INTERREG IV(A) CHANNEL PROGRAMME FOSTERING LONG TERM INITIATIVES IN PORTS (FLIP) TOR BAY HARBOUR AUTHORITY Engineering and Technical study for Tor Bay Harbour quays & corrosion resistance. Sharing knowledge and best practice with FLIP partners. Study 1- Cost estimates and valuation EU Interreg IVa Channel Programme FLIP project no.5675 Torbay Council:- ACTION (2.2.9) Engineering and Technical studies for Torquay, Paignton & Brixham quays and corrosion resistance. Study 1. Cost estimates and valuation survey of Tor Bay Harbours and Quays Introduction The study is intended to establish the reinstatement value of all quays, piers and jetties under their ownership, in order to address future maritime infrastructure investment required with a view, in the short term, of producing cost estimates for remedial works. This study forms one of three inter-related studies commissioned by Torbay Council to examine the need to protect the infrastructure of the Tor Bay harbours and assessing their value. The studies are part funded under the EU Interreg IVa Channel Programme, FLIP (Fostering Long Term Initiatives in Ports) project no.5675.The results from the studies provide an opportunity to share knowledge with other FLIP port partners, to learn of common problems and identify technical solutions.. The FLIP project also disseminates the study results to small and medium sized ports and harbours in the Channel area via the project website: http://www.flip-ports.eu/ _________________________________________________________________________________ FLIP Project .The Conseil General de Seine Maritime (SMCC), based in Rouen, France, is the lead partner of an Interreg IVa Channel programme project bid called FLIP (Fostering Long Term Initiatives in Ports). The project aims to promote a sustainable cooperation between small & medium sized ports in the Channel area. The project brings together 9 partners from the UK and France TOR BAY HARBOUR AUTHORITY HARBOUR VALUATIONS REPORT Tor Bay Harbour Authority Beacon Quay Torquay Devon TQ1 2BG Wallace Stone LLP Royal Bank Buildings High Street Dingwall Ross-shire IV15 9HA Tel: 01803 853321 Tel: 01349 866775 April 2015 Doc Ref – 1800/D/001 Rev0 This document was prepared as follows:- Prepared By Checked By Approved By Name E. Carrick T. Rea T.Rea Signature and revised as follows: REVISION STATUS INDICATOR Page No Date Revision Description of Change Initial TOR BAY HARBOUR AUTHORITY HARBOUR VALUATIONS REPORT CONTENTS Page 1. INTRODUCTION 1 2. BRIXHAM HARBOUR 4 3. TORQUAY HARBOUR 17 4. PAIGNTON HARBOUR 31 5. BABBACOMBE PIER 36 APPENDICES Appendix A - Brixham Harbour Layout Plan Appendix B - Brixham Harbour Photographs Appendix C - Brixham Harbour Reconstruction Cost Estimate Appendix D - Torquay Harbour Layout Plan Appendix E - Torquay Harbour Photographs Appendix F - Torquay Harbour Reconstruction Cost Estimate Appendix G - Paignton Harbour Layout Plan Appendix H - Paignton Harbour Photographs Appendix I - Paignton Harbour Reconstruction Cost Estimate Appendix J - Babbacombe Pier Layout Plan Appendix K - Babbacombe Pier Photographs Appendix L - Babbacombe Pier Reconstruction Cost Estimate i 1. INTRODUCTION 1.1 Background and Project Brief As a pre-requisite to obtaining insurance cover for their marine assets, Tor Bay Harbour Authority require to establish the reinstatement value of all quays, piers and jetties under their ownership. To this end, they have instructed Marine Consulting Civil Engineers Wallace Stone LLP to undertake brief inspections and prepare valuation reports for the principal marine structures at Brixham, Torquay and Paignton Harbours, and at Babbacombe Pier. The brief for this Consultancy Service included requirements for: Provision of a reinstatement value for all of the quays, wharfs and jetties within the Harbour Authorities ownership, on the basis of the same method of construction as the original structure; Provision of brief comment upon the nature / type of construction of each quay, wharf and jetty; Provision of a very brief commentary on the condition of each of the structures as inspected including any visible corrosion; Provision of valuation calculations for each quay, wharf and jetty; Provision of photographs to support the report comments as made. The valuation report findings are to be provided as:- 1. Spread sheets detailing wharf / quay / jetty identities, total length of the facility in question and total valuation. 2. A separate document providing the report findings and the other supporting information and photographs, referencing the FLIP project and including EU logos. 1 This document presents the report findings and supporting information as required under Item 2 above. This project is funded under the EU Interreg IVa Channel Programme, FLIP project no.5675. 1.2 Methodology Site visits to the Harbours at Brixham, Torquay and Paignton, and to Babbacombe Pier, were carried out by a senior Chartered Civil Engineer between 03 and 05 March 2015, accompanied in each case by a member of Tor Bay Harbour staff. Brief inspections of harbour structures were undertaken sufficient to determine typical condition and construction details. Information gathered included notes on structural details and condition, check dimensions, photographs and anecdotal information, and such drawing information as was available at the Harbour Office at each site. Further drawing information as available was obtained after the site visits, from Tor Bay Council archives. Following site visits and collation of information, cost estimates were prepared for reconstruction of each structure in a form considered to match current construction standards and techniques, assuming reconstruction either in a form to exactly match the existing (e.g.: for mass concrete pier walls), or where deemed more appropriate, to provide a structure of matching appearance to the original construction (e.g.: stone quay walls replaced by mass concrete walls faced with stone walling). Estimates prepared also allow in their pricing for recovery and reuse of a proportion of existing materials such as stone blockwork, rock-fill and rock armouring, wherever this is deemed practicable and appropriate. The structures inspected and valued include all quays, jetties, wharfs and slipways at the four harbour sites. Valuations exclude floating structures such as pontoons, their restraints and access 2 bridges; buildings or other structures located on quays or jetties, such as the Brixham Fishmarket or the Torquay Harbour Bridge; and mechanical structures such as the Torquay Inner Harbour cill gates. 3 2. BRIXHAM HARBOUR 2.1 General An annotated layout plan for Brixham Harbour is provided in Appendix A, showing the location of each structure referred to in this report. Photographs showing typical details and condition of Brixham Harbour structures are presented in Appendix B. Reference should be made to Appendix C for a more detailed breakdown of the reconstruction cost estimate for each structure. The total cost of reconstruction of Brixham Harbour piers, quays and slipways is estimated at £75,172,000 ex VAT. 2.2 Freshwater Walkway Quay Wall & Slipway 2.2.1 Description Freshwater Walkway quay wall is a concrete quay wall supporting a concrete surfaced public walkway behind. Steps between the Walkway and the car parking area above it are also maintained by the Harbour Authority. The grassed embankment between the Walkway and car park, and the car park itself, are maintained by others. Steel railings are provided on the Quay edge at steps locations, but no edge protection is provided otherwise. The quay is accessible to the public over its full length, and is used as a public footpath/promenade route. The unprotected Quay edge is marked with a white line and "Mind The Edge" painted at regular intervals. At the outer end of the Walkway, a concrete slipway runs at a slight angle to the shore, with a sloping concrete faced revetment to its seaward edge. This slipway is 4 permanently closed and no longer maintained by the Harbour Authority. For replacement valuation, the slipway structure has been assumed as shore defence structure, rather than as a working slipway structure. A set of concrete boat access steps is provided from the Quay to Low Water mark, near the junction with Oxen Cove Walkway. The quay and boat steps are is fully accessible by the public. The approximate overall length of the quay, measured along its edge is 130 metres. 2.2.2 Condition The Freshwater Walkway concrete quay wall appears in satisfactory condition. The Walkway surfacing, the stairs to roadway/parking above, and the steel handrails provided on and adjacent to the stairs all appear in satisfactory condition. The Freshwater Slipway surface in poor condition, unsuitable in its current condition for use as a public slipway, and is chained off to prevent access and signed as closed to the public. The Freshwater Boat Access Steps appear in satisfactory condition above mid-tide level, becoming more worn, although still serviceable, towards low water mark. 2.2.3 Valuation The reconstruction cost of the Freshwater Walkway Quay is estimated at £741,000. 2.3 Oxen Cove Walkway Revetment & Slipway 5 2.3.1 Description Oxen Cove Walkway, a tarmac surfaced public pedestrian route running between Freshwater Walkway and the inshore edge of the New Fish Quay, is protected on its seaward edge by a rock armoured revetment. The area inshore of the walkway comprises a car park and boat laydown areas. The armoured revetment terminates close to the New Fish Quay extension, with a slipway owned by Brixham Yacht Club forming seaward boundary at this point. A public slipway is formed against the side of the Oxen Cove Walkway revetment, half way along its length, with an upper section surfaced with a concrete slab, and a lower section surfaced with precast concrete pavior blocks. A raised concrete walkway is provided along the inshore edge of the slipway, with a timber fender strip on its face, to aid boarding of small boats after launching. The walkway and slipway are both fully accessible by the public. The approximate overall length of the revetment and walkway is 255 metres. 2.3.2 Condition The armoured revetment appears in satisfactory condition, and harbour staff advise that no damage has been reported in the last 40 years. The slipway surface of concrete and concrete block and the concrete boarding walkway all appear of relatively recent construction and in good condition. 2.3.3 Valuation The reconstruction cost for Oxen Cove Revetment and Slipway is estimated at £882,000 ex VAT. 2.4 New Fish Quay & Extension 6 2.4.1 Description New Fish Quay, including the extension section completed in 2009, forms the north and west sides of the MFV Harbour Basin, and comprises a variety of quay structures formed either by sheet piled walls, circular piled cofferdams or concrete deck on steel bearing piles. The most recent construction (2009 extension) comprises a structure of anchored sheet pile walls, with a concrete deck supported on fill and on driven concrete precast piles (beneath buildings). Adjoining (older) parts of the structure include a section of cellular straight web sheet piled cofferdam construction, with a concrete deck supported on fill within the cells, and a section of suspended concrete deck slab supported on steel “rendhex” bearing piles. All the structures are furnished with fendering, ladders and bollards. These quays support a number of buildings including the Fishmarket, the Ice Plant and the Harbour Offices. Note that buildings are not included in the valuation of any of the quay structures in this report. Public access to the New Fish Quay is restricted, controlled by fencing and a security check-point. The approximate overall length of the quay faces is 400 metres. 2.4.2 Condition The most recent (2009) construction appears in good condition. It is understood from discussion with Harbour Authority staff that the sheet pile walls of this section are protected from low water/bacterial corrosion by a cathodic protection system, and that this system is subjected to regular inspection, testing and maintenance as required to maintain its efficiency. Below water corrosion of this piling is therefore not considered to be a problem. Above water (presumed lower stressed) sections of the extension sheet piling are still protected by a largely intact paint coating system. 7 The older sections of quay wall/pile construction appear in satisfactory condition. It is understood from discussion with Harbour Authority staff that the straight web sheet pile cofferdams and the steel bearing piles in this section of the structure are also protected from low water/bacterial corrosion by a cathodic protection system, and that this system is subjected to regular inspection, testing and maintenance as required to maintain its efficiency. Below water corrosion of this piling is therefore not considered to be a problem. Above water sections of the cofferdam and bearing piles appear uncoated and show signs of splash zone corrosion commensurate with their age. Corrosion at this level is generally slower and more predictable in its rate of progress than low water corrosion, and it is assumed that remaining design life in these piles may be reliably estimated by reference to date of construction, original coatings and original section thickness, and design loading, with verification of estimated ongoing corrosion rates by sample steel thickness measurements at next structural inspection. The age of the cofferdam and bearing piles (over 30 years) is such that check steel thickness measurement would be advisable as a matter of caution in the unprotected above water zone if this has not been undertaken within the last 10 years. Concrete decks, fenders, bollards and ladders in all areas appear in good or satisfactory condition. 2.4.3 Valuation The reconstruction cost for the New Fish Quay and its extension is estimated at £12,494,000 ex VAT. 2.5 New Pier & East Quay 8 2.5.1 Description New Pier forms the south side of the MFV Harbour Basin, and comprises an old stone walled pier, surfaced with concrete and tarmac along its southern edge, widened along the full length of its north (MFV Basin) face by addition of a tied sheet pile wall with concrete capping beam, and surfaced with concrete block paviors over granular fill. A stone dividing wall (former wave wall) runs the length of the middle of the pier, between the original and the newer construction. The south face of the pier is furnished with bollards, vertical timber fender/rubbing strips and two sets of boat access concrete steps. The north (MFV Basin) face is furnished with vertical timber fender/rubbing strips with low friction facings. Public access is permitted on the south side of the pier only. Underground fuel tanks are provided in the newer north section of the Pier, at its junction with East Quay, but these are understood to belong to others. East Quay forms the east side of the MFV Basin, and is a tied sheet piled pier, with a concrete capping beam around its edges, and a block pavior surface. Fuelling hoses are provided on this pier, and slot drainage in the pier surface runs to oil interceptors before discharge. The quay is furnished with fenders, bollards and ladders. Public access is prevented on the north side of the New Pier and the East Quay, by the security system in place for the New Fish Quay. The south side of New Pier is fully accessible to the public. The approximate overall length of the quay faces is 390 metres. 2.5.2 Condition The New Pier original stone wall face appears in reasonable condition for its age. Concrete surfacing on the south edge of New Pier appears worn (near end of life condition) but still generally serviceable. Tarmac surfacing and the stone dividing wall both appear in serviceable condition. The newer pier sheet piled extension on the north face, its block paving, fendering and bollards, all appear in satisfactory condition. East Quay sheet piled walls, 9 furnishings and surfacings all appear in satisfactory condition. It is understood from discussion with Harbour Authority staff that the sheet pile walls of the New Pier and East Quay are protected from low water/bacterial corrosion by a cathodic protection system, and that this system is subjected to regular inspection, testing and maintenance as required to maintain its efficiency. Below water corrosion of this piling is therefore not considered to be a problem. Above water sections of the cofferdam and bearing piles appear uncoated and show signs of splash zone corrosion commensurate with their age, but to cursory inspection this corrosion does not appear excessive. It is anticipated that stress in the tied sheet pile walls at this level is likely to be significantly lower than in the below water zone, with a corresponding reduction in the significance of any loss of steel thickness through corrosion. Corrosion in the above water zone is generally slower and more predictable in its rate of progress than bacterial/low water corrosion, and it is assumed that, if required, remaining design life in these piles may be reliably estimated by reference to date of construction, original coatings and original section thickness, and design loading, with verification of estimated ongoing corrosion rates by sample steel thickness measurements at next structural inspection. 2.5.3 Valuation The reconstruction cost for the New Pier and East Quay is estimated at £8,102,000 ex VAT. 2.6 Eastern (Crane) Pier 10 2.6.1 Description The Eastern or Crane Pier is a stone walled pier with a concrete surface slab. The pier is furnished with vertical timber fenders, steel ladders, and bollards, and is concrete surfaced. A set of boat access steps is provided at the inner end of the north (offshore) face. The pier is fully accessible to the public. The approximate overall length of the two faces of the quay is 150 metres. 2.6.2 Condition The stone side walls generally appear in serviceable condition for their age. The inner end of pier shows signs of grouted repairs to its side walls, to remediate displacement caused by reverse hydraulic pressure on a falling tide following overtopping by an extreme tidal surge event. The pier’s concrete surface slab, steps and furnishings all appear in serviceable condition. Refer to photos in Appendix B for typical details and condition of structures. 2.6.3 Valuation The reconstruction cost for the Eastern (Crane) Pier is estimated at £1,756,000 ex VAT. 2.7 Old Fishmarket Quay 2.7.1 Description Old Fishmarket Quay is a stone quay wall running between New Pier and Strand Quay, capped with concrete or stone (depending on location), and steel hand railings, with concrete and block pavior paving (public pavement) and a public roadway behind. Concrete boat access steps are provided at 3 locations along the quay. The quay is fully accessible to the public. The Old Fishmarket structure (canopy roof) is located on a concrete surfaced area behind this quay, on the section between Crane Pier and Strand Quay. The Old Fishmarket structure itself is classed as a building and is not therefore 11 included in the valuation of the quay. The approximate overall length of the quay face is 140 metres. 2.7.2 Condition The quay walls and steps appear in satisfactory condition for their age. Hand railings and pavement surfacing all appear in satisfactory condition. 2.7.3 Valuation The reconstruction cost for the Old Fishmarket Quay is estimated at £1,521,000 ex VAT. 2.8 Strand Quay & Slipway 2.8.1 Description Strand Quay is a stone quay wall, topped with modern coping stones and decorative steel hand railings, with a concrete block pavior pavement and public road behind. Concrete steps to shore level are provided at the junction with Old Fishmarket Quay. Strand Slipway is formed against Strand Quay, with an outer stone wall and a surface of stone setts. The quay and slipway are fully accessible to the public. The approximate overall length of the quay face is 90 metres. 2.8.2 Condition The quay wall and steps appear in satisfactory condition. Hand railings and paving appear in good condition. The slipway appears in satisfactory condition. 2.8.3 Valuation The reconstruction cost for the Strand Quay & Slipway is estimated at £993,000 ex VAT. 12 2.9 Southern Quay 2.9.1 Description Southern Quay is a stone quay wall topped with concrete capping, with a tarmac surfaced pedestrian walkway and vehicle access/parking area behind. Drying out berths for vessel maintenance are provided at three locations along the quay, comprising level concrete beams or slabs on the harbour bed, and with vertical fender posts attached to the quay wall. Steel post and chain rails are provided along most of the length of the quay edges. The quay is fully accessible to the public. The approximate overall length of the quay faces is 110 metres. 2.9.2 Condition The quay wall, drying out berths and fenders all appear in satisfactory condition. Tarmac surfacing appears in satisfactory to worn but serviceable condition. Post and chain rails appear generally in satisfactory condition, with some sections worn but serviceable. 2.9.3 Valuation The reconstruction cost for the Southern Quay is estimated at £1,202,000 ex VAT. 2.10 King’s Quay 2.10.1 Description 13 King’s Quay comprises a length of precast concrete block quay wall, with an older protruding section of stone walled pier, all finished with tarmac surfacing. A pedestrian walking route and vehicle access route run inshore of the quay edges. Steel post and chain rails are provided at the quay edges. Concrete surfaced boat access steps are provided at the junction with Southern Quay. The quay is fully accessible to the public. The approximate overall length of the quay faces is 90 metres. 2.10.2 Condition The quay walls and steps appear in good condition. Tarmac surfacing appears in satisfactory condition. Post and chain rails appear generally in satisfactory condition, locally worn but serviceable. The steel davit crane on the pier is in poor condition and is understood to be scheduled for removal. 2.10.3 Valuation The reconstruction cost for King’s Quay is estimated at £1,044,000 ex VAT. 2.11 Prince William Quay & Grenville Slipway 2.11.1 Description Prince William Quay, also known in part as the Marina Walkway, is a quay wall of precast concrete block construction, generally topped with a low concrete wall (locally with steel railings at pontoon access bridges), and with a concrete block pavior surfaced public walkway behind. Grenville Slipway is a public slipway formed against the side of Prince William Quay, with a concrete slab surface and an outer side wall of precast concrete block construction. The quay and slipway are fully accessible to the public. The approximate overall length of this structure, measured along the quay edges, is 430 metres. 14 2.11.2 Condition The quay wall, the upstand edge wall, the railings and block paving all appear in good condition. The slipway surface and its side wall both appear in good condition. 2.11.3 Valuation The reconstruction cost for the Prince William Quay and Grenville Slipway is estimated at £7,553,000 ex VAT. 2.12 RNLI Slipway, Breakwater Hard Slipway & Jetty 2.12.1 Description The RNLI Slipway is a concrete slipway, lying between the Prince William Quay and Breakwater Hard, with a rock armoured revetment to either side connecting to the end of Prince William Quay and to The Hard slipways. The Hard Slipways are wide concrete slipways overlying earlier listed WW2 slipway structures. A central 5m wide section of slipway extends fully to seabed, below extreme low tide level. Otherwise, the sections of slipway to each side extend to approx. Mean Low Water Springs level. There is a concrete surfaced area for small boat storage and vehicle parking landward of the slipways. Breakwater Hard Jetty is a stone and concrete quay, with a concrete surface, lying alongside the inshore end (inner face) of the Victoria Breakwater. All structures are accessible to the public. The approximate overall length of these structures, measured along their harbour-side faces, is 165 metres. 2.12.2 Condition 15 The RNLI Slipway appears in satisfactory condition. The armoured revetment appears in satisfactory condition. The Hard Slipways appear in satisfactory condition. The Hard Jetty appears in worn but serviceable condition. 2.12.3 Valuation The reconstruction cost for the RNLI Slipway, Revetment, Hard Slipways and Hard Jetty is estimated at £1,232,000 ex VAT. 2.13 Victoria Breakwater 2.13.1 Description Victoria Breakwater is a rubble mound breakwater, topped by a concrete or stone and concrete wave wall on its outer face, and with a concrete crest slab inboard of the wave wall, for vehicle and pedestrian access, running its full length. Much of the stone or armour above low tide level on the outer face of the breakwater appears to have been grouted or concreted into place. The outer end of the breakwater inner face is formed by a steeply sloping concrete surface laid over armour. There is a small light house located at the end of the breakwater. The structure is accessible to the public over its entire length. The approximate overall length of this structure, measured along its centreline, is 900 metres. 2.13.2 Condition The breakwater generally appears in worn but serviceable condition. The wave wall appears in worn but serviceable condition. Localised loss of a few top inner face armour stones was noted, presumed to arise from storm wave overtopping, exposing fill below edge of concrete surface slab, but without any significant undermining of the concrete surfacing at this time. A number of local defects (potential tripping hazards) in the concrete access slab surface were noted to have been marked with paint for repair. The outer 16 face of the breakwater is understood to be inspected by divers on a regular basis, with any identified defects in facing or armouring being scheduled for repair thereafter. The breakwater is understood to have relatively recently required more significant repairs to its outer and inner ends following damage from extreme storm events. 2.13.3 Valuation The reconstruction cost for the Victoria Breakwater is estimated at £37,652,000 ex VAT. 2.14 Breakwater Jetty 2.14.1 Description The Breakwater Jetty is a disused fuel jetty, situated towards the outer end of the Victoria Breakwater, apparently of reinforced concrete piled and braced construction, with concrete deck. The structure is closed to access and use, and may be scheduled for demolition in the future. 2.14.2 Condition The jetty appears to be in a severely dilapidated condition. 2.14.3 Valuation The structure is out of use, and has not been assigned a reconstruction value. 3. TORQUAY HARBOUR 3.1 General An annotated layout plan for Torquay Harbour is provided in Appendix D, showing the location of each structure referred to in this report. Photographs showing typical details and condition of Torquay Harbour structures are 17 presented in Appendix E. Reference should be made to Appendix F for a more detailed breakdown of the reconstruction cost estimate for each structure within the harbour. The total cost of reconstruction of Torquay Harbour piers, quays and slipways is estimated at £64,219,000 ex VAT. 3.2 Haldon Pier 3.2.1 Description Haldon Pier is a breakwater pier, with an outer (cranked) end which is understood to be of later construction, possibly formed by a rock-filled reinforced concrete caisson on a concrete foundation, incorporating a reinforced concrete wave/crest wall and stepped concrete face on its seaward side. The breakwater structure inshore of the presumed caisson comprises an outer face of grouted rock armour and rock armour revetment, topped by a concrete or concrete and stone recurved crest/wave wall, with an inner face stone quay wall on a concrete base, filled between with rockfill or armour, and generally topped by a concrete deck slab, or with stone surfacing in localised areas. The Pier is provided with two sets of concrete surfaced boat access steps on its inner face. The inner face of pier is provided with greenheart vertical fender/rubbing strips. The structure is accessible to the public over its full length. The approximate overall length of this structure, measured along the inner pier edge, is 260 metres. 3.2.2 Condition The presumed caisson section deck and its inshore appear in sound condition. The stepped outer end/outer face concrete shows local areas of cracking of arises and spalling of surfaces typical of reinforced concrete suffering from chloride penetration to reinforcement depth. The concrete wave wall on the rest of pier has been recently repaired by application of sprayed concrete. It 18 is presumed that this repair work was undertaken in response to chloride induced reinforcement corrosion. Some hair-line cracking of the sprayed concrete coating was noted, which may be drying shrinkage, but this should be monitored in ongoing structural inspections to ensure there is no underlying issue with the effectiveness of the repair work undertaken to date. The seaward face rock armour appears in sound condition, and it is understood that this was re-constructed recently, with the import of a significant quantity of new rock armour. The concrete deck slab is generally in serviceable condition, but has cracked and settled in some areas, causing localised areas of ponding of water on its surface in wet weather. A section of the pier infill material and slab, toward the outer end of the pier, is understood to have been grouted to support crane pad loadings. The pier is understood to otherwise be restricted to a 20 tonne gross vehicle weight limit. 3.2.3 Valuation The reconstruction cost for Haldon Pier is estimated at £18,493,000 ex VAT. 3.3 Beacon Quay & Slipway 3.3.1 Description Beacon Quay is a recent structure (c.2003), understood to be of precast concrete box construction over a mass or reinforced concrete base. The quay length includes two World War II slipways, and the older concrete Yachtsmen's Steps which lie adjacent to South Pier. The quay face is fitted 19 with vertical hardwood fender/rubbing strips. Beacon Quay is surfaced with timber decking, forming a public walkway and seating area, from the Yachtsmen's Steps to the start of the dinghy storage area which lies next to Beacon Slipway. The dinghy storage area is concrete surfaced. Curved metal railings are provided along the full length of the quay edge. The Harbour access road runs behind the Beacon Quay walkway. A public slipway of recent construction (c.2003) is provided at the junction with Haldon Pier. This slipway is formed with one face against the inner end of Haldon Pier whilst the exposed wall on the other side is of precast concrete box construction matching that of Beacon Quay. The slipway deck is formed of large precast concrete slab sections. Details of the WW II slipways are provided separately in the section below. The approximate overall length of this structure, measured along quay edges, is 166 metres. 3.3.2 Condition Quay walls, timber decking, roadway, railings and walkway furnishings all appear in good condition. The older "Yachtsmen's Steps" and the concrete wall behind appear in satisfactory condition. The side wall of the slipway appears generally in good condition. The slipway slab appears generally in good condition. At the bottom of the slipway, a step in the joint between precast slipway slabs, and a slight misalignment on the side wall suggest that there may have been some displacement or settlement of the slipway toe or its foundation after construction. 3.3.3 Valuation The reconstruction cost for the Beacon Quay and Slipway is estimated at £5,793,000 ex VAT. 3.4 World War II Slipways 3.4.1 Description 20 These Grade 2 listed structures, which lie in front of the middle of Beacon Quay, comprise two half-tide slipways from World War II, with sloping suspended concrete decks supported on concrete beams and concrete piles or columns. No access or use is currently permitted due to their poor condition. 3.4.2 Condition The structures appear in poor condition, with no access permitted to the public or to harbour staff. It is understood that these structures are not used or maintained in any way. The age of these structures is such that they are likely to be suffering from chloride penetration induced corrosion of reinforcement. Their appearance when viewed from a distance suggests cracking and spalling of concrete soffits and arises as associated with chloride penetration to reinforcement depth. 3.4.3 Valuation It has been assumed that in the event of loss there would be no obligation to reconstruct, and the structures have therefore been assigned no reconstruction value. 3.5 South Pier 3.5.1 Description The South Pier is formed by stone side walls and a concrete deck, extended along its southern face by a reinforced concrete deck supported on steel “Rendhex” box piles. Each pile is fitted with a vertical hardwood fender/rubbing strip. Steel boat access steps are provided at the inshore end 21 of the south side of the quay, set into the suspended concrete deck, and supported on the harbour bed by a concrete landing pad. The outer end of the pier is formed by a semi-circular stone walled roundhead, forming the south side of the entrance to the Inner Harbour. A stone built historic furnace for rendering bark to produce preservative for nets is located at the outer end of the pier. A set of stone steps is also provided at the outer end of the pier, on the face adjacent to the Inner Harbour entrance. An area leased by Torquay Fuels, and fenced off from public access, is situated on the suspended slab section of the pier. The approximate overall length of this structure, measured along its centre line, is 96 metres. 3.5.2 Condition The stone pier walls appear in serviceable condition. The suspended concrete deck appears in serviceable condition. The supporting steel box piles appear corroded but serviceable. There are signs of bacterial/low water corrosion on the piles at the low water mark. It is noted that these piles are not fitted with a cathodic protection system as necessary to prevent such corrosion. Corrosion is also apparent in the above water section of these piles. Measurement of steel thicknesses at next structural inspection, and comparison with design loading would be required to estimate remaining above water design life, and installation of cathodic protection would be necessary to eliminate the risk of the unpredictable corrosion rates which occur with bacterial/low water corrosion. The steel railings around pier appear in serviceable condition. The pier concrete surfacing is worn but in serviceable condition. Timber fendering appears in serviceable to good condition, depending on location. The steel steps appear in serviceable condition, but also appear to lack the protection of a cathodic protection system. 22 3.5.3 Valuation The reconstruction cost for the South Pier is estimated at £4,032,000 ex VAT. 3.6 Old Fish Quay 3.6.1 Description Old Fish Quay is a stone quay walled pier which originally formed the north side of Inner Harbour entrance, which appears to have been extended by two tied sheet piled walls on its west face, supplemented by concrete walls at tieins, to create a triangular shaped quay. The quay has a concrete deck. A set of concrete boat access steps is provided on the west face of the quay. A steel davit crane is provided on the south face of the quay. The approximate overall length of this structure, measured along its quay faces, is 64 metres. 3.6.2 Condition The stone and concrete portions of the quay walls appear in worn but serviceable condition. The sheet pile faces show signs of bacterial/low water corrosion around the low tide mark, with a possible corrosion hole just below the access steps, although this may be the enlargement of a pre-existing construction opening by corrosion. Nevertheless, low water corrosion is present, and it is noted that these piles are not fitted with a cathodic protection system as necessary to prevent such corrosion. Corrosion of sheet piles is also apparent in the above water zone, but this is likely to be less critical than low water corrosion for a tied sheet pile wall. If residual life of above water pile sections is required this should be assessed at next structural inspection by comparison of remaining pile section with design loadings. Residual life for below water piles can only be ensured by the installation of a cathodic protection system. 23 The pier deck is worn but serviceable. It is understood from discussion with Harbour staff that the davit crane is inspected and certified at intervals as required by regulations for this type of lifting equipment. 3.6.3 Valuation The reconstruction cost for the Old Fish Quay is estimated at £1,597,000 ex VAT. 3.7 North Quay & Vaughan Parade 3.7.1 Description North Quay and Vaughan Parade are stone quay walls topped by metal railings, forming the north-west face of the Inner Harbour, with a public pavement/walkway area behind. The quay faces are provided with vertical hardwood rubbing strips at regular intervals. One set of concrete surface boat access steps, with low level landing, is provided at the junction between North Quay and Old Fish Quay. The approximate overall length of this structure, measured along the quay face, is 200 metres 3.7.2 Condition The stone quay walls and metal railings appear in serviceable condition. Timber fenders appear recent, and in good condition. The concrete steps and platform appear in serviceable condition. The pavement/walkway surfacing behind the quay walls appears in good condition. 3.7.3 Valuation The reconstruction cost for the North Quay and Vaughan Parade is estimated at £3,356,000 ex VAT. 3.8 Victoria Parade Quay 3.8.1 Description 24 Victoria Parade Quay is a stone quay wall topped by metal railings, forming the south-east face of the Inner Harbour, with a public pavement and road behind. The quay is provided with vertical hardwood rubbing strips at regular intervals along its face. Two sets of concrete surface boat access steps, with low level landing, are provided along this length of quay. The new Inner Dock Pontoons are accessed from this Quay, via a hinged bridge with security gate. The quay is accessible to the public over its full length. The approximate overall length of this structure, measured along the quay face, is 210 metres 3.8.2 Condition The stone wall and metal railings appear in serviceable condition. Timber fenders appear recent, and in good condition. The concrete steps appear in serviceable condition. 3.8.3 Valuation The reconstruction cost for the Victoria Parade Quay is estimated at £3,747,000 ex VAT. 3.9 The Strand Quay & Slipway 3.9.1 Description The Strand Quay is a stone quay wall, topped by steel railings, forming the north-east side of the Inner Harbour Basin, with pavement, public seating and flowerbeds behind. A stone sett surfaced slipway is provided at the junction of Vaughan Parade and The Strand, running parallel to The Strand, with its other side formed by a stone wall. The quay structure is accessible to the 25 public over its full length. Use of the slipway is restricted by a barrier. The approximate overall length of this structure, measured along the quay face, is 110 metres. 3.9.2 Condition The stone quay and slipway walls, railings, pavement and furnishings all appear in good condition. The slipway surfacing appears in satisfactory condition, except for a few missing setts at the toe of the ramp. It is understood that this slipway is now seldom used. 3.9.3 Valuation The reconstruction cost for the The Strand Quay and its Slipway is estimated at £2,158,000 ex VAT. 3.10 Princess Parade 3.10.1 Description Princess Parade is a concrete suspended deck structure supported concrete beams, on concrete columns with piled foundations. A high relief concrete surfaced revetment (wave spending slope), is provided below the deck. The deck carries a public walkway/harbour-side pedestrian area. Buried sheet piling is provided at the bottom of the revetment, apparently as anti-scour protection. The Parade walkway comprises two straight sections of pavement and flowerbeds, with a semi-circular section at lower level between, extending out into the Harbour. The harbour-side edge of the Parade is provided with steel railings. The Parade is paved with concrete slabs and pavior blocks. Steel lamp standards are provided along the harbourside edge of the Parade. 26 The structure is accessible to the public over its full length. The approximate overall length of this structure, measured along its harbour-side face, is 340 metres. 3.10.2 Condition The concrete deck and beams appear in competent condition. These elements have been repaired/refaced and fitted with an impressed current Cathodic Protection system, presumably following corrosion of reinforcing steel and associated damage to cover concrete caused by long term salt (chloride) penetration. The supporting concrete columns and concrete wave spending revetment below the deck appear in serviceable condition. Surface slabs and paviors, flowerbeds, railings and lamp standards all appear in good condition. 3.10.3 Valuation The reconstruction cost for the Princess Parade is estimated at £5,440,000 ex VAT. 3.11 Princess Pier (Inner Section) 3.11.1 Description Princess Pier (inner section) is a 19th century mass concrete breakwater pier which supports a slightly later structure of steel lattice girders with timber deck, forming a public boardwalk. The steel girders are supported on steel columns which are founded on the top of the breakwater, and overhang the outer face of the breakwater, supported on a single line of octagonal steel bearing piles to seabed. Handrails are provided on either side of the walkway, with built-in lighting columns and benches. The outer end of the boardwalk structure widens to a platform which previously supported an entertainment building (now demolished). This platform is again supported on steel lattice girders, but these overhang both the inner and outer faces of the Breakwater, 27 supported on reinforced concrete struts on the inner face, and on reinforced concrete struts and steel piles on the outer face. The approximate overall length of this structure, measured along its centreline, is 250 metres. 3.11.2 Condition The Breakwater pier concrete walls are in worn and weathered condition commensurate with their age, but they appear to remain structurally sound. The steel structure which supports the timber deck was not visible at close enough quarters to inspect, but it is understood that inspection and maintenance work has been undertaken on the structure in recent years. The timber deck is in good condition where it has been recently replaced (inshore end), otherwise its condition varies from worn but serviceable to poor and in need of replacement. There are clear signs of recent local repairs to replace or cover (with plywood) some failed or rotten sections of decking It is understood from discussion with Harbour staff that a Contract to replace some or all of the poor condition decking is to be let this season. The decking on the widened outer end of this inner pier section, (at each side close to the Old Timber Pier structure) is fenced off to prevent access and to provide a reduced width safe access over the width of the concrete breakwater structure only. The timber boarding on either side of this access way appears to be rotten, and the concrete struts which support the deck girders on each side of the breakwater at this area appear to be in poor and potentially unsound condition. The steel piles which support the outer side of the Princess Pier deck support steelwork were observed to be corroded, although low water corrosion was not specifically noted. These piles are not understood to be fitted with a cathodic protection system to prevent low water corrosion, so the presence of such corrosion somewhere on the piles should be expected. Measurement of steel thickness and assessment of loading would be required to determine residual capacity after corrosion losses, and installation of a cathodic protection system will be necessary if ongoing structural capacity is to be assured thereafter. Investigation of 28 above water corrosion (above the zone that can be protected by cathodic protection) will also be necessary if ongoing structural life is to be confirmed. 3.11.3 Valuation The reconstruction cost for the Princess Pier (Inner Section) is estimated at £11,000,000 ex VAT. 3.12 Princess Pier (Old Timber Pier) 3.12.1 Description The Old Timber Pier is a dilapidated timber and steel structure located on the seaward face at the junction between the inner and outer sections of the Princess Pier. 3.12.2 Condition The Old Timber Pier appears in very poor structural condition. Access to the structure is not permitted due to its condition, and it is understood that it is to be scheduled for demolition in the near future, when budget allows. 3.12.3 Valuation It has been assumed that this structure would not require to be re-built in the event of loss, and it has therefore not been assigned a reconstruction value. 3.13 Princess Pier (Outer Section) 3.13.1 Description Princess Pier (outer section) is a mass concrete breakwater pier. Three sets of boat access steps are provided on its inner face. Metal railings are provided along the full length of the outer face, and at steps recesses on the inner face. Occasional galvanised steel ladders are provided on the inner face; with vertical hardwood fender/rubbing strips either side. The pier is furnished with modern lighting columns, and older bollards. The pier is 29 accessible to the public over its full length. The approximate overall length of this structure, measured along the inner pier edge, is 200 metres. 3.13.2 Condition Breakwater pier walls are worn and weathered commensurate with age, but appear to remain structurally sound. Some erosion of construction joints and faces is apparent in local areas of the inter-tidal zone, but no major defects were apparent on cursory inspection. The concrete deck slab is worn and cracked in places, but still appears structurally sound. Some localised repairs to the surface required to eliminate potential tripping hazards. Concrete boat access steps on the inner pier face appear in sound condition. Steps previously present on outer face have been recently in-filled with concrete. Railings generally appear in competent condition, but one broken fence standard (fenced off) was noted on the seaward pier face. 3.13.3 Valuation The reconstruction cost for the Princess Pier (Outer Section) is estimated at £8,603.000 ex VAT. 30 4. PAIGNTON HARBOUR 4.1 General An annotated layout plan for Paignton Harbour is provided in Appendix G, showing the location of each structure referred to in this report. Photographs showing typical details and condition of Paignton Harbour structures are presented in Appendix H. Reference should be made to Appendix I for a more detailed breakdown of the reconstruction cost estimate for each structure within the harbour. The total cost of reconstruction of Paignton Harbour piers, quays, walls and slipways is estimated at £11,956,000 ex VAT. 4.2 East Quay & Slipway 4.2.1 Description East Quay is a breakwater pier with stone side walls, a concrete wave wall on its seaward face, and concrete surfacing. The outer end of the pier has a low level concrete landing platform, with timber fendering, extending around to its seaward face, accessed by concrete steps on the inner face. This platform appears to be supported on steel sheet piling. Galvanised steel railings are provided around the end of the pier, and along the full length of the inner face, with access gates to the quay edge where necessary. Concrete boat access steps are provided on inner quay face adjacent to slipway toe. The quay inner face is provided with mooring bollards and steel ladders. A public slipway with concrete surface, and with an outer face formed by a stone side wall, is built against the inshore end of the inner face of East Quay. The quay and slipway are accessible to the public over their full length. The approximate overall 31 length of this structure, measured along both inshore and seaward quay faces, is 245 metres. 4.2.2 Condition The stone quay walls on the inshore and seaward sides of the pier appear to be in sound condition. The seaward wall has a more recent concrete toe beam cast along part of its outer end. The concrete wave wall appears in serviceable condition. The concrete surfacing to the quay appears in serviceable condition. The concrete end platform appears in fair condition. The steel piling beneath the concrete platform shows an apparent corrosion hole on its seaward face. There is no sign of any cathodic protection to this piling to prevent low water corrosion. The slipway concrete surface in good condition, and the slipway side wall appears sound, and in competent condition. 4.2.3 Valuation The reconstruction cost for East Quay and its Slipway is estimated at £4,442,000 ex VAT. 4.3 South Quay 4.3.1 Description South Quay is a stone quay wall, topped with a concrete capping, abutting the access road to East Quay. A set of concrete steps from the area adjacent to the East Quay slipway connects to a low level concrete boat access platform running along the toe of the South Quay wall. Galvanised steel railings are provided along top of wall, at the side of the tarmac surfaced public pavement. The quay is accessible to the public over its full length. The approximate overall length of this structure, measured the quay face, is 55 metres. 4.3.2 Condition 32 The wall stonework and the lower concrete platform appear in sound condition. Localised areas of the platform surface were noted to be smooth and slippy, presenting an increased slip/fall risk. Steel railings appear in sound condition. 4.3.3 Valuation The reconstruction cost for South Quay is estimated at £1,011,000 ex VAT. 4.4 Roundham Road Harbour Walls 4.4.1 Description Two sections of stone retaining wall, either side of a rock outcrop, and running between the South and West Quays, form the boundary between the Harbour and Roundham Road. The walls have stone cap stones supporting steel railings. These railings continue along the top of the rock outcrop, supported on concrete capping. The walls are accessible to the public over their full length. The approximate overall length of this structure, measured the quay face, is 105 metres. 4.4.2 Condition The stone walls appear sound, with no obvious defects, although the section adjacent to the South Quay has some grass/undergrowth present on its face, between joints. 4.4.3 Valuation The reconstruction cost for Roundham Road Harbour Walls is estimated at £1,722,000 ex VAT. 4.5 West Quay & Slipway 33 4.5.1 Description West Quay is a stone quay wall with one set of concrete steps to shore level, and a tarmac surfaced road/dinghy storage area behind. A dog-legged slipway with a concrete surface and stone/concrete side wall, is attached to the south end of the West Quay wall. The quay and slipway are accessible to the public. The approximate overall length of the quay face is 33 metres. 4.5.2 Condition The tarmac surface appears in good condition. The stone quay wall and the slipway side wall appear in sound condition. The slipway concrete surface appears in worn but serviceable condition. 4.5.3 Valuation The reconstruction cost for West Quay and its Slipway is estimated at £588,000 ex VAT. 4.6 North Quay 4.6.1 Description North Quay is a breakwater pier, with stone side walls, a concrete deck surface, and a stone wave wall along its seaward face. The inner face is provided with steel ladders, mooring bollards and greenheart timber rubbing strips/fendering. Two sets of concrete boat access steps are provided at the outer end of the quay, on its inner face. Steel public benches are provided on the deck at the outer end of quay. Steel fencing is provided to the quay edge from the boat access steps to the end of quay. Boat storage is provided along most of the length of the quay, against the wave wall and separated from the public by Heras type fencing. The quay is otherwise accessible to the public 34 over its full length. The approximate total overall length of the inshore and seaward quay faces is 264 metres. 4.6.2 Condition The inner and seaward stone quay walls and the stone wave wall appear in sound condition. The concrete deck surfacing appears in serviceable condition. Ladders and bollards appear in fair condition. Timber fendering appears recent and in good condition. Fencing and furniture appear in fair condition. Toe beam concrete appears in good condition. Boat Access Steps appear in fair condition down to landing platforms. The older steps below, from the low level landing platforms to the toe beam level, remain sound but are worn/eroded to unusable/unsafe condition. 4.6.3 Valuation The reconstruction cost for North Quay is estimated at £4,193,000 ex VAT. 35 5. BABBACOMBE PIER 5.1 General An annotated layout plan for Babbacombe Pier is provided in Appendix J, showing the location of each structure referred to in this report. Photographs showing typical details and condition of Babbacombe Pier structures are presented in Appendix K. Reference should be made to Appendix L for a more detailed breakdown of the reconstruction cost estimate for the Pier and Approach structures. The total cost of reconstruction of Babbacombe Pier and Approach is estimated at £951,000 ex VAT. 5.2 Babbacombe Pier & Approach Structure 5.2.1 Description Babbacombe Pier is a concrete pier with concrete surfaced deck, and a concrete wave wall on its seaward face. Concrete boat access steps are provided at seaward end of the inner face of the pier, with galvanised steel handrail. The concrete surfaced approach structure to the pier is formed with a stone wall along its inshore face, with rock outcrops forming the opposite (seaward) face. Galvanised steel railings are provided along the inshore (waterside) edge of approach structure. The Pier and Approach are accessible to the public over their full length. The approximate overall length of the Pier and Approach, measured on their centre line, is 75 metres. 5.2.2 Condition The pier and approach structures are in worn condition in all their elements, with cracking of wall faces and slab surfaces, and areas of erosion on edges and arises apparent, but the structures overall still appear competent. Some minor repairs to concrete surfacing are required to reduce potential trip hazard risks for 36 public users. 5.2.3 Valuation The reconstruction cost of Babbacombe Pier and its approach structure is estimated at £951,000 ex VAT. 37 Appendix A - Brixham Harbour Layout Plan
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