CHAPTER-VI INVESTIGATION ON DOUBLY DOPED (FLUORINE + ANTIMONY) TIN OXIDE FILMS 6.1 INTRODUCTION SnO2 thin films doped with fluorine or antimony are widely used in practice as transparent conducting films in the field of photothermal conversion [1], photovoltaic cells [2],electrochromic devices and low-e windows [3], photocatalysis [4], electroluminescence [5], liquid crystal displays [6] and gas sensors [7]. Eventhough, there are plenty of reports on fluorine doped tin oxide and antimony doped tin oxide films, studies on fluorine+antimony doped films are very scarce in the literature. Here, in the present study, simplified spray technique using perfume atomizer is employed for the deposition of fluorine+antimony doubly doped tin oxide films from different molar concentrations of the host precursor with different F doping levels and are characterized to analyze the structural, electrical, optical, elemental and surface morphological properties. 6.2 MATERIALS AND METHODS SnO2:F:Sb films were deposited on to glass substrates using starting solutions having different molar concentrations of 149 SnCl2.2H2O (0.1-0.7 M in steps of 0.2 M) with the simultaneous doping of antimony (2 at. %) and fluorine (20 at. %, 30 at.% and 40 at. %) employing simplified spray pyrolysis technique using perfume atomizer. The antimony and fluorine doping was achieved by adding the dopant precursors SbCl3 and NH4F respectively. To enhance the solubility of tin oxide salt, a very small amount of HCl (5 mL) is added with the precursor solution and the starting solution is obtained by diluting it with doubly deionized water of suitable volume. The substrate temperature (Ts) is maintained at 340 5 C using a temperature controller with a chromel-alumel thermocouple. Each spray cycle followed in this study has a spray and a 10 s interval. The experimental details have been reported elsewhere [8-10]. The substrates were pre-cleaned ultrasonically with organic solvents and doubly deionized water. After deposition, the coated substrates were allowed to naturally cool down to room temperature before being taken out from the spray chamber. Structural studies of the spray pyrolysed films was carried out using an X- ray diffractometer (PANalytical, PW 340/60 X’ pert PRO). For electrical characterization, the four-point probe with van der Paw configuration was used. The optical transmission spectra for the doubly doped thin films were obtained using a UV-Vis NIR double beam spectrometer (Perkin Elmer-Lamda-35). Surface morphology and the elemental composition of the samples were investigated by 150 scanning electron microscope (HITACHI S-3000H) and energy dispersive analysis of X-ray (EDAX) respectively. 6.3 RESULTS AND DISCUSSION 6.3.1 Structural properties The XRD patterns of the doubly doped films deposited from precursor solutions having concentration of 0.1 M with fluorine doping level 20 at.%, 30 at.% and 40 at.% are shown in Fig.6.1. The films were polycrystalline in nature with tetragonal structure [11-13]. The film deposited from starting solution having F doping level 20 at. % has preferential orientation along the (211) plane where as the films with doping levels 30 and 40 at. % were grown along the (200) plane. In the present study, at lower F doping level (20 at. %), the lesser incorporation of F ions into the SnO2 lattice made the preferential orientation as (211) plane. But at higher F doping level (30 at. %) the preferential orientation changes from (211) to (200) plane due to the enhanced incorporation of F ions and the intensity of the (200) plane found to be increased with the further increase in the fluorine concentration (40 at. %). Elangovan et al. [14] observed a similar transition in the preferred orientation from (211) to (200) for fluorine doping. The sharp and highly intense peaks suggest that the deposited films have good crystalline nature. 151 Smith et al. [15] have reported that if HCl was added with the starting solution, the films were highly oriented along (200) plane. This can be ascribed to the different formation of intermediate molecules in the starting solution. As mentioned in the experimental section (section 2) the starting solution in the present study was prepared with 5 mL of HCl, the above discussed result is an expected one. The other peaks appeared in the XRD patterns correspond to the planes (110), (101), (310) and (301). Fig. 6.1 XRD patterns of SnO2:F:Sb films The crystallite size of the films is calculated using the wellknown Scherrer’s formula [16-17] (6.1) 152 where diffractometer, is the wavelength of X-rays (1.5406 Å) used in the is the Bragg diffraction angle and is the full-width at half-maximum of the preferential orientation peak. From the estimated crystallite size values (Table 5.1), it is found that the crystallite size decreases from 64 nm to 45 nm when the fluorine doping level increases from 20 at. % to 40 at.% which indicates the increase in the incorporation of fluorine into the SnO2 matrix. Shinde et al. [18] reported that increase in the fluorine incorporation causes a decrease in the grain size for fluorine doped zinc oxide films. The number of crystallites per unit area (N) is estimated using the following relations N = t/D3, where t is the thickness of the film[19, 20]. As the films are tetragonal in structure, the lattice constants a and c are calculated using the equation [21, 22] (6.2) The calculated structural parameter values are presented in Table 6.1. It can be seen from the table that the slight increase in the lattice constants a and c may be due to the increase in the substitutional incorporation of F- ions in the O2- sites. It is noteworthy to mention here that the ionic radius of F- (133 pm) is slightly greater than that of O2- (132 pm). These values are well matched with the standard JCPDS (Card No: 41-1445) values [23]. 153 Table 6.1 Structural and optical parameters of SnO2:F:Sb films Sb+F doping level in the Lattice constant (Å) starting solution (at. %) a N D Eg (eV) (nm) ( 1015) c 2+20 4.745 3.192 64.22 2.831 3.72 2+30 4.746 3.230 47.07 7.504 3.83 2+40 4.748 3.240 44.91 9.382 3.75 D- Crystallite size, N- number of crystallite per unit area, EgBand gap Standard Values [24, 25] of a = 4.737 Å , c= 3.187Å 6.3.2 Electrical properties The plots of sheet resistance (Rsh) of SnO2:F:Sb films as a function of fluorine doping level in the spray solution are shown in Fig. 6.2 and the corresponding values are presented in Table 6.2. For lower molar concentrations of the starting solution (0.1 M and 0.3 M) the electrical sheet resistance values show that the Rsh value decreases initially as the fluorine doping level increases and attains a minimum value for 30 at.%. Beyond this doping level, the Rsh increases with the increase in the F doping level. This F doping level for which the Rsh is minimum is called as critical doping level. The 154 increase in the Rsh after the critical doping level of F content may represents the solubility limit of F in the tin oxide lattice. The excess F ions probably increase the disorderliness in the lattice of the film, as observed by Thangaraju for FTO films [26]. In addition, after the critical doping level, the fluorine ions act as acceptors by occupying the interstitial sites [27]. As a result of these two effects, the Rsh value begins to increase when the doping level exceeds the critical fluorine doping level. Fig. 6.2 Variation in sheet resistance as a function of doping level 155 Table 6.2 Electrical sheet resistance of SnO2:F:Sb films Sb+F doping Sheet resistance ( / ) level in the starting solution 0.1 M 0.3 M 0.5 M 0.7 M 2+20 25.36 28.62 5.89 4.6 2+30 9.51 4.98 4.01 1.81 2+40 38.95 14.49 4.63 0.91 (at. %) But in the case of higher molar concentrations of the starting solutions (0.5 M and 0.7 M), the films have lesser Rsh value even for lower doping level (20 at. %) and the Rsh decreases slightly with the increase in the fluorine doping (30 at. % and 40 at. %). It may be due to the predominant role of oxygen vacancies over the substitutional incorporation of F- ions. A similar behaviour was observed in our previous study [28] for fluorine doped tin oxide films deposited from different molar concentrations of the precursor solution by spray pyrolysis technique. Therefore, it is concluded that the Sb doping in the starting solution does not influence the variation in the Rsh of F+Sb doped tin oxide films. 6.3.3 Optical properties The transmission spectra of SnO2:F:Sb (0.3 M) films with different doping levels of F are shown in Fig.6.3. The average 156 transmission in the visible region is observed as 85%. At the fluorine doping level of 30 at. %, the film shows a phenomenal reduction in the optical transmittance in the IR region which may be due to the increased number of carrier concentration that causes an enhanced IR scattering [27]. As tin oxide is a direct band gap material, the absorption coefficient can be calculated from the following relation [29, 30]. (6.3) By extrapolating the Tauc’s plots drawn between the (αhυ)2vshυ, we can estimate the optical band gap of the SnO2:F:Sb films. The estimated Eg values are in the range of 3.72 to 3.83 eV are presented in Table 6.1. Fig.6.3 Variation in transmittance as a function of doping level 157 From the table it is observed that the widening of optical band gap at 30 at. % of fluorine is associated with the Moss-Burstein (MB) effect [31-33]. According to this effect, when the carrier concentration is high, the conduction band is partly filled up and the transition takes place only for photons of higher energy. 6.3.4 Elemental analysis Energy dispersive X-ray spectroscopy (EDS) is used to obtain the composition of the films. The EDS spectrum of the SnO2:F:Sb (0.3 M) film deposited with 30 at. % of F doping is shown in Fig.6.4. The EDAX profiles show that the films contain the Sn, Sb, O and Al except F. The Al in the deposited films may be resulted from the glass substrate. The difficulty in observing the presence of F through the EDAX analysis is mainly due to the lesser amount of F available on the surface of the film. Fig.6.4 EDS spectra of the SnO2:F:Sb film 158 Generally, the presence of F in the ultimate product (film) is very low when compared with that available in the starting precursor solution. Fukano et al. [34] observed only 0.74% of F in the deposited SnO2:F film, eventhough the amount of F content in the staring solution is 50%. Hence, the absence of F in our EDS profile is an expected result. In fact, in the case of fluorine doped tin oxide films, different research groups have failed in the determination of the F content due to several factors such as low content of fluorine in the films, the restricted detection limit of the corresponding techniques and the high evaporation rate of fluorine which is enhanced by the electron or photon bombardment used in the Auger electron spectroscopy (AES) and XPS techniques, respectively [35]. But, the comparison between the Rsh of undoped and doubly doped films (Table 6.3) confirms the incorporation of F. Table 6.3 Sheet resistance of undoped and doubly doped films S. No. Precursor concentration (M) Rsh of the undoped tin oxide film (k / ) 1.52 Minimum Rsh of the (Sb+F)doped film and the corresponding doping level ( / ) 9.51 (2+30at. %) 1 0.1 2 0.3 1.33 4.98 (2+30at. %) 3 0.5 1.19 4.01 (2+30at. %) 4 0.7 1.02 0.91(2+40at. %) 6.3.5 Surface morphology The SEM images of SnO2:F:Sb(0.3 M) films prepared with different concentrations are shown in Fig. 6.5 159 Fig. 6.5 SEM images of SnO2:F:Sb films. From the Fig.6.5,it is observed that the microstructure of the films is altered by the level of fluorine doping. At low fluorine concentration (20 at. %), the size of the grains is not uniform and are found to be in the range of 100-500 nm (Fig. 6.5a). When the fluorine doping level increases to 30 at. %, the grains become smaller and uniform in size and the surface looks smooth with good packing density (Fig. 6.5b). 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