View Online COMMUNICATION www.rsc.org/ees | Energy & Environmental Science How copper catalyzes the electroreduction of carbon dioxide into hydrocarbon fuels† Andrew A. Peterson, Frank Abild-Pedersen, Felix Studt, Jan Rossmeisl and Jens K. Nørskov* Downloaded by Danmarks Tekniske Videncenter on 17 December 2010 Published on 26 August 2010 on http://pubs.rsc.org | doi:10.1039/C0EE00071J Received 10th May 2010, Accepted 17th June 2010 DOI: 10.1039/c0ee00071j Density functional theory calculations explain copper’s unique ability to convert CO2 into hydrocarbons, which may open up (photo-)electrochemical routes to fuels. The storage of energy in chemical bonds, as fuels, is attractive for a number of reasons,1 and a (photo-)electrochemical route to reduce CO2 to hydrocarbon fuels would provide an ideal storage medium for intermittent renewable energy sources, resulting in carbon-neutral fuels. However, no material is known to catalyze the electroreduction of CO2 to fuels both efficiently and selectively. In fact, only copper and its alloys have been shown to be capable of producing significant quantities of hydrocarbons from CO2, but they do so inefficiently with a large overpotential requirement. In this communication, we use a computational hydrogen electrode (CHE) model to show how copper is able to catalyze this reaction, and we outline requirements for more efficient catalysts to enable artificial photosynthesis. Numerous researchers2–10 have studied the electrochemical reduction of CO2 at metal electrodes, and two excellent reviews have appeared in the recent literature.11,12 Copper has been found to be unique among the metals in its ability to produce a high quantity of hydrocarbon fuels from the electroreduction of CO2.2 A typical product distribution as a function of potential, as measured by Hori et al.7 with a Cu electrode, is shown in Fig. 1. The hydrocarbons methane (CH4) and ethylene (C2H4) are the dominant products at sufficiently negative potentials. At less negative potentials, hydrogen (H2), formic acid (HCOOH), and carbon monoxide (CO) are instead dominant. It is interesting that methanol (CH3OH) is not among the products reported since copper catalysts are commonly used to Center for Atomic-scale Materials Design, Department of Physics, Technical University of Denmark, DK-2800 Lyngby, Denmark † Electronic supplementary information (ESI) available: Computational details. See DOI: 10.1039/c0ee00071j Fig. 1 Experimentally determined current and product distribution at a copper electrode. Product distribution and total current produced as a function of applied potential (versus reversible hydrogen electrode, RHE) in the electrochemical reduction of CO2 at a copper electrode in 0.1 M KHCO3 (pH 6.8) at 18.5 C, as measured by Hori et al.7 produce methanol selectively from a mixture of CO2, CO, and H2 in the methanol synthesis reaction.13 Although copper has been shown to be unique in producing hydrocarbons from CO2, it is remarkably inefficient in doing so. Thermodynamically, a potential of +0.17 V vs. RHE is all that is required for the reaction: Broader context Hydrocarbon fuels provide unparalleled energy density and are the backbone of our energy infrastructure. However, today’s only sources of hydrocarbons are fossil fuels and biomass. If an efficient electrochemical process could be developed to produce hydrocarbons from CO2, this could allow processes (known as ‘‘artificial photosynthesis’’ or ‘‘solar fuels’’) to directly produce useful fuels from CO2 and renewable energy sources, which are often intermittent and will require storage when deployed at large scales. It was first shown more than 20 years ago that copper can act as an electrocatalyst in reducing CO2 into the hydrocarbons CH4 and C2H4. Copper is unique in its ability to perform this catalysis, but it does so with a relatively high overpotential (1 V). The mechanism by which copper performs this catalysis, as well as the reason for the overpotential are unknown. The current communication outlines a plausible mechanism, based on quantum chemical simulations, that explains the experimental observations and may help define design principles for improved electrocatalysts. This journal is ª The Royal Society of Chemistry 2010 Energy Environ. Sci., 2010, 3, 1311–1315 | 1311 View Online Downloaded by Danmarks Tekniske Videncenter on 17 December 2010 Published on 26 August 2010 on http://pubs.rsc.org | doi:10.1039/C0EE00071J CO2 + 8(H+ + e) / CH4 + 2H2O (1) at 18.5 C. However, in experiments, potentials of about 0.8 V are required for the onset of CH4 production from CO2, and 1.0 V is required for a decent current (to CH4) of 2 mA cm2.7 The mechanisms by which copper produces this unique product distribution and the reason for the overpotential have remained elusive. This opens up three main questions to which we propose answers in this work. (1) How does copper catalyse this unique product spectrum, including hydrocarbons, from CO2? (2) Why is such a large overpotential required? (3) Why does the pathway produce methane, but not methanol, given that methanol is the dominant product on copper catalysts in industrial processes? These answers should shed light on the true barriers to making artificial photosynthesis a commercial reality. It is extremely demanding to provide a detailed theoretical description of chemical processes taking place at an electrified solidwater interface.14–25 However, theoretical techniques have recently been developed that provide an elegant method26 of modeling electrochemical reactions using what we will herein refer to as a computational hydrogen electrode (CHE) model; this model is coupled with adsorption energies from density functional theory (DFT) calculations. Using these techniques, electrochemical reaction pathways can be elucidated and the voltage requirements at which different chemical pathways open can be estimated. We will show that by using the simple CHE model as a starting point, the major trends in CO2 reduction over Cu surfaces can be elucidated. The CHE model was applied to the electroreduction of CO2 by examining a network involving 41 different intermediate steps on the Cu (211) surface. Full details, including a description of the CHE model, are available in the Supplementary Information. From this pathway, numerous routes to the major products CO, H2, HCOOH, CH4 and C2H4 are possible and the lowest energy pathways were found as a function of applied potential. The least-negative potential at which the pathway to each product becomes exergonic (downhill in free energy) is referred to as the limiting potential, which serves as a first estimate of the onset potential for each species. More exact predictions of onset potentials will require calculations not just of free energies, but of barriers between steps along the pathway. However, each electrochemical step discussed in this communication involves the transfer of a proton from solution to an adsorbed species on the surface. Barriers for electrochemical proton transfers have been calculated for the reduction of O2 to OOH on Pt14 and for the reduction of OH to H2O on Pt.27 In both cases, the proton-transfer reaction barriers were calculated to be small (0.15 eV to 0.25 eV) at the potential needed to make the elementary step exergonic, and were found to diminish with higher applied voltages. Similarly, as a first approximation we expect that barriers for electrochemical proton transfers to adsorbed species in this study will be small and easily surmountable at room temperature. However, the same assumption cannot be made for reactions between two adsorbed species, which will be important in ethylene formation (which involves the formation of a C–C bond) and in a competing, non-electrochemical pathway to methanol, both of which will be discussed later in this communication. Fig. 2 shows free energy diagrams for the lowest-energy pathways for the formation of H2, HCOOH, CO, and CH4 from CO2. In this figure each zone (on the x axis) represents the transfer of one protonelectron pair. The free energy pathways at 0 V (vs RHE) are shown in 1312 | Energy Environ. Sci., 2010, 3, 1311–1315 black. Since each successive zone contains the chemical potential of one extra proton-electron pair, the free energy (DGn) of each intermediate will change as a simple linear function of the applied potential (U): DGn(U) ¼ DGn(U ¼ 0) + neU where n is the number of proton-electron pairs transferred relative to CO2 and e is the elementary (positive) charge. By simulating more negative voltages in the CHE model, the voltage at which different chemical pathways become exergonic can be generated. These are illustrated by the red pathways in Fig. 2. Part (a) of Fig. 2 shows the first pathway to open in this system, in which only H2 is produced; CO2 does not participate in the reaction. The adsorption of the first proton from solution (State 1 to 33) is the last step to become exergonic as a function of applied potential; this is the potential-limiting step. The CHE model indicates that this is the first pathway to open, consistent with the results in Hori et al.’s experimental results reproduced in Fig. 1. This reaction pathway is predicted by the CHE model to open on the Cu (211) surface at around 0.03 V, but in experiments, significant current was not observed until more negative potentials. (In Fig. 1, the first current is reported at about 0.4 V, which goes almost entirely to produce H2.) This can be understood with the CHE model: oxidation of the Cu (211) step sites would block the production of H2. According to the CHE model, O and OH would bind to the same stepped sites as H and a potential of 0.3 V would be necessary to clear adsorbed OH from these Cu step sites, enabling H2 evolution. Fig. 2(b) shows the reaction pathway to formic acid (HCOOH) predicted with the CHE model. Consistent with the experimental results, this is the second pathway to open. In this pathway, CO2 and a proton-electron pair adsorb as a carboxyl species; the addition of a second proton-electron pair to this adsorbate results in the production of HCOOH. The potential-limiting step is the formation of carboxyl, requiring 0.41 V by the CHE model. This potential is consistent with the onset in Fig. 1. A second pathway to formic acid also exists (not shown in the figure), in which CO2 adsorbs as formate (OCHO). This may be responsible for some of the formic acid production at more negative potentials; the desorption of formate as HCOOH is calculated to require 0.61 V to become exergonic. Opening simultaneously with the HCOOH pathway in the experimental results of Fig. 1 is that to CO, and this is also the next pathway in the CHE model, opening at 0.41 V, which is illustrated in Fig. 2(c). This route is also limited by the formation of carboxyl. After this species adsorbs, the free-energy pathway is downhill to remove water and produce adsorbed CO. This CO is weakly bound at these conditions, leading to the production of CO both as a gas and a surface species. According to the CHE model, the key step in the formation of the hydrocarbons CH4 and C2H4 is the hydrogenation of the adsorbed CO to form adsorbed CHO at 0.74 V. From this point, the hydrocarbon-forming reaction pathways open. The lowest-energy pathway to methane is shown in Fig. 2(d). After the formation of adsorbed CHO, a second proton-electron pair is added to form adsorbed formaldehyde (H2CO), which binds weakly to the Cu (211) step.28 The formaldehyde is protonated to form adsorbed methoxy (OCH3), which stands up in an orientation with its methyl group away from the surface. At this stage, a proton from solution takes the methyl group off the methoxy, producing CH4. This journal is ª The Royal Society of Chemistry 2010 Downloaded by Danmarks Tekniske Videncenter on 17 December 2010 Published on 26 August 2010 on http://pubs.rsc.org | doi:10.1039/C0EE00071J View Online Fig. 2 Calculated free energy diagrams. Free energy diagrams for the lowest energy pathways to (a) H2, (b) HCOOH, (c) CO, and (d) CH4. In each diagram, the black (higher) pathway represents the free energy at 0 V vs. RHE and the red (lower) pathway the free energy at the indicated potential. The numbers labeled on the states correspond to the labels in Figure S1 of the Supplementary Information. The remaining adsorbed oxygen is subsequently cleared as water. After the production of adsorbed CHO, the formation of CHOH on the surface is possible but less thermodynamically stable than the route highlighted; this is a second potential route to CH4 that will not affect the potential dependence, but will be of importance in future kinetics studies. The CHE model suggests several pathways to ethylene (C2H4), all of which proceed through the CHO intermediate. Thus, protonation of CO to form adsorbed CHO will be the potential-limiting step, predicting these pathways to open at about 0.74 V. Ethylene formation requires the creation of a C–C bond, which will occur in a non-electrochemical step on the surface. Reaction free energies of these C–C bond formation steps are summarized in Table 1; as shown, all of the table entries are exergonic. Since these surface reactions are not simple proton-transfer steps, the CHE model presented does not distinguish between them, and a future model that incorporates reaction barriers will be required to determine which pathway is dominant for C2H4 formation. The experimental results show that H2 production decreases as the production of CO and hydrocarbons is increased, including an interesting dip in the total current around 0.8 V (see Fig. 1). We can understand these effects as a result of changes in surface coverages. As CO production becomes possible, adsorbed CO will start blocking This journal is ª The Royal Society of Chemistry 2010 Table 1 Calculated reaction free energies for C–C bond formation at 18.5 C. An asterisk (*) indicates that the species is adsorbed on the surface DGrxn 2 CH2O* / 2 O* + C2H4 CHO* + *OCH3 / 2 O* + C2H4 CH2O* + CHO* / *OCHCH2 + O* 2 CHO* / *OCHCHO* 0.73 eV 0.20 eV 1.04 eVa 1.12 eVa a The subsequent electrochemical proton addition steps to form C2H4 from *OCHCH2 and *OCHCHO* are exergonic at 0.74 V. the surface sites, decreasing the number of active sites available. This results in decreased production of H2 and a decreased overall Faradaic current. When the route to protonate the adsorbed CO becomes exergonic, the CO clears and total current recovers. We have shown that our analysis is in good agreement with CO2 electroreduction experiments.7 Other experimental observations confirm the feasibility of the pathways presented here. Experiments starting with HCOOH showed no detectable products,5,7 while studies employing a CO feedstock have shown CH4 and C2H4 production.3,4,6 This validates the reactions in the early stages of the mechanism, in that the hydrocarbon-generating reaction proceeds Energy Environ. Sci., 2010, 3, 1311–1315 | 1313 Downloaded by Danmarks Tekniske Videncenter on 17 December 2010 Published on 26 August 2010 on http://pubs.rsc.org | doi:10.1039/C0EE00071J View Online through CO, whereas the formate pathway is a dead end. (According to the present model, adding an additional proton-electron pair to form adsorbed OCH2O from OCHO would require 1.9 V vs. RHE be applied, rendering this pathway unfeasible at the voltages reported.) Other studies5,6 have shown CH4 formation from a starting material of CH2O, which is in agreement with the downstream pathways shown in Fig. 2(d). Additionally, in experiments starting with CO, H2 production was suppressed at a less negative potential than when starting with CO2.7 This again is consistent with the CHE model, which predicts a barrier for the conversion of CO2 to CO, resulting from the adsorption of the COOH species. As evidenced in Fig. 2(c), the adsorption of CO to the surface is not a function of the applied potential, but around 0.41 V is required in order to get CO2 to produce CO. It is worth considering why methanol (CH3OH) is formed in gasphase chemistry13 and methane (CH4) is formed in electrochemistry7,8 on copper surfaces. In the current study, we considered that adsorbed methoxy may form either CH4 or CH3OH via a proton-transfer reaction. Our calculations showed that the elementary step to CH4 was favored by 0.27 eV, on a free-energy basis. Based only on thermodynamics, this would correspond to a molar excess of about 40,000:1 in favor of CH4, in agreement with the electrochemical experimental results in which only CH4, and not CH3OH, was observed. In gas-phase methanol synthesis, the literature suggests that CH3OH may be formed through a methoxy intermediate.13 However, the electrochemical proton-transfer mechanism from methoxy to CH4 is not possible in gas-phase synthesis. In electrochemistry, the protons come from solution, and are free to react with the methyl end of the methoxy (which extends away from the Cu surface). However, in the gas-phase reaction, the hydrogen addition would likely come from co-adsorbed hydrogen atoms on the Cu surface (or from another adsorbate). Co-adsorbed hydrogen would likely have easier access to the oxygen end of the methoxy (forming CH3OH), although a kinetic study devoted to methanol synthesis would be required to distinguish these effects. The results presented in the current communication will form the basis of a search for improved catalysts as well as improved understanding of the electroreduction of CO2 on existing materials. The results suggest that the key enabling step in the formation of hydrocarbons from CO2 is the protonation of adsorbed CO to form adsorbed CHO. If adsorbed CHO can be stabilized relative to adsorbed CO, the necessary overpotential can be significantly reduced, which will translate directly into a more efficient process. However, since CO binds only weakly to copper surfaces, materials that bind CO more weakly will lead to large amounts of gas-phase CO production. Therefore, materials that bind CHO more strongly, while binding CO with similar tenacity, may offer the best hope for future catalyst materials. Many enrichments to the results of the current study will lead to greater mechanistic insight and will aid in future materials searches. These possible research directions include the calculation of an in-depth microkinetic model, the exploration of different Cu crystal facets, the inclusion of local pH effects, the effect of local ion concentration, the effect of surface coverage, and the expansion of the study to metals other than copper. Acknowledgements This work was performed as part of the Catalysis for Sustainable Energy initiative, which is funded by the Danish Ministry of 1314 | Energy Environ. Sci., 2010, 3, 1311–1315 Science, Technology and Innovation. This material is also based upon work performed as part of the Center on Nanostructuring for Efficient Energy Conversion (CNEEC) at Stanford University, an Energy Frontier Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences under Award Number DE-SC0001060. The Center for Atomic-scale Materials Design is funded by the Lundbeck Foundation. 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