
Pole 1
Pole 1
Pole 2
Pole 2
GNYE
Pick-up 1
Pick-up 1
Equipotential
bonding
Pole 1
Pole 2
GNYE
Pick-up 1
Pick-up 1
Equipotential
bonding
Pole 1
Pole 2
GNYE
Pick-up 2
Pick-up 2
Equipotential
bonding
Pole 1
Pole 2
GNYE
Pick-up 3
Pick-up 3
Equipotential
bonding
Pole 1
Pole 2
GNYE
Pick-up 4
Pick-up 4
Equipotential
bonding
Pole 1
Pole 2
GNYE
Supply 1
X22: 1
X22: 2
X22: 3
X22: 4
X22: ⊥
-
X31: 1
X31: 2
X31: 3
X31: 4
X31: ⊥
Supply 2
X32: 1
X32: 2
X32: 3
X32: 4
X32: ⊥
5.2.5
Pick-up 2
Pick-up 2
Pick-up 2
Pick-up 2
Equipotential
bonding
-
-
Pole 1
Pole 1
Pole 2
Pole 2
GNYE
-
-
Pick-up 2
Pick-up 2
Equipotential
bonding
-
-
Pole 1
Pole 2
GNYE
-
Terminal assignment of X11
The following table shows the terminal assignment of X11:
Terminal
Function
X11:A1 (+Uz)
X11:A2 (–Uz)
500 V
0V500
DC 500 V output voltage
Reference potential for the DC 500 V output voltage
X11: B1, B2
X11: B3
EB
500 V OK
Equipotential bonding for line and shield
Binary output 500 V OK, "1" signal, if DC 500 V output voltage is present.
X11: B4
X11: B5
N. C.
Enable
X11: B6
Enable mode
X11: B7
X11: B8
24 V
0V24
Not connected
Binary input enable (for DC 500 V output voltage only):
"0" signal = DC 0 V output voltage
"1" signal = DC 500 V output voltage
Binary input enable mode (for DC 500 V output voltage only):
"0" signal = delayed enable (ramp)
"1" signal = instantaneous enable
DC +24 V voltage output (max. 2 A)
Reference potential for 24 V binary signals
Terminals X11:B5 "Enable" and X11:B6 "Enable mode" only affect the DC 500 V output
voltage. The DC 24 V voltage output X11:B7 is not affected.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
25
Electrical Installation
Connection via hybrid cable
5
5.3
Connection via hybrid cable
5.3.1
Prefabricated hybrid cable
SEW-EURODRIVE offers a prefabricated hybrid cable for connection to the plug connector (part no. 11715073). All leads are enclosed in one jacket.
One cable end is fitted with a plug connector for connection to the TPM12B mobile converter. The other cable end is open and fitted with wire end sleeves. The cables are
available in half-meter lengths from 1 m to 7.5 m.
1520575243
5.3.2
Cable cross section
The following illustration shows the cross-section of the open cable end:
500 V
0V 500
BK
L1
500 V OK
OG
RS+
WH GN
0V RS-
[1]
24 V
BK
L2
WH
0V
RD
24V
BK
L3
GNYE
0V 24
[2]
PA
1520642187
[1]
26
Enable mode
[2]
Enable
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Electrical Installation
Connection via hybrid cable
5.3.3
5
Assignment
The following table shows the assignment of the cores:
Designation
TPM12B mobile converter
Hybrid cable
500 V
0V500
X11.A1: +Uz
X11.A2: –Uz
L1
L2
EB
EB
500 V OK
N. C. / not assigned
Enable
Enable mode
24 V
0V24
X11: B1
X11: B2
X11: B3
X11: B4
X11: B5
X11: B6
X11: B7
X11: B8
Shielding
GNYE
OG
–
GN
WH
RD
WH
Strand L3 of the hybrid cable must not be connected. Terminals X11:B5 "Enable" and
X11:B6 "Enable mode" only affect the DC 500 V output voltage. The DC 24 V voltage
output X11:B7 is not affected.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
27
I
6
Startup
General information
0
6
Startup
WARNING
Incorrect startup
Severe or fatal injuries.
•
•
6.1
It is essential to comply with the safety notes in chapter 2 during startup.
Check whether the installation is correct before commencing startup.
General information
Observe the following information:
•
Make sure that the cable outputs of the THM10C pick-ups connected to X21/X22 or
X31/X32 of the TPM12B mobile converter are always aligned in the same way with
the line cable. When choosing the mounting position, ensure that the cable outputs
of the THM10C pick-ups do not point in opposite directions (up and down). They must
all either be at the top or at the bottom. The following illustration shows correct and
incorrect mounting positions:
1362544267
28
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Startup
Startup steps
I
6
0
6.2
Startup steps
Proceed as follows for startup:
1. Make sure that compensation is made for the line cable and that the current supply
is correct. The TPS stationary converter is operating.
2. Make sure that the cable outputs of the THM pick-ups connected to X21/X22 or X31/
X32 of the TPM12B mobile converter are always aligned in the same way.
3. Make sure that the load (for example an SEW frequency inverter with motor) is connected correctly to the TPM12B mobile converter.
4. Select the enable mode of the output voltage.
(X11:B6 = "0" for delayed enable, X11:B6 = "1" for instantaneous enable)
5. Set a "1" signal at binary input "Enable" (X11:B5 = "1"); an output voltage of
DC 500 V is now available at X11:A1/A2. Irrespective of the DC 500 V output voltage, the DC 24 V output voltage of the TPM12B mobile converter is available when
the power supply is connected.
6. When the output voltage is available at X11:A1/A2, the binary output "500 V OK" will
switch from "0" signal to "1" signal. This signal can be used, for example, as an enable signal by the connected load.
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
29
Operation
Operating status
7
7
Operation
7.1
Operating status
The TPM12B mobile converter has 2 operating states that you can set with the binary
input "Enable" (X11:B5):
7.2
•
"0" signal = DC 0 V output voltage
•
"1" signal = DC 500 V output voltage at X11:A1/A2
Operating displays
4 operation LEDs show the operating state of the TPM12B mobile converter:
Operating state MOVITRANS® TPM12B
Operation
LED
LED lights up green
LED does not light up
500 V OK
DC 500 V output voltage present at
X11:A1/A2
Output voltage UA at X11:A1/A2:
DC 0 V < UA < DC 460 V
24 V
DC 24 V auxiliary voltage is present
•
•
•
Coupling > 50 %
Coupling current 0 ... < 50 %
Unit X22
Unit X32
7.3
Fault information
7.3.1
Unit protection
DC 24 V auxiliary voltage is not present
24 V short circuit
No supply
The TPM12B mobile converter is protected against overtemperature and overvoltage.
The unit will turn itself off in case of a malfunction; the binary output "500 V OK" will have
a "0" signal and the LED "500 V OK" will go out. The DC 24 V auxiliary power supply
(X11:B7) remains intact.
7.3.2
Reset
Proceed as follows to perform a reset:
•
Apply a "0" signal to the binary input "Enable" (X11:B5 = "0").
DC 0 V output voltage is now present at X11:A1/A2.
•
After waiting for 1 second, apply a "1" signal again to the binary input "Enable"
(X11:B5 = "1").
DC 500 V output voltage is now present at X11:A1/A2.
30
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Service
Electronics service
8
Service
8.1
Electronics service
8.1.1
Sending in for repairs
8
Please contact the SEW-EURODRIVE Electronics Service if you can not rectify a fault.
Please always specify the number in the status line when you contact the electronics
service. You will find more detailed information about the status line in the following section.
Provide the following information when sending the unit in for repair:
•
•
•
•
•
•
•
•
•
8.1.2
Serial number (→ nameplate)
Unit designation
Number in the status line
Brief description of the application
Connected load
Nature of the fault
Accompanying circumstances
Your own presumptions as to what has happened
Any unusual events preceding the problem, etc.
Status line
The following illustration shows an example of a namplate for the TPM12B mobile converter with order number and status line:
[1]
[2]
1521865739
[1]
[2]
Order number
Status line
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
31
kVA
9
i
f
n
Technical Data
Basic unit
P Hz
9
Technical Data
9.1
Basic unit
The following table shows the technical data for all TPM12B mobile converters, independent of the size and power rating:
TPM12B mobile converter
All sizes
Interference immunity
Complies with EN 61800-3
Interference emission with EMC-compliant installation
According to limit class A to EN 55011 and EN 55014,
Complies with EN 61800-3
Heat sink temperature
Climate class
0 °C – +85 °C (32 °F – 185 °F)
EN 60721-3-3, class 3K3
Ambient temperature
T
0 °C – +45 °C (32 °F – 113 °F) (cyclic duration factor cdf = 100 %)
Storage and transportation temperature
TL
-25 °C – +75 °C (-13 °F – +167 °F) (EN 60721-3-3, class 3K3)
Degree of protection
IP651)
Pollution class
2 according to IEC 60664-1 (VDE 0110-1)
Operating mode
continuous duty (EN 60149-1-1 and 1-3)
Installation altitude
h ≤ 1000 m (h ≤ 3281 ft)
Resistance to vibration
Output voltage
Complies with EN 50178
UA
Mass
DC 500 V +16 V / -5 V
10.3 kg (22.7 lb)
Dimensions
W×H×D
4632) × 330 × 117 mm (18.22) × 13.0 × 4.61 in)
Pick-up connection
X22, X32
Han® Q 4/2 by Harting
DC -500 V connection
X11:A1/A2
Separable terminal blocks, 1.5 mm2, Phönix type PLUSCON®
Control terminals
X11:B1 – B8
Separable terminal blocks, 0.5 mm2, Phönix type PLUSCON®
Reference terminal 0V24
X11:B8
Reference potential for DC 24 V signals (connected to housing ground)
Binary output "500 V OK"
X11:B3
PLC compatible (EN 61131-2)
Important! Do not apply external voltage.
Imax = 50 mA (short-circuit proof)
"0" = 0 V, "1" = DC 24 V
Fixed assignment 500 V OK:
"0" = DC 500 V output voltage not present
"1" = DC 500 V output voltage is present
Signal level
Function
Binary input "Enable"
Binary input "Enable mode"
X11:B5
Isolated via optocoupler (EN 61131-2), Ri ≈ 3 k?, IE ≈ 10 mA
PLC compatible
Signal level
DC +13 V – +30 V = "1"
DC -3 V – +5 V = "0"
= Contact closed
= Contact open
Control
function
With fixed assignment
enable:
"0" = DC 0 V output voltage
"1" = DC -500 V output voltage
X11:B6
Isolated via optocoupler (EN 61131-2), Ri ≈ 3 kOhm, IE ≈ 10 mA
PLC compatible
Signal level
DC +13 V – +30 V = "1"
DC -3 V – +5 V = "0"
Control
function
With fixed assignment enable mode:
"0" = delayed enable DC 500 V output voltage
"1" = instantaneous enable DC 500 V output voltage
= Contact closed
= Contact open
According to
EN 61131-2
According to
EN 61131-2
24 V auxiliary supply output
X11:B7
U = DC 24 V (22 V – 26 V), current carrying capacity: Imax = DC 2 A
Cable
X11:B1
X11:B2
Shield connection of connecting cable
Equipotential bonding connection of connection cable
1) For screwed-on connectors
2) Width including connector
32
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Technical Data
Unit data
9.2
kVA
i
f
n
9
P Hz
Unit data
The data in the following table applies when the connected THM pick-up achieves
100 % coupling.
TPM12B mobile converter
Current in line cable
At input frequency fE = 25 kHz
018-ENC-5A2-2
036-ENC-5A2-2
AC 60 A
AC 60 A
800 W
800 W
I1
Input frequency
fE
Output of the pick-up1)
P1
Number of connected pick-ups
AC 60 A
AC 85 A
950 W
1500 W
25 kHz
2
Design of pick-up
030-ENE-5A2-2
1
4
2
2
U-shaped THM10C pick-up
1
2
1
Flat THM10E pick-up
Rated output power2)
PN
1.6 kW
0.8 kW
3.2 kW
1.6 kW
1.9 kW
0.95 kW
3.0 kW
1.5 kW
Output power of the
DC 24 V supply
P24 V
24 W
12 W
48 W
24 W
24 W
12 W
48 W
24 W
Power loss
(X11:B5 has "1" signal)
PV
60 W
30 W
120 W
60 W
60 W
30 W
120 W
60 W
Power loss
(X11:B5 has "0" signal)
PV
10 W
5W
15 W
8W
12 W
6W
15 W
8W
1) Measured at the output of the TPM12B mobile converter
2) The power ratings of the connected THM pick-ups are decisive for the rated output power.
•
TIP For more detailed information, refer to the operating instructions "MOVITRANS®
THM10C/THM10E Pick-Up".
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
33
9
kVA
i
9.3
f
n
Technical Data
Dimension drawing
P Hz
Dimension drawing
11 (0.43)
The following figure shows the dimensions of the TPM12B mobile converter in mm (in):
278 (10.94)
Ø 8.5
(Ø 0.33)
297 (11.69)
308 (12.13)
330 (13.0)
Ø 16
(Ø 0.62)
8.5 (0.33)
319 (12.56)
117 (4.61)
1597310603
34
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Address List
10
10
Address List
Germany
Headquarters
Production
Sales
Bruchsal
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 42
D-76646 Bruchsal
P.O. Box
Postfach 3023 • D-76642 Bruchsal
Tel. +49 7251 75-0
Fax +49 7251 75-1970
http://www.sew-eurodrive.de
[email protected]
Service Competence Center
Central
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 1
D-76676 Graben-Neudorf
Tel. +49 7251 75-1710
Fax +49 7251 75-1711
[email protected]
North
SEW-EURODRIVE GmbH & Co KG
Alte Ricklinger Straße 40-42
D-30823 Garbsen (near Hannover)
Tel. +49 5137 8798-30
Fax +49 5137 8798-55
[email protected]
East
SEW-EURODRIVE GmbH & Co KG
Dänkritzer Weg 1
D-08393 Meerane (near Zwickau)
Tel. +49 3764 7606-0
Fax +49 3764 7606-30
[email protected]
South
SEW-EURODRIVE GmbH & Co KG
Domagkstraße 5
D-85551 Kirchheim (near München)
Tel. +49 89 909552-10
Fax +49 89 909552-50
[email protected]
West
SEW-EURODRIVE GmbH & Co KG
Siemensstraße 1
D-40764 Langenfeld (near Düsseldorf)
Tel. +49 2173 8507-30
Fax +49 2173 8507-55
[email protected]
Electronics
SEW-EURODRIVE GmbH & Co KG
Ernst-Blickle-Straße 42
D-76646 Bruchsal
Tel. +49 7251 75-1780
Fax +49 7251 75-1769
[email protected]
Drive Service Hotline / 24 Hour Service
+49 180 5 SEWHELP
+49 180 5 7394357
Additional addresses for service in Germany provided on request!
France
Production
Sales
Service
Haguenau
SEW-USOCOME
48-54, route de Soufflenheim
B. P. 20185
F-67506 Haguenau Cedex
Tel. +33 3 88 73 67 00
Fax +33 3 88 73 66 00
http://www.usocome.com
[email protected]
Production
Forbach
SEW-EUROCOME
Zone Industrielle
Technopôle Forbach Sud
B. P. 30269
F-57604 Forbach Cedex
Tel. +33 3 87 29 38 00
Assembly
Sales
Service
Bordeaux
SEW-USOCOME
Parc d'activités de Magellan
62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Tel. +33 5 57 26 39 00
Fax +33 5 57 26 39 09
Lyon
SEW-USOCOME
Parc d'Affaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Tel. +33 4 72 15 37 00
Fax +33 4 72 15 37 15
Paris
SEW-USOCOME
Zone industrielle
2, rue Denis Papin
F-77390 Verneuil I'Etang
Tel. +33 1 64 42 40 80
Fax +33 1 64 42 40 88
Additional addresses for service in France provided on request!
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
35
Address List
10
Algeria
Sales
Alger
Réducom
16, rue des Frères Zaghnoun
Bellevue El-Harrach
16200 Alger
Tel. +213 21 8222-84
Fax +213 21 8222-84
[email protected]
Buenos Aires
SEW EURODRIVE ARGENTINA S.A.
Centro Industrial Garin, Lote 35
Ruta Panamericana Km 37,5
1619 Garin
Tel. +54 3327 4572-84
Fax +54 3327 4572-21
[email protected]
http://www.sew-eurodrive.com.ar
Melbourne
SEW-EURODRIVE PTY. LTD.
27 Beverage Drive
Tullamarine, Victoria 3043
Tel. +61 3 9933-1000
Fax +61 3 9933-1003
http://www.sew-eurodrive.com.au
[email protected]
Sydney
SEW-EURODRIVE PTY. LTD.
9, Sleigh Place, Wetherill Park
New South Wales, 2164
Tel. +61 2 9725-9900
Fax +61 2 9725-9905
[email protected]
Wien
SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien
Tel. +43 1 617 55 00-0
Fax +43 1 617 55 00-30
http://sew-eurodrive.at
[email protected]
Minsk
SEW-EURODRIVE BY
RybalkoStr. 26
BY-220033 Minsk
Tel.+375 (17) 298 38 50
Fax +375 (17) 29838 50
[email protected]
Assembly
Sales
Service
Brüssel
SEW Caron-Vector
Avenue Eiffel 5
B-1300 Wavre
Tel. +32 10 231-311
Fax +32 10 231-336
http://www.sew-eurodrive.be
[email protected]
Service Competence Center
Industrial Gears
SEW Caron-Vector
Rue de Parc Industriel, 31
BE-6900 Marche-en-Famenne
Tel. +32 84 219-878
Fax +32 84 219-879
http://www.sew-eurodrive.be
[email protected]
Antwerp
SEW Caron-Vector
Glasstraat, 19
BE-2170 Merksem
Tel. +32 3 64 19 333
Fax +32 3 64 19 336
http://www.sew-eurodrive.be
[email protected]
Sao Paulo
SEW-EURODRIVE Brasil Ltda.
Avenida Amâncio Gaiolli, 152 - Rodovia Presidente Dutra Km 208
Guarulhos - 07251-250 - SP
SAT - SEW ATENDE - 0800 7700496
Tel. +55 11 2489-9133
Fax +55 11 2480-3328
http://www.sew-eurodrive.com.br
[email protected]
Argentina
Assembly
Sales
Service
Australia
Assembly
Sales
Service
Austria
Assembly
Sales
Service
Belarus
Sales
Belgium
Brazil
Production
Sales
Service
Additional addresses for service in Brazil provided on request!
Bulgaria
Sales
36
Sofia
BEVER-DRIVE GmbH
Bogdanovetz Str.1
BG-1606 Sofia
Tel. +359 2 9151160
Fax +359 2 9151166
[email protected]
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Address List
10
Cameroon
Sales
Douala
Electro-Services
Rue Drouot Akwa
B.P. 2024
Douala
Tel. +237 33 431137
Fax +237 33 431137
Toronto
SEW-EURODRIVE CO. OF CANADA LTD.
210 Walker Drive
Bramalea, Ontario L6T3W1
Tel. +1 905 791-1553
Fax +1 905 791-2999
http://www.sew-eurodrive.ca
[email protected]
Vancouver
SEW-EURODRIVE CO. OF CANADA LTD.
7188 Honeyman Street
Delta. B.C. V4G 1 E2
Tel. +1 604 946-5535
Fax +1 604 946-2513
[email protected]
Montreal
SEW-EURODRIVE CO. OF CANADA LTD.
2555 Rue Leger
LaSalle, Quebec H8N 2V9
Tel. +1 514 367-1124
Fax +1 514 367-3677
[email protected]
Canada
Assembly
Sales
Service
Additional addresses for service in Canada provided on request!
Chile
Santiago de
Chile
SEW-EURODRIVE CHILE LTDA.
Las Encinas 1295
Parque Industrial Valle Grande
LAMPA
RCH-Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
Tel. +56 2 75770-00
Fax +56 2 75770-01
http://www.sew-eurodrive.cl
[email protected]
Production
Assembly
Sales
Service
Tianjin
SEW-EURODRIVE (Tianjin) Co., Ltd.
No. 46, 7th Avenue, TEDA
Tianjin 300457
Tel. +86 22 25322612
Fax +86 22 25322611
[email protected]
http://www.sew-eurodrive.cn
Assembly
Sales
Service
Suzhou
SEW-EURODRIVE (Suzhou) Co., Ltd.
333, Suhong Middle Road
Suzhou Industrial Park
Jiangsu Province, 215021
Tel. +86 512 62581781
Fax +86 512 62581783
[email protected]
Guangzhou
SEW-EURODRIVE (Guangzhou) Co., Ltd.
No. 9, JunDa Road
East Section of GETDD
Guangzhou 510530
Tel. +86 20 82267890
Fax +86 20 82267891
[email protected]
Shenyang
SEW-EURODRIVE (Shenyang) Co., Ltd.
10A-2, 6th Road
Shenyang Economic Technological Development Area
Shenyang, 110141
Tel. +86 24 25382538
Fax +86 24 25382580
[email protected]
Wuhan
SEW-EURODRIVE (Wuhan) Co., Ltd.
10A-2, 6th Road
No. 59, the 4th Quanli Road, WEDA
430056 Wuhan
Tel. +86 27 84478398
Fax +86 27 84478388
Assembly
Sales
Service
China
Additional addresses for service in China provided on request!
Colombia
Assembly
Sales
Service
Bogotá
SEW-EURODRIVE COLOMBIA LTDA.
Calle 22 No. 132-60
Bodega 6, Manzana B
Santafé de Bogotá
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Tel. +57 1 54750-50
Fax +57 1 54750-44
http://www.sew-eurodrive.com.co
[email protected]
37
Address List
10
Croatia
Sales
Service
Zagreb
KOMPEKS d. o. o.
PIT Erdödy 4 II
HR 10 000 Zagreb
Tel. +385 1 4613-158
Fax +385 1 4613-158
[email protected]
Praha
SEW-EURODRIVE CZ S.R.O.
Business Centrum Praha
Lužná 591
CZ-16000 Praha 6 - Vokovice
Tel. +420 255 709 601
Fax +420 220 121 237
http://www.sew-eurodrive.cz
[email protected]
Kopenhagen
SEW-EURODRIVEA/S
Geminivej 28-30
DK-2670 Greve
Tel. +45 43 9585-00
Fax +45 43 9585-09
http://www.sew-eurodrive.dk
[email protected]
Sales
Service
Cairo
Copam Egypt
for Engineering & Agencies
33 EI Hegaz ST, Heliopolis, Cairo
Tel. +20 2 22566-299 + 1 23143088
Fax +20 2 22594-757
http://www.copam-egypt.com/
[email protected]
Service
Sharjah
Copam Middle East (FZC)
Sharjah Airport International Free Zone
P.O. Box 120709
Sharjah
United Arabian Emirates
Tel. +971 6 5578-488
Fax +971 6 5578-499
[email protected]
Tallin
ALAS-KUUL AS
Reti tee 4
EE-75301 Peetri küla, Rae vald, Harjumaa
Tel. +372 6593230
Fax +372 6593231
[email protected]
Assembly
Sales
Service
Lahti
SEW-EURODRIVE OY
Vesimäentie 4
FIN-15860 Hollola 2
Tel. +358 201 589-300
Fax +358 3 780-6211
[email protected]
http://www.sew-eurodrive.fi
Production
Assembly
Service
Karkkila
SEW Industrial Gears Oy
Valurinkatu 6, PL 8
FI-03600 Karkkila, 03601 Karkkila
Tel. +358 201 589-300
Fax +358 201 589-310
[email protected]
http://www.sew-eurodrive.fi
Libreville
ESG Electro Services Gabun
Feu Rouge Lalala
1889 Libreville
Gabun
Tel. +241 741059
Fax +241 741059
Normanton
SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR
Tel. +44 1924 893-855
Fax +44 1924 893-702
http://www.sew-eurodrive.co.uk
[email protected]
Athen
Christ. Boznos & Son S.A.
12, Mavromichali Street
P.O. Box 80136, GR-18545 Piraeus
Tel. +30 2 1042 251-34
Fax +30 2 1042 251-59
http://www.boznos.gr
[email protected]
Czech Republic
Sales
Denmark
Assembly
Sales
Service
Egypt
Estonia
Sales
Finland
Gabon
Sales
Great Britain
Assembly
Sales
Service
Greece
Sales
Service
38
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Address List
10
Hong Kong
Hong Kong
SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Tel. +852 36902200
Fax +852 36902211
[email protected]
Budapest
SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18
Tel. +36 1 437 06-58
Fax +36 1 437 06-50
[email protected]
Registered Office
Assembly
Sales
Service
Vadodara
SEW-EURODRIVE India Private Limited
Plot No. 4, GIDC
POR Ramangamdi • Vadodara - 391 243
Gujarat
Tel. +91 265 2831086
Fax +91 265 2831087
http://www.seweurodriveindia.com
[email protected]
[email protected]
Assembly
Sales
Service
Chennai
SEW-EURODRIVE India Private Limited
Plot No. K3/1, Sipcot Industrial Park Phase II
Mambakkam Village
Sriperumbudur - 602105
Kancheepuram Dist, Tamil Nadu
Tel. +91 44 37188888
Fax +91 44 37188811
[email protected]
Dublin
Alperton Engineering Ltd.
48 Moyle Road
Dublin Industrial Estate
Glasnevin, Dublin 11
Tel. +353 1 830-6277
Fax +353 1 830-6458
[email protected]
http://www.alperton.ie
Tel-Aviv
Liraz Handasa Ltd.
Ahofer Str 34B / 228
58858 Holon
Tel. +972 3 5599511
Fax +972 3 5599512
http://www.liraz-handasa.co.il
[email protected]
Milano
SEW-EURODRIVE di R. Blickle & Co.s.a.s.
Via Bernini,14
I-20020 Solaro (Milano)
Tel. +39 02 96 9801
Fax +39 02 96 799781
http://www.sew-eurodrive.it
[email protected]
Abidjan
SICA
Ste industrielle et commerciale pour l'Afrique
165, Bld de Marseille
B.P. 2323, Abidjan 08
Tel. +225 2579-44
Fax +225 2584-36
Iwata
SEW-EURODRIVE JAPAN CO., LTD
250-1, Shimoman-no,
Iwata
Shizuoka 438-0818
Tel. +81 538 373811
Fax +81 538 373814
http://www.sew-eurodrive.co.jp
[email protected]
Ansan-City
SEW-EURODRIVE KOREA CO., LTD.
B 601-4, Banweol Industrial Estate
1048-4, Shingil-Dong
Ansan 425-120
Tel. +82 31 492-8051
Fax +82 31 492-8056
http://www.sew-korea.co.kr
[email protected]
Assembly
Sales
Service
Hungary
Sales
Service
India
Ireland
Sales
Service
Israel
Sales
Italy
Assembly
Sales
Service
Ivory Coast
Sales
Japan
Assembly
Sales
Service
Korea
Assembly
Sales
Service
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
39
Address List
10
Korea
Busan
SEW-EURODRIVE KOREA Co., Ltd.
No. 1720 - 11, Songjeong - dong
Gangseo-ku
Busan 618-270
Tel. +82 51 832-0204
Fax +82 51 832-0230
[email protected]
Riga
SIA Alas-Kuul
Katlakalna 11C
LV-1073 Riga
Tel. +371 7139253
Fax +371 7139386
http://www.alas-kuul.com
[email protected]
Beirut
Gabriel Acar & Fils sarl
B. P. 80484
Bourj Hammoud, Beirut
Tel. +961 1 4947-86
+961 1 4982-72
+961 3 2745-39
Fax +961 1 4949-71
[email protected]
Alytus
UAB Irseva
Naujoji 19
LT-62175 Alytus
Tel. +370 315 79204
Fax +370 315 56175
[email protected]
http://www.sew-eurodrive.lt
Brüssel
CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Tel. +32 10 231-311
Fax +32 10 231-336
http://www.sew-eurodrive.lu
[email protected]
Johore
SEW-EURODRIVE SDN BHD
No. 95, Jalan Seroja 39, Taman Johor Jaya
81000 Johor Bahru, Johor
West Malaysia
Tel. +60 7 3549409
Fax +60 7 3541404
[email protected]
Quéretaro
SEW-EURODRIVE MEXICO SA DE CV
SEM-981118-M93
Tequisquiapan No. 102
Parque Industrial Quéretaro
C.P. 76220
Quéretaro, México
Tel. +52 442 1030-300
Fax +52 442 1030-301
http://www.sew-eurodrive.com.mx
[email protected]
Casablanca
Afit
5, rue Emir Abdelkader
MA 20300 Casablanca
Tel. +212 22618372
Fax +212 22618351
[email protected]
Rotterdam
VECTOR Aandrijftechniek B.V.
Industrieweg 175
NL-3044 AS Rotterdam
Postbus 10085
NL-3004 AB Rotterdam
Tel. +31 10 4463-700
Fax +31 10 4155-552
http://www.vector.nu
[email protected]
Latvia
Sales
Lebanon
Sales
Lithuania
Sales
Luxembourg
Assembly
Sales
Service
Malaysia
Assembly
Sales
Service
Mexico
Assembly
Sales
Service
Morocco
Sales
Netherlands
Assembly
Sales
Service
40
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Address List
10
New Zealand
Assembly
Sales
Service
Auckland
SEW-EURODRIVE NEW ZEALAND LTD.
P.O. Box 58-428
82 Greenmount drive
East Tamaki Auckland
Tel. +64 9 2745627
Fax +64 9 2740165
http://www.sew-eurodrive.co.nz
[email protected]
Christchurch
SEW-EURODRIVE NEW ZEALAND LTD.
10 Settlers Crescent, Ferrymead
Christchurch
Tel. +64 3 384-6251
Fax +64 3 384-6455
[email protected]
Moss
SEW-EURODRIVE A/S
Solgaard skog 71
N-1599 Moss
Tel. +47 69 24 10 20
Fax +47 69 24 10 40
http://www.sew-eurodrive.no
[email protected]
Lima
SEW DEL PERU MOTORES REDUCTORES
S.A.C.
Los Calderos, 120-124
Urbanizacion Industrial Vulcano, ATE, Lima
Tel. +51 1 3495280
Fax +51 1 3493002
http://www.sew-eurodrive.com.pe
[email protected]
Lodz
SEW-EURODRIVE Polska Sp.z.o.o.
ul. Techniczna 5
PL-92-518 Lódz
Tel. +48 42 676 53 00
Fax +48 42 676 53 45
http://www.sew-eurodrive.pl
[email protected]
24 Hour Service
Tel. +48 602 739 739
(+48 602 SEW SEW)
[email protected]
Coimbra
SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Tel. +351 231 20 9670
Fax +351 231 20 3685
http://www.sew-eurodrive.pt
[email protected]
Bucuresti
Sialco Trading SRL
str. Madrid nr.4
011785 Bucuresti
Tel. +40 21 230-1328
Fax +40 21 230-7170
[email protected]
St. Petersburg
ZAO SEW-EURODRIVE
P.O. Box 36
195220 St. Petersburg Russia
Tel. +7 812 3332522 +7 812 5357142
Fax +7 812 3332523
http://www.sew-eurodrive.ru
[email protected]
Dakar
SENEMECA
Mécanique Générale
Km 8, Route de Rufisque
B.P. 3251, Dakar
Tel. +221 338 494 770
Fax +221 338 494 771
[email protected]
Beograd
DIPAR d.o.o.
Ustanicka 128a
PC Košum, IV floor
SCG-11000 Beograd
Tel. +381 11 347 3244 / +381 11 288
0393
Fax +381 11 347 1337
[email protected]
Norway
Assembly
Sales
Service
Peru
Assembly
Sales
Service
Poland
Assembly
Sales
Service
Portugal
Assembly
Sales
Service
Romania
Sales
Service
Russia
Assembly
Sales
Service
Senegal
Sales
Serbia
Sales
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
41
Address List
10
Singapore
Assembly
Sales
Service
Singapore
SEW-EURODRIVE PTE. LTD.
No 9, Tuas Drive 2
Jurong Industrial Estate
Singapore 638644
Tel. +65 68621701
Fax +65 68612827
http://www.sew-eurodrive.com.sg
[email protected]
Bratislava
SEW-Eurodrive SK s.r.o.
Rybnicná 40
SK-831 06 Bratislava
Tel. +421 2 33595 202
Fax +421 2 33595 200
[email protected]
http://www.sew-eurodrive.sk
Žilina
SEW-Eurodrive SK s.r.o.
Industry Park - PChZ
ulica M.R.Štefánika 71
SK-010 01 Žilina
Tel. +421 41 700 2513
Fax +421 41 700 2514
[email protected]
Banská Bystrica
SEW-Eurodrive SK s.r.o.
Rudlovská cesta 85
SK-974 11 Banská Bystrica
Tel. +421 48 414 6564
Fax +421 48 414 6566
[email protected]
Košice
SEW-Eurodrive SK s.r.o.
Slovenská ulica 26
SK-040 01 Košice
Tel. +421 55 671 2245
Fax +421 55 671 2254
[email protected]
Celje
Pakman - Pogonska Tehnika d.o.o.
UI. XIV. divizije 14
SLO - 3000 Celje
Tel. +386 3 490 83-20
Fax +386 3 490 83-21
[email protected]
Johannesburg
SEW-EURODRIVE (PROPRIETARY) LIMITED
Eurodrive House
Cnr. Adcock Ingram and Aerodrome Roads
Aeroton Ext. 2
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Tel. +27 11 248-7000
Fax +27 11 494-3104
http://www.sew.co.za
[email protected]
Cape Town
SEW-EURODRIVE (PROPRIETARY) LIMITED
Rainbow Park
Cnr. Racecourse & Omuramba Road
Montague Gardens
Cape Town
P.O.Box 36556
Chempet 7442
Cape Town
Tel. +27 21 552-9820
Fax +27 21 552-9830
Telex 576 062
[email protected]
Durban
SEW-EURODRIVE (PROPRIETARY) LIMITED
2 Monaco Place
Pinetown
Durban
P.O. Box 10433, Ashwood 3605
Tel. +27 31 700-3451
Fax +27 31 700-3847
[email protected]
Bilbao
SEW-EURODRIVE ESPAÑA, S.L.
Parque Tecnológico, Edificio, 302
E-48170 Zamudio (Vizcaya)
Tel. +34 94 43184-70
Fax +34 94 43184-71
http://www.sew-eurodrive.es
[email protected]
Slovakia
Sales
Slovenia
Sales
Service
South Africa
Assembly
Sales
Service
Spain
Assembly
Sales
Service
42
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Address List
10
Sweden
Assembly
Sales
Service
Jönköping
SEW-EURODRIVE AB
Gnejsvägen 6-8
S-55303 Jönköping
Box 3100 S-55003 Jönköping
Tel. +46 36 3442 00
Fax +46 36 3442 80
http://www.sew-eurodrive.se
[email protected]
Basel
Alfred lmhof A.G.
Jurastrasse 10
CH-4142 Münchenstein bei Basel
Tel. +41 61 417 1717
Fax +41 61 417 1700
http://www.imhof-sew.ch
[email protected]
Chonburi
SEW-EURODRIVE (Thailand) Ltd.
700/456, Moo.7, Donhuaroh
Muang
Chonburi 20000
Tel. +66 38 454281
Fax +66 38 454288
[email protected]
Tunis
T. M.S. Technic Marketing Service
Zone Industrielle Mghira 2
Lot No. 39
2082 Fouchana
Tel. +216 71 4340-64 + 71 4320-29
Fax +216 71 4329-76
[email protected]
Istanbul
SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti.
Bagdat Cad. Koruma Cikmazi No. 3
TR-34846 Maltepe ISTANBUL
Tel. +90 216 4419164, 3838014,
3738015
Fax +90 216 3055867
http://www.sew-eurodrive.com.tr
[email protected]
Dnepropetrovsk
SEW-EURODRIVE
Str. Rabochaja 23-B, Office 409
49008 Dnepropetrovsk
Tel. +380 56 370 3211
Fax +380 56 372 2078
http://www.sew-eurodrive.ua
[email protected]
Production
Assembly
Sales
Service
Corporate Offices
Southeast
Region
SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
Tel. +1 864 439-7537
Fax Sales +1 864 439-7830
Fax Manufacturing +1 864 439-9948
Fax Assembly +1 864 439-0566
Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
[email protected]
Assembly
Sales
Service
Northeast
Region
SEW-EURODRIVE INC.
Pureland Ind. Complex
2107 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Tel. +1 856 467-2277
Fax +1 856 845-3179
[email protected]
Midwest Region
SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
Tel. +1 937 335-0036
Fax +1 937 440-3799
[email protected]
Southwest
Region
SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Tel. +1 214 330-4824
Fax +1 214 330-4724
[email protected]
Western Region
SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, CA 94544
Tel. +1 510 487-3560
Fax +1 510 487-6433
[email protected]
Switzerland
Assembly
Sales
Service
Thailand
Assembly
Sales
Service
Tunisia
Sales
Turkey
Assembly
Sales
Service
Ukraine
Sales
Service
USA
Additional addresses for service in the USA provided on request!
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
43
Address List
10
Venezuela
Assembly
Sales
Service
44
Valencia
SEW-EURODRIVE Venezuela S.A.
Av. Norte Sur No. 3, Galpon 84-319
Zona Industrial Municipal Norte
Valencia, Estado Carabobo
Tel. +58 241 832-9804
Fax +58 241 838-6275
http://www.sew-eurodrive.com.ve
[email protected]
[email protected]
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
Index
Index
A
H
Assembly .................................................................9
Hybrid cable
Assignment of the cores ....................................27
Cable cross section ...........................................26
Prefabricated .....................................................26
B
Basic unit
Technical data....................................................32
Unit design .........................................................15
Binary inputs
Installation..........................................................22
Binary outputs
Installation..........................................................22
Bore dimensions
Installation..........................................................17
I
Cable cross section
Installation..........................................................18
Cable routing
Installation..........................................................18
Connection
Safety notes .......................................................10
Copyright..................................................................6
Installation................................................................9
Bore dimensions ................................................17
Connection via hybrid cable...............................26
Electrical ............................................................18
Mechanical.........................................................16
Minimum clearance............................................17
Notes on binary inputs/outputs ..........................22
Notes on cable cross sections ...........................18
Notes on cable routing.......................................18
Notes on equipotential bonding .........................21
Notes on shielding .............................................22
Notes on the unit input/output............................22
Terminal assignment X11 ..................................25
Terminal assignment X21, X22, X31, X32.........25
Wiring diagram...................................................23
D
M
Dimension drawing.................................................34
Disconnection
Safe....................................................................10
Disposal .................................................................12
Mechanical installation
General information ...........................................16
Minimum clearance
Installation..........................................................17
Mounting positions
Non-permitted ....................................................16
Permitted ...........................................................16
C
E
Electrical connection ..............................................10
Electrical installation
General information ...........................................18
Electronics service .................................................31
Exclusion of liability ..................................................6
N
Nameplate .............................................................14
Status line ..........................................................31
F
O
Fault information ....................................................30
Functional safety technology .................................10
Operating display...................................................30
Operating status ....................................................30
Operation
Fault information ................................................30
Operating display...............................................30
Operating status ................................................30
Reset .................................................................30
Safety notes.......................................................11
G
General information
Electrical installation ..........................................18
Mechanical installation.......................................16
Startup ...............................................................28
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
45
Index
Unit protection....................................................30
R
Repairs...................................................................31
Reset......................................................................30
Rights to claim under limited warranty .....................6
S
Safe disconnection.................................................10
Safety functions .....................................................10
Safety notes
General ................................................................7
Preliminary information ........................................7
Structure ..............................................................5
Structure of the embedded safety notes ..............6
Structure of the section safety notes....................5
Scope of delivery ...................................................14
Service
Elektronics .........................................................31
Repairs...............................................................31
Status line ..........................................................31
Short designation ...................................................13
Signal word
Meaning ...............................................................5
Startup
General information ...........................................28
Safety notes .......................................................11
Step-by-steps.....................................................29
Status line
Service ...............................................................31
Storage ....................................................................9
Structure
Embedded safety notes .......................................6
Safety notes .........................................................5
Section safety notes.............................................5
U
Unit data ................................................................33
Unit design
Basic unit ...........................................................15
Unit designation .....................................................13
Unit input
Installation..........................................................22
Unit output
Installation..........................................................22
Unit structure
Nameplate .........................................................14
Scope of delivery ...............................................14
Short designation...............................................13
Unit designation .................................................13
W
Wiring diagram
Installation..........................................................23
TPM12B018 mobile converter ...........................24
TPM12B030 mobile converter ...........................23
TPM12B036 mobile converter ...........................24
T
Target group ............................................................7
Technical data
Basic unit ...........................................................32
Dimension drawing ............................................34
Unit data.............................................................33
Terminal assignment X11 ......................................25
Terminal assignment X21, X22, X31, X32 .............25
Transport..................................................................9
46
Operating Instructions – MOVITRANS® TPM12B Mobile Converter
SEW-EURODRIVE – Driving the world
Drive Technology \ Drive Automation \ System Integration \ Services
How we’re driving the world
With people who
think fast and
develop the
future with you.
With a worldwide
service network that is
always close at hand.
With comprehensive
knowledge in virtually
every branch of
industry today.
With drives and controls
that automatically
improve your productivity.
With uncompromising
quality that reduces the
cost and complexity of
daily operations.
SEW-EURODRIVE
Driving the world
With a global presence
that offers responsive
and reliable solutions.
Anywhere.
With innovative
technology that solves
tomorrow’s problems
today.
With online information
and software updates,
via the Internet, available
around the clock.
SEW-EURODRIVE GmbH & Co KG
P.O. Box 3023 · D-76642 Bruchsal / Germany
Phone +49 7251 75-0 · Fax +49 7251 75-1970
[email protected]
www.sew-eurodrive.com