Cent. Eur. J. Chem. • 10(1) • 2012 • 27-46 DOI: 10.2478/s11532-011-0134-3 Central European Journal of Chemistry Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review Review Article Alka A. Mungray*, Shrirang V. Kulkarni, Arvind K. Mungray** Department of Chemical Engineering, Sardar Vallabhbhai National Institute of Technology, Surat 395007, India Received 2 July 2011; Accepted 19 October 2011 Abstract: Application of Micellar enhanced ultrafiltration (MEUF) for the removal of different heavy metals has been reviewed. It is considered an economical alternative available to the conventional membrane separation process, because it reduces the requirement of higher pressure and high membrane costs. MEUF is a separation processes which uses surfactants and ultrafiltration membranes to remove multivalent ions from wastewater with high percent rejection using electrostatic attraction between metals and micelles. This review seeks to define the effect of the operating parameters, i.e., applied pressure, surfactant concentration, feed temperature, metal ion concentration, feed flow rate, operating time etc. on the removal of metal ions. Emphasis is given to the application of MEUF for the removal of single metal ions, multiple metal ions and different metals along with other organic materials. Also, this review focuses on studies related to micelle formation, attraction between metal ions and micelles, and recovery of surfactants for future research. Keywords: Heavy metal ions • Micellar enhanced ultrafiltration • Removal • Operating parameters • Rejection © Versita Sp. z o.o. 1. Introduction Heavy metals present in the wastewaters discharged from industries are a subject of major concern for the environmental issues. The Environmental Protection Agency (EPA) has assessed the hazards caused by the various heavy metals. Table 1 shows the discharge limits of various heavy metals, their potential health effects on humans along with their sources as per EPA [1]. When these metal ions present at excessive levels in an aqueous discharge, the stream remains unusable due to the adverse effects associated with consumption [2]. These metal ions are highly toxic and if they are directly discharged can cause environmental imbalance and can damage the subsequent treatments associated in the wastewater purification plants. Therefore, inexpensive and efficient methods of wastewater purification or improvements in the existing methods will have to be made to adjust the new requirements [3]. The classical methods such as adsorption, ion exchange, chemical precipitation and evaporation have been used for the removal of metal ions from aqueous * E-mail: [email protected] ** E-mail: [email protected] effluents [4-6]. But these methods are not capable of reducing toxic level of the metals considerably. Membrane separation technique is found as an easily achievable and better technique for the separation of toxic metals from wastewater which is used frequently for the separation process [7]. Several membrane based separation techniques including nanofiltration and reverse osmosis have been developed to remove undesired constituents from aqueous streams [8-10]. These processes are carried out in homogeneous solution. The usual processes such as reverse osmosis, nanofiltration seems to be highly expensive due the requirement of higher pressures and high membrane cost. Micellar enhanced ultrafiltration (MEUF) can be considered as a good alternative to remove heavy metals from wastewater using micelle. It was first introduced by Scamehorn for the removal of both dissolved organic compounds and heavy metal ions from waste stream [3,7,11]. Number of investigations has been carried out for the removal of metal ions from wastewater using MEUF technique. The present paper attempts to review those investigations. The influence of various parameters such 27 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review as applied pressure, temperature, feed flow rate, feed ion as well as surfactant concentration, operating time etc. are considered for the review. Emphasis is given to review MEUF technique for the removal of single, and multiple metals along with other organic materials. 1.1. Micellar Enhanced Ultrafiltration (MEUF) Micellar enhanced ultrafiltration is a membrane based separation technique for metal ions, organic pollutants or inorganic compounds from aqueous streams. In this process, surfactants are added into the aqueous stream at levels equal to or higher than their critical micelle concentrations (CMCs). The minimum concentration at which micellarization occurs is called the critical micellar concentration (CMC). At this particular surfactant concentration, surfactant monomers will assemble and form aggregates called micelles. Metal ions and organic compounds tend to be soluble in the micelles by electrostatic or Van der Waals force. This micelle solution is then filtered through an ultrafiltration membrane with an appropriate molecular weight cut-off (MWCO) size. The micelles containing the solubilized pollutants can thus be removed by the ultrafiltration membrane [7]. Generally, in MEUF, as the concentration of the surfactant increases up to CMC, the retention coefficient of the removing metals also increases [11]. MEUF is having certain advantages such as: low operating cost and high removal efficiency, high permeate volume flux etc. In short, this technique combines the high selectivity of reverse osmosis and the high flux of ultrafiltration. Due to these properties MEUF is used for the removal of heavy metals [12]. The MEUF process can be carried out by two types of mechanisms namely: Dead end filtration: It is a conventional form of filtration, mostly used in flat sheet membranes, but also widely used in hollow fibre applications [13-15]. Cross flow filtration: In cross flow filtration, feed flows parallel to the membrane surface. Solids available in the feed are trapped in the membrane, and the filtrate is released at the bottom of the membrane. Cross-flow filtration gets its name because the majority of the feed flow travels across the filter surface, rather than into the filter [16]. It is having advantages over tangential flow, for example: retentate is substantially washed away during the filtration process, increasing the length of time that a filter unit can be operational. It can be a continuous process, unlike batch-wise dead-end filtration. 2. Effect of operating parameters on MEUF 2.1. Effect of applied pressure The permeate flux in presence of constant surfactant concentration varies linearly with applied pressure. This may be due to the fact that the operating pressure between retentate and permeate was the effective driving force for process. The increase of this could overcome the osmotic pressure and the resistance (micelle aggregation layer (MAL)), thereby forcing more solution to filter through the membrane and leading to a higher permeate flux [17-19]. At CMC the concentration of micelles near the membrane surface increases. Therefore, more sites are available for the attachment of metal ions, which increases rejection. The pressure should be varied according to the capacity of membrane to withstand [20,21]. 2.2. Effect of surfactant concentration in feed solution Concentration below CMC, micelles does not appear and surfactant remains present in the form of monomer. These monomers form complex with the metal ions which can easily pass through the membrane pores. At smaller concentrations, due to the membrane effect, monomer attracts towards membrane and either adsorbed in pores or lie on the membrane surface to form gel layers [22]. When surfactant concentration increased up to CMC, the micelle formation takes place to provide sites for metal ions to attach and the rejection of metal ion increases [23]. On further increase in the concentration of surfactant, formed micelles break into smaller molecules and forms surfactant aggregates of smaller size. These aggregates then can bind with the metal ions and easily pass through the membrane to increase the concentration of the metal in permeate [24,25]. 2.3. Effect of feed temperature Figure1. Schematic diagram of the mechanism of MEUF. The permeate flux varies linearly with increase in temperature; this statement is true for distilled water as well as for surfactant solution. As the temperature 28 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray increases, permeate flux also increases due to thermal expansion of membrane material and lower viscosity of the solution. But this increased flux resulted in higher concentration polarization [26-29]. For MEUF, temperature is the most important parameter because; CMC of surfactant is a function of temperature. CMC of the surfactant increased with the increase of temperature due to the de-micellazation process because of the disruption of the palisade layer of the micelle. Thus, surfactant ions start detaching from micellar bulks. For example, CMC values of sodium dodecyl sulphate (SDS) are 2.257, 2.445 and 2.706 mg L-1, at the temperature of 25, 40 and 45°C respectively. As CMC values increase, Kraft point also increases, which results in the increase resistance of surfactant. Researchers investigated that at the high temperature the Cetyl pyridinium chloride (CPC) micelle gets easy to dissociate and decreases micelle number and its size. Because of this reason, the passage of more CPC monomers in the permeate. And one more reason of passage of CPC in the permeate was may be due to the thermal expansion of membrane [27]. 2.4. Effect of metal ion concentration in feed Without surfactant and at high concentration of metal ions, as metal ion concentration in feed increases, the permeate flux decreases. This may be due to the increase of concentration difference across the membrane and subsequent increase in the osmotic pressure opposes the permeate flux [30]. It is well known that the increase of metal cation concentration releases the repulsive forces between the head groups, and the formation of micelles become easier [31,32]. The increase of metal concentration promoted more surfactant molecule present in micelle form, thereby resulted in the increase of surfactant retention. As the feed metal ions concentration increased, metal ions retention increased firstly, and then decreased quickly because the micelles became more and more saturated. As the feed metal concentration increases, the number of free metal ions in the solution also increases proportionally because of equilibrium between the adsorbed ions and free metal ions in the bulk, thus the metal ion concentration in the retentive also increases. Another reason is that when increasing the heavy metal feed concentration, the zeta potential of the micelles increases, which results in decrease the surface charge density. So, the reduction in retention at higher feed concentration might be due to the lack of available binding sites. Mostly, MEUF is more efficient in solutions with diluted metal concentrations, in compare with conventional techniques such as precipitation, which are inefficient at dilute streams [33]. There was no significant influence on the permeate flux when the feed metal ions concentration increases. This is in accordance with the result of micelle size. In order to find an efficient retention of heavy metals, the surfactant feed concentration has to be high enough to create micelles and to have enough available binding sites. But, in order to find the maximum retention in the process optimisation, it is essential to find the optimum S/M ratio [34]. 2.5. Effect of salt concentration If salts concentration is increased in feed, CMC is decreased for ionic surfactants. This may be due to the electrostatic shielding effect, i.e., the repulsive forces between the head groups are normally fighting against the aggregation, which becomes easier in the presence of electrolyte. Therefore, micelles formation can take place at less than CMC. An empirical law has been proposed to take into account the salt effect observed with different kinds of surfactants; where Cc is the total counter ion concentration and α, β are constants for a particular ionic head group. An increased salt concentration leads to decrease in rejection. This may be because of two reasons. First, while adding salt, the electrical double layer would compress because of increased electrostatic concentration. Because of this reason, reduction is possible in electrostatic attraction between ions and the micelles. Another reason is that as salt concentration increased the competitors of metal ions also increased in the feed solution. Therefore, decreases the attachment of metal ions with micelles in presence of salts. The relative flux slightly decreased with the concentration of salt. This may be due to lower surfactant leakage [35,36]. 2.6. Effect of feed flow rate The increase in feed flow rate in tangential system shows increase in the rejection up to certain point and then it starts decreasing. This point obtained can be considered as optimal flow rate. On further increase in flow rate, some of the micelles may get forcibly pumped through the pores along with unbounded metal ions which lead to decrease the rejection [37]. The increase in the flow rate causes increase in velocity and turbulence near the membrane surface. Increase in turbulence causes increase in mass transfer across the membrane surface results in increase in the permeate flux as well as rejection [38]. 29 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review 2.7. Effect of operating time With increase in time, the permeate flux decreases slightly but with further increase, it remains constant in tangential system. The concentration polarization occurring causes the flux to decrease slightly. Initially the micelles deposit on the membrane surface and after reaching high concentration, gel layer formation occurs. The micelles present on the membrane surface may block the membrane pores and causes resistance to flow, so permeate flux decreases. But on further increase in time the thickness of the gel layer deposition at the surface remain constant so the permeate flux remains constant. Similar results for rejection are also observed [37]. 2.8. Effect of the ratio of surfactant ion to metal ion concentration (S/M) Surfactant is often used in the selective separation of metal ions from wastewater [39-41]. With increase in S/M ratio, the rejection of the metal ion increases because of more surfactant micelles availability for the metal ions to bind. It is observed that at certain ratio, maximum rejection of metal ions is obtained which is nothing but the optimal ratio. The dead end system is observed to have optimal ratio of 10 while cross flow system observed to have a ratio of 7 [21,38]. The difference is because of turbulence improvement upon membrane surface [42]. 2.9. Effect of ratio of chelating agent to metal ion concentration (C/M) The chelating agent is used often for the separation of mixture of metals from wastewater. Chelating agents used which form complex with the target metals and help in the separation [43-45]. At low concentration of chelating agent, complexation bond between metal and chelating agent is weaker for remaining metals except to the target metal. So the remaining metals bind with the surfactant which increases rejection. On further increase in concentration interaction between surfactant and chelating agent increases, to form complex between them and the rejection decreases [46]. 2.10. Effect of surfactant types In MEUF, use of surfactant can be reduced by reducing the CMC. One way of it is by using non- ionic surfactant. In the mixture of surfactant, hydrophilic parts of nonionic surfactant counter balance the charge of ionic hydrophilic groups [47]. It results in decrease of charge density at the surface of micelle leading to diminish of the electrical potential. Eventually, it enhances the formation of micelle at the lower CMC but the retention of metal ions reduced slightly [47,48]. Permeate flux decreased by non-ionic surfactant in micelle solution; it was mainly due to the higher viscosity of non ionic surfactant [48]. One more reason is that the decrease of permeate flux was mainly due to the transition of micelle configuration from spherical to cylindrical or lamellar. 2.11. Effect of ultrafiltration membrane types Metal rejection can vary depending upon the type of ultrafiltration(UF)membrane whether they are hydrophilic or hydrophobic. Hydrophilic part of micelle or monomer tries to adsorb on the hydrophilic membrane surface compared to hydrophobic membrane surface [36]. The type of membrane such as hydrophilicity or hydrophobicity has higher effect on permeates flux than by transmembrane pressure (TMP). Jonsson and Jonsson [49] indicated that flux reduction was much higher in the hydrophobic membranes than that in hydrophilic membranes. 3. Removal of metals by MEUF technique MEUF is used to remove different heavy metals from wastewater containing single metal, mixture of metals, feed mixtures containing metals as well as organic material etc. Below data is compiled from the best of authors knowledge from various literatures for the removal of metals on the above mentioned scenarios and accordingly five tables (Tables 2-6) are prepared for ready reference. 3.1. Removal of single metals Table 2 is prepared from the data taken from various literatures only for the removal of single metal by MEUF process. Many research papers were found for the removal of a particular metal and accordingly variable rejections were found. In MEUF, mostly polymeric membranes are used. That is why, the type of surfactant used and the parameters studied for the rejection are also compiled. 3.1.1. Removal of copper ions The metal removal by simple MEUF was first reported in 1986 by Scamehorn, in which a divalent copper was removed and the observed rejection was 99.8%. It was observed that purity of the permeate decreases as concentration of the metal in the feed increases. UF membrane of 20kD was used in this study [2]. With the application of ionic exchange model, prediction of the influence of positive metal ion complexation upon 30 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray Table 1. Discharge limit of various heavy metals, their potential health effects and common sources as per EPA. Heavy metal Permissible discharge limit in wastewater body (mg L-1) Potential health effects from long-term exposure above the MCL* Common source of contamination Antimony 0.02 Increase in blood cholesterol, decrease in blood sugar Discharge from petroleum refineries, fire retardants, ceramics, electronics solder Arsenic 0.2 Skin damage or problems with circulatory systems and may have increased risk of getting cancer Erosion of natural deposits; runoff from orchards; runoff from glass and electronics production wastes Cadmium 2.0 Kidney damage Corrosion of galvanized pipes; erosion of natural deposits; discharge from metal refineries, runoff from waste batteries Hexavalent chromium 0.1 Allergic dermatitis Discharge from chemical and agricultural chemical factories Copper 3.0 Short term exposure: gastrointestinal distress. Long term exposure: liver or kidney damage Corrosion of household plumbing systems; erosion of natural deposits Lead 0.1 Infants and children: delays in physical or mental development; adults kidney problems; high blood pressure Corrosion of household plumbing systems; erosion of natural deposits Iron 3.0 Risk of lung cancer Naturally occurring in groundwater and corroded water system pipes Mercury 0.01 Kidney damage Erosion of natural deposits; discharge from refineries and factories; runoff from landfills Selenium 0.05 Hair or fingernail loss; numbness in fingers or toes; circulatory problems Discharge from petroleum and metal refineries; erosion of natural deposits; discharge from mines Thallium 0.002 Hair loss; changes in blood; kidney, intestine or liver problems Leaching from ore-processing sites; discharge from electronics, glass and drug factories Zinc Manganese Nickel 5 2.0 3.0 Nausea, vomiting, loss of appetite, abdominal from corrosion of galvanized pipes by soft, acidic cramps, diarrhea, and headaches water and from fertilizer company effluent Increased ferroportin protein expression in human embryonic kidney cells Disease such as pulmonary fibrosis, renal edema, skin dermatitis, and gastrointestinal distress production or processing of manganese alloys Industries such as paint formulation, electroplating, nonferrous metal, mineral processing, steam-electric power plants, porcelain enameling, and copper sulfate manufacture MCL*: Maximum containable limit MEUF was investigated [50]. The utilization of a single ionic surfactant makes it possible to remove organic and inorganic compound simultaneously. But, the CMC of ionic surfactants, however, is quite higher than that of a nonionic surfactant. The monomeric surfactants permeating through the membrane cause the secondary pollution in aquatic environment. In addition, the cost of cationic surfactant is approximately as triple as that of a nonionic surfactant. Therefore, mixed surfactant system might be an alternative to solve this problem. Three different systems were used for the application, i.e., SDS – ethylene di-amine tetra acetic acid (EDTA) - copper; SDS -Tartrate ion - copper and the hydrolysis of the uranyl ion - SDS. Out of these three systems the EDTA system shows maximum rejection of 98.0%. Accurate prediction of the influence of metal ion complexation on MEUF was reported by this model [50]. Effect of the mixture of surfactant was investigated [51], which shows better results (99.9%) for the removal of copper. Non-ionic surfactant (poly-oxyethylene octyl phenyl ether (Triton-X)) and an anionic surfactant (SDS) were used in the study. Results show that the addition of Triton-X at concentrations greater than its CMC could reduce the SDS dosage required for effective copper removal and at the same time minimize the permeate SDS concentration also. Response surface methodology (RSM) was successfully applied to study the effect of the various parameters, i.e., surfactant concentration, pH, and surfactant to metal molar ratio for optimizing the process conditions for the maximum removal of copper from aqueous solutions using MEUF [51,52]. The maximum rejection obtained was 98.4% which is greater than the EDTA system [50]; this may be the effect of using mixed surfactant system of non-ionic and anionic surfactants. Aqueous solution containing mixture of copper (cationic) and potassium permanganate (KMnO4) (inorganic impurity; anionic) was treated by using 31 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review Table2. Removal of single metal by MEUF process. Metal Removed Surfactant used Parameters studied Observed rejection Copper SDS Effect of feed and surfactant concentration 99. 8% Copper SDS Effect of complexation and pH 98.0% [22] Copper Triton X-100 and SDS Effect of adding Triton X-100, permeate SDS concentration, copper binding capacity of SDS micelles, membrane fouling >92.0% [23] Copper SDS Effect of surfactant concentration, pH and S/M ratio 98.4% [24] SDS, CPC Effect of trans-membrane pressure drop and cross flow rate 90.0 to 100% Copper SDS Effect of applied pressure, pH >90.0% [26] Copper CPC Effect of operating parameters 99.2% [4] Copper CTAB Effect of pH, concentration of copper, calcium, surfactant and ligand >99.0% [27] Copper CPC Effect of concentrations of copper, ligand, calcium surfactant and NaCl up to 99.8% Copper SDS Effect of the type and concentration of ligands 99.0% [15] Chromate CPC Effect of operating parameters 99.9% [3] Chromate CTAB and CPC Effect of pH, pressure, feed chromate and surfactant concentrations, temperature 99.0% [14] Chromate CTAB and CPC Effect of ionic strength, pH and salt >99.0% [17] Chromate DDAB Effect of DDAB/chromate concentration ratio >90.0% [32] Copper References [1] [25] [28] Chromate CPC Effect of operating parameters 99.9% [29] Chromate CPC Effect of surfactant 98.0% [30] Chromate CPC Effect of surfactant concentration, MWCO operating time up to 98.0% [19] Chromate SDS and NPE Effect of surfactant concentration 99.5% [31] Chromate CTAB Effect of trans-membrane pressure drop (ΔP) and crossflow velocity, CTAB concentrations 98.0% [11] Chromium CTAB Effect of pH, feed concentration and temperature 99.0% [13] Chromium CPC Effect of pH, Metal ion concentration, surfactant concentration <99.0% [33] Chromium SDS-NPE Effect of feed concentration Up to 99.5% [34] Zinc SDS Effect of surfactant concentration ---- [2] Zinc SDS Effect of the ratio of SDS to zinc ions 97.0% [35] Zinc SDS Effect of SDS concentration 97.5% [36] Zinc SDS Effect of pressure, NMWCO, zinc feed concentration and SDS feed concentration Up to 99.0% [37] Zinc SDS Brij35 Effect of S/M and pH 97.94% [66] Cadmium Laurylsulphate Natrium Effect of pH, concentration of Surfactant >90.0% [38] Cadmium SDS Effects operating time, concentration of SDS, transmembrane pressure, pH, concentration of feed, electrolyte and the mixture of SDS 99.0% [39] Cadmium SDBS and SDS Effect of surfactant species, surfactant concentration, operating time, trans-membrane pressure, addition of electrolyte, solution pH 97.8% [40] Cadmium SDS, Triton X-100 Effect of feed surfactant concentration, cadmium concentration, the molar ratio of non-ionic surfactants to SDS 85.0% to 90.0% [16] Cadmium Brij 35 and Triton X-100 Effect of non-ionic surfactant 97.0% [20] CPC Effect of pressure, pH, feed concentration 100% [41] CPC Effect of co-occurring inorganic solutes Almost 100% [42] Arsenic Arsenic 32 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray Table2. Continued Metal Removed Removal of single metal by MEUF process. Surfactant used Parameters studied Observed rejection References Arsenic CPC, CTAB, and ODA Effect of critical micelle concentration 96.0%, 94.0%, and 80.0% [43] Arsenic CPC Effect of trans-membrane pressure, pH, CPC concentration, Arsenic concentration and ionic strength 93.0 to 98.0% [44] Arsenic CPC Effect of membrane pore Size, trans-membrane pressure, pH, surfactant concentration, arsenic concentration 93.0% to 98.0% [45] SDS alkylphenol polyetoxilate Effect of non-ionic surfactant >75.9% [47] Nickel CTAB Effect of feed metal ion concentration, surfactant concentration, pH, trans-membrane pressure, S/M ratio >99% [7] Nickel SLES Effect of trans-membrane pressure and addition of salt 98.6% [46] Lead SDS Effect of pressure, surfactant concentration, pH 99.0% [48] Lead SDS Triton X-100 and NP12 Effect of surfactant concentration >98.4% [12] Lead SDS Effect of process variables 91% [66] Lead SDS, TX-100 NP-12 Effect of surfactant concentration, pH, S/M ratio > 98.4% [25] Iron C12E8 Effect of pH, ligand concentration, ionic strength >98.0% [5] Uranyl C12E8 Effect of ligands 94.0% [49] Uranyl Triton X-100 Effect of chelating agents >90.0% [50] PONPE, SDS, CPC Effect of surfactant concentration >90.0% [51] HS Effects of HS concentration, pH Up to 97.5% [52] Platinum CPC Effect of operating pressure, temperature, surfactant concentration, concentration and type of electrolyte present in the feed solution >90.0% Palladium DTAC Effect of surfactant concentration, solution pH >95.0% [54] Americium SDS polyethylene glycol ether Effect of NMWCO of the membrane, concentration of surfactant metal ions, organic ligands Almost 100% [55] Aluminium CTAB Lumogallion Effect of ligand, pH, surfactant concentration Almost 98.0% [56] Nickel Gold Cobalt mixed micellar system consisting of SDS and CPC with concentrations of 25 and 10 kg m-3. The rejection observed was 90.0%-100% for copper and 96.0%-99.0% for KMnO4 (PP) which is similar to that of using single solute [53]. Flux decline behaviour in MEUF of aqueous solutions containing copper using SDS had been studied [54]. It was performed at a solution of pH=3.0-5.0, S/M=2.5-12.7. It shows greater than 90.0% of rejection at an S/M ratio of 12.7 and pH 5. The identification of the flux decline mechanism during the MEUF using the blocking filtration law was also investigated [54]. Ligand modified MEUF was also carried out in which an amphiphilic ligand is added to the copper containing wastewater to enhance the metal rejection [11,32,55,56]. The selection of ligand was based on its capacity to form complex with the target ion. The complex formed consists of high fraction of ions attached to the micelles to achieve maximum rejection. One copper-specific ligand, i.e., N-n-dodecyl-imino-diacetic acid was used to investigate [53] its performance in MEUF [11]. In another study a ligand l-phenyl-3-isoheptyl-1, 3-propane dione was used with a surfactant cetyl tri-methyl ammonium bromide (CTAB), for the removal of copper. This combination gave a removal of 99.0% which shows good removal efficiency of the combination of ligand and surfactant. Copper was also recycled (>94.0%) from the retentate by using sulphuric acid [55]. The ligand 4-hexadecyloxybenzyl-imino-diacetic acid was used with CPC which gave rejection up to 99.7%. This process showed that the semi-equilibrium dialysis can also be used for recovery of copper by using acid stripping technique [56]. Effect of the type and the concentrations of ligands with surfactants for the rejection of copper were studied by Liu et al. [32]. Various ligands, i.e., EDTA, citric acid, nitrilo tri-acetic acid (NTA) were used for the removal of copper. The ligands showed rejection of copper in the range citric acid>NTA>EDTA. 33 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review Table 3. Removal of mixture of metal ions by MEUF process. Metal Removed Surfactant used Parameters studied Observed r ejection Triton X-100 Effect of pH >90.0% of mixture Lecithin ● In presence of all five heavy metals, the lecithin showed affinity: copper>cadmium, zinc>nickel ● When only one metal was present, lecithin exhibited the following affinity nickel>copper, zinc> cadmium Cadmium, Copper, Nickel, Zinc SDS Effect of operating parameters >96.0% of mixture [58] Chromium, Cobalt, nickel and magnesium SDS Effect of trans-membrane pressure, flow rate, feed concentration. >90% of mixture [59] PONPE10 and SDS Effects of surfactant concentration, applied pressure, salt addition, membrane geometry >90.0% of mixture [60] SDS Effects of pH, S/M ratio, salt addition >90.0% of mixture [18] DSA and Dodecylamine Effect of feed concentration >99.0% and 80.0% respectively. [61] >94.0% of copper [20] Nickel, Copper, Cobalt, Manganese and Zinc Cadmium, Copper, Nickel, Zinc, Cobalt Nickel(II) Cesium, Strontium, Manganese, Cobalt, Copper, Zinc, chromium Lead and Arsenic >90.0% of mixture >90.0% for nickel References [21] [57] Copper and Calcium SDS Cadmium Copper Cobalt Zinc SDS Effect of S/M ratio >95.0% [62] Nickel and Cobalt CTAB Effect of applied pressure, surfactant concentration, S/M ratio and pH of solution >99.0% [9] Cadmium and Zinc SDS Effect of chelating agents, acid agents pH values and molar concentration ratio of EDTA versus heavy metal ions 1.Using chelating agents 90.1% for cadmium and 87.1% for zinc 2.Using acid agents 98.0% for cadmium and 96.1% for zinc [63] Cadmium and Zinc SDS Effect of pressure, NMWCO, heavy metal feed concentration and SDS feed concentration 98.0 ± 0.4% for zinc and 99.0 ± 0.4% for cadmium [8] Cadmium and Zinc SDS Effect of surfactant and Feed metal ion concentration 98.0% [64] Rhamnolipid Effect of pressure, surfactant concentration and temperature >99.0% [65] SDS Effect of pH, Effect of feed concentration of SDS 98% no phosphorus 80% with phosphorus [21] Copper, Zinc, Nickel, Lead and Cadmium Cadmium and copper Removal efficiency of metal by ligand-MEUF depends on the ligand to metal ratio. As the ligand to metal ratio kept constant, the complex formation of ligand with surfactant as well as metal may occur. The quantity of the complex formed also depends on the valence of the used compounds used. So, at fixed ligand to metal ratio, the metal removal efficiency decreases. The ligand to metal ratio is observed to be safe in between 12 to 60. Beyond this, the concentration of surfactant in the effluent increases rapidly and caused problems in the subsequent treatment effluent. The increasing concentration of surfactant in the effluent might cause decrease in the metal rejection. 3.1.2. Removal of chromate ions Removal of chromate ions by MEUF was first reported using a cationic surfactant (CPC) by Christian et al. [7]. Chromate ions preferentially adsorb on the outer surface of the surfactant micelles. Because of the interaction of cationic surfactant micelles and chromate ions, permeate solution contained only about 0.1% of chromate ions with almost 99.9% rejections [7,57]. 34 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray Table 4. Removal of combination of organics and metal by MEUF process. Element Removed Surfactant Used Parameters Studied Observed Rejection References Phenol and o-Cresol, Zinc and Nickel SDS Effect of the presence of metals on organic removal 99.8% of zinc [66] Copper and Phenol SDS and Triton-X 100 Effect of surfactant concentration 85.0%and 27.0% respectively [67] Ferric cyanide Chromate ODA Effect of the molar ratio of ODA to ferric cyanide and to chromate 98.0% and >99.9% respectively [68] Ferric cyanide and Nitrate CPC Effects of composition and concentration of mixed anionic/non-ionic surfactants >99.9% and 78.0% respectively [69] Chromate and Ferric cyanide CPC Effect of surfactant to ferric cyanide/nitrate molar ratio up to 98.0% [70] Chromate, Chlorinated aromatic hydrocarbons, Nitrate CPC Effect of nitrate and chloro-benzenes on removal of chromate >99.0% of chlorinated aromatic hydrocarbons 99.5% for Chromate and 98.0% for nitrate [71] TCE Chromate CPC and Tween-80 Effect of mixed surfactants Upto 93.7% [72] Triton-X SDS Effect of adding triton-X and TCE on the copper removal efficiency >90.0% [73] CTAB and SDS Effect of feed CTAB and SDS concentration almost 100.0% for the highest CTAB and SDS concentrations [74] (i)Copper, calcium; (ii) Copper beta Naphthol SDS Effect of the feed composition, trans-membrane pressure drop, and the cross flow rate (i) 99.0%to 92.0% (ii) 82.0%to 84.0% [75] Uranyl, DBP,TBP SDS Effect of pH membrane pore size surfactant concentration DBP concentration >90.0% [76] Cadmium and phenol SDS and mixed surfactant (Triton X-100/SDS) Effect of surfactant concentration & S/M 91.3% [105] Cadmium and methylene blue SDS Effect of pH, Influence of Initial SDS level 98.8% [104] Copper TCE Phenol, p-Cresol, Xylenol Cr3+ Various factors like fouling resistance, concentration polarization resistance, and membrane resistance were also observed to play vital role in the removal of metal ions. The presence of electrolytes in feed solution increases fouling which results in reduction in the flux. Fouling can be reduced by increasing the temperature and pressure. The MEUF can be effective upto 82.0% removal of chromate ions from aqueous steams even in the presence of up to 100 mM NaCl [29]. Removal of chromate and nitrate was simultaneously investigated using CPC. Chromate anions bind more to the micelles than the nitrate ions. So the rejection of chromate ions obtained was greater than the nitrate ion i.e., 98.0% and 80.0% respectively [58,59]. The surfactant di-decyl dimethyl ammonium bromide (DDAB) was also reported to remove the chromate ions from the wastewater. Chromate removal efficiency was observed to increase with increase in the DDAB to chromate ratio [60]. For the removal of chromate ions using CTAB, it was observed that for low CTAB concentration the efficiency of chromate removal increased with increasing trans- membrane pressure, but decreased with increasing cross flow velocities. It was also observed that the effect of cross flow velocities and trans-membrane pressures on the metal ion rejections decreased at high CTAB concentration. Fouling of the membranes by surfactants very rapidly occurs at low cross-flow velocity and high pressures at higher CTAB concentrations. As a result, permeate flux decreased with decreasing crossflow velocity and increasing pressure at various CTAB concentrations [24]. The mixed surfactants are having lower CMC than single surfactant used, so it shows better rejections. It was reported that when MEUF was carried out using two surfactants i.e. CTAB and CPC, the rejection coefficients were higher than 99.0% obtained at optimal conditions of pressure and feed concentration. The rejection rate observed to be dependent on the ionic strength and pH. With increase in the ionic strength the retention of chromate ions and the permeate surfactant concentration decreases [35]. 35 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review Table 5. Combination of MEUF and other processes. Metal Removed Parameters studied % Rejection Processes References Lecithin Effect of continuous binding of the ions through membrane bioreactors For aqueous wastes (50.0% to 90.0%) For non-aqueous wastes (90.0 to 97.0%) MEUF and membrane bioreactor [77] Naphthalene and trichloroethylene DPDS Effect of operating parameters 93.0% to 99.0 % MEUF and air stripping [78] Copper CTAB Effects of feed surfactant, ligand and copper concentration >99.0% MEUF and conventional solvent extraction [79] Metals, Copper SDS Effect of surfactant concentration, current density hydraulic Retention time, pH >90.0% Combined electrolysis and MEUF [80] Copper SDS Effect of S/M ratio, operating retentate pressure 98.0% using both and 85.0% using two ACF in series MEUF and ACF processes [81] Chromate CPC Effect of initial retentate pressure, initial permeate flux, initial chromate concentration, pH, S/M ratio Up to 99.9% MEUF and ACF [82] Cadmium SDS Effect of time, air flow rate, feed flow rate, liquid height, foam height, feed surfactant concentration, ethanol concentration, temperature 99.4% MEUF and continuous foam fractionators [83] Nickel, Zinc SDS Effect of pressure, S/M ratio 99.3%, 99.9% respectively MEUF and ACF [84] Lead SDS Effect of M/S ratio, effect of MWCO of membrane, Effect of co-existing heavy metal. >95% MEUF and ACF hybrid process [114] Different heavy metals Surfactant used 3.1.3. Removal of chromium ions The chromium removal was first reported using CTAB by Sadaoui et al. [28] where almost 99.0% rejection was obtained. Chromium removal was also investigated using CPC [61]. The maximum rejection was found up to 99.0% at optimal conditions of pressure, feed chromate and surfactant concentrations, i.e., 4 atm, 0.5 mM, 30 mM respectively. It was found that the capacity of chromium adsorption on surfactant micelle increases with initial metal concentration and to a lesser extent with pH of the solution [61]. A mixture of two surfactants, i.e., SDS and nonyl phenyl ether (NPE) was reported to have 99.5% removal of chromium ions. The addition of salt (NaCl) to feed solution showed decrease in rejection of chromium ion [62]. 3.1.4. Removal of zinc ions Zinc ions were removed efficiently using SDS as a surfactant by various researchers [3,63-65] using different operating conditions (Table 2). The adsorption of zinc ions on SDS was found according to the Langmuir adsorption isotherm. When the initial SDS concentration was below the CMC, unexpectedly high rejection, i.e., 97.5% was obtained due to concentration polarisation occurring near the membrane-solution interface. MEUF was not found applicable for intensively acidic water conditions because of membrane performance which was affected by intensively acidic water [3,63]. It was found that nominal molecular weight limit, pressure and their respective interaction present the influence on the permeate flux and a negligible effect on the rejection coefficient. The rejection up to 99.0% was achieved when the S/M ratio was above 5 [64,65]. In one recent study, experimental design and artificial neural network (AAN) model were used for the modeling of zinc removal using MEUF. For this purpose two surfactant were (Oxyethylene lauryl ether (Brij35) and SDS) used, observing an acceptable agreement between ANN model and experimental data [66]. 3.1.5. Removal of cadmium ions Cadmium ions were first removed using 8-hydroxyquinoline as extractant, lauryl sulphate natrium as surfactant and n-butanol as co-surfactant. It was observed that the cadmium recovery depends on different ranges of the trans-membrane pressure. The addition of salt (NaCl) was observed to be less influential while surfactant species, surfactant concentration and pH value were more important to be considered [67-69]. Two kinds of nonionic surfactant, oxyethylene lauryl ether (Brij35), Triton X-100 were reported to treat wastewater containing cadmium ions. In view of cadmium rejection 36 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray Table 6. Other removals by MEUF. Pollutants removed Surfactant used Parameters studied Tertiary amine with two Polyoxyethylene head groups and an alkyl tail of 18 carbons Specific conditions References Effect of pressure S/M ratio, surfactant concentration 89.0% MEUF using a twin-head cationic surfactant [85] Potassium, Phenol and TBP SDS KDS Effect of operating parameters 96.0%of tertbutyl phenol Recovery of surfactant using a precipitation process [86] Copper Chromate and TBP SDS CPC Effect of surfactant concentration 98.0%to 99.9% MEUF in a spiral wound ultrafiltration module and comparison with stirred cell flat sheet membrane module [87] SDS Effect of metal ion and surfactant concentration >90.0% Inverted polarity MEUF for the treatment of heavy metal polluted wastewater [88] Copper and Cadmium SDS Effect of pH 100.0% and 75.5% respectively. Comparison of separation methods for the recovery of surfactant [89] Methylene blue SDS Effect of pressure and feed SDS concentration 99.3% MEUF in hollow fiber membrane [120] Benzoic acid Zinc rate at mixing molar ratio of <0.5, the mixing effect of Brij35 was better than Triton X-100 and when the ratio was >0.5, these two effects were nearer to each other. Considering in these respects of decreasing the amount of surfactants residue in permeates and retaining higher permeates flux, lesser membrane pollution resistance, Triton X-100 was better than Brij35. The permeate flux of MEUF with SDS was higher than that for MEUF with mixed surfactants [33,38]. 3.1.6. Removal of arsenic ions Removal of arsenic ions from wastewater using surfactant micelles and membrane materials of regenerated cellulose (RC) and polyether sulfone (PES), with nominal molecular weight cut-off (NMWCO) of 5 and 10 kD respectively was investigated [70]. The negatively charged surface of regenerated cellulose membrane provides better results for the arsenic removal than PES membranes. The arsenic removal efficiency and absolute permeate flux were found dependant on the membrane materials, membrane NMWCO, and pH of the feed solution. Almost 100% rejection was achieved for the feed water having arsenic concentrations of 20 and 43 μg L-1 using 5 kD PES membranes at pH of 5.5 and 10 kD RC at pH of 8 [70]. CPC and a 5 kD PES membrane were used to remove arsenic. It was reported that for the addition of 10 mM CPC to the feed water gave rejection from 78.1% to 100% for arsenic. An increase arsenic concentration in a feed solution showed a decrease in the permeate flux due to osmotic effect [71,72]. The removal of arsenic using various surfactants was also investigated in literature [43], which showed Observed rejection that CPC is having greater removal efficiency than CTAB, octa-decyl amine acetate (ODA) and benzalkonium chloride, i.e., 96.0%. The benzalkonium chloride was observed having the lowest removal efficiency, i.e., 57.0% due to higher CMC than those of other surfactants. So it is feasible to use CPC for arsenic removal, sometimes CTAB can also be used [72-74]. 3.1.7. Removal of nickel ions The removal of nickel ions using SDS and linear alkyl benzene sulfonate (LAS) was showed that for surfactant concentrations beyond the CMC, nickel retention with SDS was slightly higher than with LAS, i.e., at S/M=4.5, nickel retention was 70.0% and 55.0% for SDS and LAS, respectively. The pH values between 4 and 8 did not affect nickel retention but enhanced the SDS and LAS surfactant retentions [20,24]. Sodium lauryl ether sulphate (SLES) was also reported to be used to remove nickel ion. The rejection of 98.6% was obtained at pressure of 250 kPa. Under the effect of increasing pressure it was observed that the rejection of nickel and SLES increased, but the permeate flux decreased. It has been determined that, the fouling strongly depends on mechanisms controlled by the formation of gel layer [75]. 3.1.8. Removal of lead ions The attempt for removing lead ions was made using SDS surfactant [25,76]. A polysulfone (PS) membrane of 10kD with varying pressure between 1 to 3 bars was applied. The rejection higher than 95.0% was reported at pH of higher than 1.8. An ionic exchange model 37 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review had been used to study the interaction between the lead cation and SDS micelles [76]. The lead removal was investigated by using anionic surfactant SDS and nonionic surfactants such as Triton-X 100 and nonyl phenyl ethoxylate (NP12). Single surfactant (SDS) was used, it gave high lead rejections but more SDS in permeate while Triton-X 100 and NP12 showed opposite results. At mole fraction of 1.37 mM for Triton-X 100 and NP12 with 12.3 mM of SDS, the lead rejection was higher than 98.4% and also high rejections of SDS, Triton-100 and NP12 (80.0%, >99.0%) were obtained. It was also found out that the fouling resistances due to mixed surfactants were higher than that of pure SDS but lower than those of pure nonionic surfactants [25]. Researchers reported data of a metal-polluted wastewater in order to evaluate the efficiency of MEUF for the removal of Pb2+ from aqueous solutions by using Fuzzy modeling and simulation. They found that in all the cases the degree of agreement between experimental values and numerical values were greater than 91% [66]. 3.1.9. Removal of other metal ions Iron: This metal separation was reported by using mixed micelles containing derivatives of salicylic acids with an alkyl substituent. The metal ion accumulates in the micelle aggregate after formation of complex with the chelating ligand used. Then, it was successively separated from the bulk solution by passing through hydrophilic membrane of proper pore size. It was observed that the rejection efficiency depends on the chelating ligand and its complex formed. For carrying out complete removal of metal, hydrophobocity of chelating ligand should be properly modulated and surfactant should be selected properly [12]. Uranyl: The removal of uranyl ions using chelating ligands e.g. trioctylphosphine oxide, 4-aminosalicylic acid was investigated. These ligand-doped micelles attract the uranyl ions through the formation of tight chelating bonds. The aggregates and metal complexes formed were successively separated by ultrafiltration by passing through hydrophilic membranes of suitable pore size. The efficiency of the process depends upon the affinity of the ligands towards the micelles [77,78]. Gold: The MEUF of gold from dilute hydrochloric acid media using a nonionic surfactant polyoxyetylene nonyl phenyl ether (PONPE) was reported. The micelles attract gold ions in aqueous solutions due to a high affinity between the surfactant and the metal ions. The rejection efficiency of gold increases with increasing surfactant concentration, number of ethylene oxides group in PONPE and the applied pressure as well as with decreasing molecular weight cutoff of the membrane. The results showed that polyoxyetylene nonyl phenyl ether with 10 etylene oxide unit (PONPE10) have higher selectivity to gold than those with charged surfactants, i.e., CPC and SDS [79]. Cobalt: Humic substances (HS) can also be used as complexing agents instead of synthetic chemicals. These are sorts of natural organic matters and their functional groups such as carboxyl and phenyl groups which can bind with the cation to form complexes. The effects of HS concentration and pH were studied using cobalt metal. The results showed that as pH increased from 4 to 8 the removal of cobalt also increased from 72.5% to 97.5% at the HS concentration of 3 g L-1 [80]. Platinum group: Application of MEUF technique for the separation of platinum group metal ions was investigated by using CPC as a surfactant. The result showed that CPC retention depends on the composition of feed stream (S/M ratio). The metal rejection was greater than 90.0% [81]. Palladium: Removal of palladium using cationic surfactant dodecyl trimethyl ammonium chloride (DTAC) was investigated by Ghezzi et al. [82]. Addition of DTAC at concentrations above the CMC resulted in palladium removal exceeding 95.0% [82]. Americium: Removal of americium from nitric acid solutions using anionic surfactant (SDS) and non-ionic surfactant (polyethylene glycol ether) micelles was reported. Almost 100% removal of americium was achieved even in the presence of very low concentration of SDS in the aqueous phase with pH > 2 while containing americium < 10−3 mM. It was observed that micelle of SDS fails to retain americium ions from aqueous phase containing [NaNO3] > 0.5 M whereas, micelles of tergitol could retain americium from aqueous solution containing [NaNO3] up to 1 M [83]. Aluminium: The preconcentration of aluminium using CTAB and lumogallion at pH 5-5.9 was reported. The results showed that MEUF is very much useful in pre-concentrating trace elements compared to that with liquid- liquid extraction [84]. 3.2. Removal of mixture of metal ions The wastewater containing mixture of metals can also be removed by MEUF technique. The use of ligand or chelating agent in addition to the surfactant is helpful in the removal of mixture of metals from the wastewater. In most cases the agent used forms complex with the metals to be removed and the competitor for the attachment of metals to the micelles formed decreases. This helps in the easy removal of metals. In some cases it is also reported that mixture of surfactant used also provides better percentage rejection of the metals from the wastewater containing mixture of metals. 38 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray Table 3 is prepared by compiling the data from the literature from the best of the author’s knowledge for the removal of different combination of metals by MEUF technique. Table 3 consist of the list of the mixture of metals removed in the literature with the surfactant used. It also includes the parameters affecting the removal of metals and the percentage rejection achieved. The data provided in the Table is arranged on the yearly basis for the progress achieved in the removal of mixture. In 1994, firstly, a combination of metals was removed by MEUF [16]. Mixture of nickel, copper, cobalt, manganese and zinc was separated from wastewater using Triton X-100. In this case chelating aggregates in addition to Triton X-100 to assist micelles were used for selective separation. The effective separation was achieved at a pH of 6 [46]. Natural biodegradable surfactant exhibiting emulsifying characteristics known as Lecithin was also reported to be used to separate the mixture containing cadmium, copper, nickel, zinc metals. The binding of various Lecithins micelles to cadmium, copper, nickel and zinc in a mixture and individually was investigated and the affinity of the metals towards micelles was obtained as shown in the Table 3. In another studies it is reported that the percentage rejection of >96.0% for the mixture was achieved using anionic surfactants [85,86]. Mixture of chromium, cobalt, nickel, and magnesium was separated using SDS. The optimal ratio of S/M for a best removal of metal ions was measured in between 5 and 8. The affinity resulted in the order of Cr> Co> Ni> Mg [87]. MEUF of cobalt and nickel in the presence of a micellesolubilized hydrophobic ligand has been investigated, using PONPE10, SDS and 2-Ethyl hexyl phosphoric acid mono-2- ethyl hexyl ester (EHPNA) as a nonionic, anionic surfactant and an extractant respectively. Both the metals were entrapped within the surfactant micelles containing the extractant therefore effective rejection was achieved [88]. Experiments for the removal of cesium, strontium, manganese, cobalt, copper, zinc and chromium mixture were performed with polyamide, PES membranes with MWCO 10kD and 80kD respectively, pH 2 to 12 and surfactant to metals ratio 0.5 to 2.7. It was shown that complete removal of metal ions except for monovalent cesium, was reported to be achieved [36]. The mixture of lead and arsenic were separated from wastewater by using dodecyl benzene sulfonic acid (DSA) as anionic surfactant and dodecylamine as cationic surfactant. Concentrations of lead and arsenic introduced in the water varied from 4.4 to 7.6 mg L-1, while DSA and dodecylamine concentrations were equal to 10–5 M and 10–6 M, respectively which were below their CMC. The rejection of >99.0% and 80.0% was achieved for lead and arsenic [89]. Certain experiments were performed for removal of copper and calcium ions from aqueous solution using MEUF. The permeate flux was determined using gel layer controlling model. The extent of counter ion binding of the single component as well as the mixture was determined by application of localized adsorption model [38]. In a mixture of divalent metal ion using SDS as surfactant, the removal obtained was >95.0% at surfactant to metal ratio >10. In the mixture, there was slight difference in the removal efficiency of order of cadmium>copper>cobalt>zinc. As S/M ratio increased, the difference in removal efficiency diminished [90]. Simultaneous removal of nickel and cobalt from aqueous feed using cross flow MEUF was investigated. A 20 kD PS membrane was used in this experiment and the rejection was obtained more than 99.0%. Presence of salt in the aqueous feed results in drop in rejection from 99.0% to 88.0% [22]. The MEUF for removal of zinc and cadmium has been reported to be carried out by two methods [91]. In first method, a chelating agent is added which shows rejection of 90.1% for cadmium 87.1% for zinc. In second method, an acidic agent i.e. sulphuric acid was added to obtain rejection of 98.0% for cadmium and 96.1% for zinc. The combination of cadmium, copper, cobalt, zinc and lead when separated using SDS unexpectedly gave higher percentage rejection with lower concentration of surfactant at the beginning of the process [91]. Efficient removal of cadmium and zinc had been performed using a hollow fibre UF membrane. Adsorption of feed as well as surfactant ions had been studied. It was found that with cadmium and zinc feed concentration of 50 mg L-1 and SDS concentration of up to 2.15 g L-1, the concentrations of heavy metal ions in permeate stabilized at around 1–4 mg L-1 [92]. The performance of a bio-surfactant (rhamnolipid) had been investigated [93]. The effect of biosurfactant concentration was observed on the rejection of metals. The optimum conditions obtained during experimentation were; pressure = 69 kPa, S/M ratio of approximately 2:1, temperature = 25◦C, and pH = 6.9 at which >99.0% of mixture rejection had been observed for the removal of mixture of metals (copper, zinc, nickel, lead, cadmium) [93]. In one study, MEUF was used to purify the phosphorous rich wastewaters. Researchers found the important operating parameters like effect of pH and feed concentration affecting the simultaneous removal of cadmium and copper from phosphorous rich synthetic wastewaters. They found that phosphates can easily separate from heavy metals because phosphorous was not retained by the micelles and passed through the ultrafiltration membrane [21]. 39 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review Researchers also found some optimal conditions by using response surface methodology (RSM) approach to treat six contaminated wastewaters from metal refining industries using the rhamnolipid-enhanced ultrafiltration process. The best operating conditions were a transmembrane pressure of 69±2 kPa, biosurfactant-tometal molar ratios of approximately 2:1, a temperature of 25±1ºC, and pH of 6.9±0.1. They found that resulting heavy metal concentrations in the permeates were all significantly reduced to be in accordance with the federal Canadian regulations [93]. 3.3. Removal of organics and metals Table 4 is compiled by the data taken from various literatures for the removal of the combination of organics and metals by MEUF. The table also includes the parameters affecting the removal of metals and the percentage rejection achieved. The data provided in the table is arranged on the yearly basis for the progress achieved in the removal of mixture. MEUF has been found as a promising method for the removal of lowlevels of heavy metal ions and organic compounds simultaneously from industrial effluents. In the removal of organics and metals simultaneously, the organic solute tends to solubilise within the micelle formed and the metal ions bind on outer surface of the micelle due to electrostatic attraction. The solution is then treated with UF membrane to carry out the required separation. Simultaneous removal of dissolved organics and metal cations from water using MEUF was first reported in 1989 by Dunn et al. [94] where SDS was added to the aqueous stream. Phenol was also removed along with zinc ion removal (99.8%) in this study. The MEUF technique had been successfully applied for the removal of phenol and copper ions simultaneously [95]. Two surfactants (SDS and Triton X-100) were found effective than single surfactant which had low CMC. With a surfactant concentration of 10 mM, the copper rejection was negligible by using pure Triton X-100 and increased with increasing SDS mole fraction with a value as high as 85.0%, which concluded that the rejection of copper was due to the electrostatic attraction between copper and SDS. The rejection of phenol was obtained lower (27.0%) than copper (85.0%). The regenerated cellulose (RC) UF membrane was used to carry out separation of mixture of ferric cyanide and chromate ion from aqueous solution using ODA as a surfactant [96]. In the ferric cyanide-chromateODA system, the removal of ferric cyanide observed to be increased from 62.0% to 93.0%, while that of chromate from 20.0% to 68.0% as the molar ratio of ferric cyanide: chromate: ODA increased from 1:1:1 to 1:1:4, respectively. With the molar ratio of 1:1:6, the removal of >99.9 and 98.0% was achieved for chromate and ferric cyanide, respectively. Use of CPC for the removal of mixture of ferric cyanide and nitrate ion was investigated [97]. In the ferric cyanide-nitrate-CPC system, the removal of ferric cyanide increased from 62.0% to 99.9%, while that of nitrate from <2% to 27% as the molar ratio of ferric cyanide: nitrate: CPC increased from 1:1:1 to 1:1:4, respectively. With the molar ratio of 1:1:10, the removals were >99.9% and 78.0% for ferric cyanide and nitrate, respectively. Competitive binding characteristics of chromate and ferric cyanide in MEUF using CPC were investigated by Baek and Yang [98]. The results showed that the removal of pollutants depend on the binding of pollutants to surfactant micelles which increases with the valence of anions. Thus, the removal of ferric cyanide was higher than that of chromate at the same molar ratio of surfactant due to the difference in the valence of anion. The rejection was obtained up to 98.0%. The separation of the mixed waste consists of chlorinated aromatic hydrocarbons, nitrate, and chromate was again investigated by Baek and Yang [99]. The co-presence of either of the ion did not observed to affect the removal of others because chlorobenzene was solubilized at the hydrophobic interior of the micelles by hydrophobic interaction; while the nitrate and chromate were bound to the outer shell of micelles by electrostatic attraction. The rejection obtained was >99.0%, 99.5% and 98.0% for chlorinated aromatic hydrocarbons, chromate, nitrate ions respectively. The simultaneous removal of trichloro-ethylene and chromate using mixed surfactants (CPC, polyoxyethylene (80) sorbitan monooleate (Tween 80)) was reported [47]. The declined flux was observed during filtration mainly because of concentration polarization and high viscosity of Tween 80 [47,100]. The removal of phenol, p-cresol, xylenol and Cr3+ ions simultaneously was investigated using mixed surfactants [101]. Rejection coefficients of solutes were found increased with the increase of the surfactant concentration. The presence of electrostatic attraction between the chromium ions and the micells, solubilisation of phenolic derivatives inside the micelles caused almost 100% rejections at higher concentration of surfactants. Separation of copper and beta naphthol using SDS and an organic polyamide membrane was also reported [102]. The rejection of copper was obtained in the range of 92.0% to 99.0% and that for beta naphthol, it was from 82.0% to 84.0%. Simultaneous removal of dissolved organics namely di-butyl phosphate (DBP) and tri-butyl phosphate (TBP) as well as uranyl ions from aqueous solutions was investigated using SDS as surfactants. The rejection obtained was greater than 90.0% for DBP, TBP as well as uranyl ions [103]. 40 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray In one study, single and simultaneous removal of Cd2+ and methylene blue (MB) by using MEUF was investigated. SDS was used as a surfactant. Various operating parameters (effect of pH, initial SDS level etc.) were studied. The maximum removal efficiency obtained for Cd2+ was 98.8% when initial concentrations of SDS and MB were 1.0 CMC and 4 mg L−1, respectively. And MB could reach more than 99.9% with initial SDS concentration below 2.0 CMC [104]. Researchers also investigated the simultaneous removal of cadmium ions and phenol by using MEUF with the use of pure SDS and mixed surfactants (Triton X-100/SDS). After experiments, they concluded that with the increase of the molar ratios of Triton X-100 to SDS, the rejection of Cd2+ increased first and then decreased, which implied that the nonionic surfactant lowers the CMC more than the degree of counterion binding. Additionally, the rejection of phenol increased continuously when the molar ratios of Triton X-100 to SDS was lower than 1.5 [105]. 3.4. Combination processes of MEUF and other Table 5 indicates the MEUF combined with the other processes to carry out separation. Table 5 consist of the list of the separation processes used in addition to the MEUF technique to achieve maximum separation and also it includes the parameters affecting the removal of metals and the percentage rejections achieved. The data provided in the Table 5 is arranged on the yearly basis for the progress achieved in the process modifications. The investigations have shown that MEUF could be used in combination with membrane bioreactor for separating heavy metals. Here, lecithin was used as a surfactant which gave rejections of 50.0% to 90.0% and 90.0% to 97.0% for aqueous and non aqueous wastes respectively. The membrane bioreactors showed more efficiency for removing metal ions so they were selected ahead of conventional bioreactors for the combination [106]. In further improvement, air stripping was reported to be used in addition to MEUF to remove the polluted contaminants from wastewater. In this study, batch and continuous flow air stripping models were developed based on air/water ratio, and surfactant concentration whose predictions were used to validate the experimental data [107]. The MEUF using ligands (ligand modified micellar enhanced ultrafiltration (LM-MEUF)) and conventional solvent extraction methods were economically compared for the removal of copper [108]. It showed that LM-MEUF process requires 17.0% higher capital and 43.0% higher operating cost for a 1×105 gallon per day unit. This is due to the use of higher reagent and electrical costs. The operating cost for LM-MEUF was observed to be reduced by using a surfactant with a higher gel point concentration and a lower CMC. A surfactant with a lower CMC would cause higher micellar concentration resulting in more ligand being solubilized in the surfactant reducing ligand losses and it also results in smaller concentration of surfactant going in the permeate side. A hybrid process of combining electrolysis and MEUF was successfully applied for the removal of heavy metals like copper. This process required less amount surfactant than conventional MEUF. The efficiency of the hybrid system for removing metal ions increases with increase in surfactant concentration, electrolytic voltage and hydraulic detention time [109]. Removal of chromate using CPC by a combination of MEUF and activated carbon fibre (ACF) was investigated. In that, CPC removal efficiency was only 60.7% for the molar ratio of 1:5 which was increased up to 98.0% when MEUF combined with ACF. The chromate removal efficiency was also increased up to 98.6%. In the same study, two ACF were used in series, and observed removal efficiency was only 85.0% [110,111]. MEUF was combined with foam fractionation unit for the removal of cadmium using SDS as surfactant. Here, foam fractionation was used due to its effectiveness in the recovery of SDS and cadmium ions. The rejection of cadmium was found 99.4% [112]. The simultaneous removal of nickel and zinc had been performed by combining MEUF and ACF process. By only using MEUF alone for the mixture, rejections were observed to be 96.3% and 96.7% for nickel and zinc. But, when MEUF was combined with ACF, percent rejections were increased up to 99.3% and 99.9% respectively [113]. It shows the effectiveness of the combined process. One study was based on the performance of MEUFACF hybrid processes for lead removal, in which SDS was used as a surfactant. In this study, researchers found the optimum conditions of the maximum removal of lead. The optimum condition for average 95% lead removal was molar ratio of lead to SDS of 1: 20, 1: 40 and 1: 100, respectively. Optimum molar ratio of lead to SDS was found to be 1: 5 [114]. 3.5. Other removals by MEUF The other removals by MEUF containing pollutants are compiled in Table 6. In the category of other removals, some specific conditions are compiled which were used for the separation by MEUF different than the conventional ones. The data provided in the table is arranged on the yearly basis for the progress achieved in the process modifications. 41 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review A twin head cationic surfactant having a tertiary amine with two polyoxyethylene head groups and an alkayl tail of 18 carbons (Rhodameen T-12) was used for the removal of benzoic acid by MEUF technique. The rejection was obtained almost 89.0% at the S/M ratio of 1.2 [115]. Surfactant was recovered first time by Wu et al. [116] by precipitation method from the MEUF permeates in 1998. Here, monovalent potassium ion was used to precipitate the dodecylsulfate anion from SDS. The recovery process was quick and requires addition of small amount of the electrolyte. The electrolyte forms complexes with the surfactant ions, which can be separated easily. When potassium dodecyl sulphate (KDS) was used instead of SDS gave higher rejection of TBP, i.e., 96.0%. MEUF was applied in a spiral wound ultrafiltration module for the removal of pollutants using anionic and cationic surfactant by Roberts et al. [117]. Its performance was also compared by using stirred cell flat sheet membrane module. The spiral wound membrane module was observed to be effective in separating dissolved tert-butylphenol, copper cation, and chromate anion from aqueous streams than stirred cell. The rejection obtained in the range of 98.0% to 99.9%. Inverted polarity for the removal of heavy metals from wastewater was studied by Hankins et al. [118]. Greater than 90.0% removal of heavy metals was found by using SDS as a surfactant. The aluminium ion was used as a flocculent ion to remove zinc as target metal. The flocculation of micelles had occurred which helped to drag more zinc ions with the micelles. The use of flocculation near micelles also reduced gel layer formation and fouling on the membrane surface. The separation of metal ions from simulated wastewater by MEUF was studied by three methods namely acidification followed by ultrafiltration, use of a chelating agent followed by ultrafiltration, precipitation by ferric and ferro-cyanide followed by centrifugation [119]. Out of these three methods, centrifugation showed almost 100.0% recovery of SDS. There are so many advantages of hollow fiber membranes i.e., stable performance, a high density within modules and low investment. Therefore, researchers are more attracted with this type of membranes. In one study of MEUF, methylene blue was removed by using a polysulfone hollow fiber membrane and SDS as an anionic surfactant. They found the rejection of MB and SDS were 99.3 and 96.0%, respectively [120]. 4. Discussion For the removal of metals, MEUF is considered as a better alternative to the typical available membrane separation processes. The advantages of this method over other methods are high removal efficiency, low energy consumption and easy operation. Various metals had been removed from wastewater using MEUF process. The selection of surfactant for the removal of metal is based on the charge present on the target metal ion. The characteristic of membrane used also has effect on the removal efficiency of the process. The membrane fouling is affected by the chemical nature of the membrane materials. The rejection of target ions does not dependent on the initial amount of surfactant used but depends on its concentration near the membrane surface. MEUF is successfully applied for single metals with or without legands. For the removal of mixture of metal ions, the addition of mixed surfactant system, ligands and chelating agents showed better rejection than using single surfactant. The CMC of surfactant decreased when mixing with other surfactant to show better result. The separation of mixture of metals or other compounds using MEUF depends on the valance of the species. The species with greater valance attracts more towards micelles than the species having lower valance to cause better rejection of it. At present MEUF is still at the laboratory stage. Some authors used MEUF with real wastewaters [66,121,122]. Available research focused on the removal of metals by MEUF mainly on type of surfactant used, surfactant concentration, applied pressure, operating time and pH. Formation of surfactant micelle and mechanisms for the attraction between micelle and metal ions are ignored during the research study in MEUF. The MEUF process showed its use not only in synthetic streams but also in combination with the other processes to carry out removal in waste stream. It showed its usefulness for both aqueous and nonaqueous streams when combined with the other processes. Due to the requirement of less amount of surfactant, the combination of MEUF with other processes needs to pay attention. Very less amount of information is available on processes for the recovery of the surfactant from permeates, so it is also one of the areas which can attract researchers. 42 Unauthenticated Download Date | 6/18/17 4:13 AM A. A. Mungray, S.V. Kulkarni, A. K. Mungray 5. Conclusions 1. The MEUF was observed as a successful technique for the removal of heavy metal ions than the conventional membrane separation processes. The application of MEUF for removing heavy metal ions from wastewater is gaining significant importance. 2. This method is having some advantages such as simple operation, high removal efficiency and recycling of the metal ions over the other process. 3. MEUF can be used to remove single metal ion as well as mixture of metal ions with high removal efficiency. 4. The mixed surfactant systems used showed better results for the removal of metal and also having economical advantage over the single surfactant used. 5. The mechanism of micelle formation and attraction between metal ions and micelles needs to be studied in detail. 6. Research was mainly focused on the simple MEUF but for the economy as well as high rejection purpose the MEUF in combination with other processes also needs to be considered for the future research. Abbreviations ACF - Activated carbon fibre; Brij35 - Oxyethylene lauryl ether; C/M - Chelating agent to metal ion concentration ratio; C12E8 - Octa-ethylene glycol mono-dodecyl ether; CMC - Critical micellar concentration; CPC - Cetyl pyridinium chloride; CTAB - Cetyl tri-methyl ammonium bromide; DBP - Di-butyl phosphate; DDAB - Di-decyl di-methyl ammonium bromide; DSA - Dodecyl benzene sulfonic acid; DTAC - Dodecyl trimethyl ammonium chloride; EDTA - Ethylene di-amine tetra acetic acid; EHPNA - 2-Ethyl hexyl phosphoric acid mono-2- ethyl hexyl ester; EPA - Environmental protection agency; HS - Humic substances; KDS - Potassium dodecyl sulphate; LAS - Linear alkyl benzene sulfonate; LM-MEUF - Ligand modified micellar enhanced ultrafiltration; MEUF - Micellar enhanced ultrafiltration; MWCO - Molecular weight cut off; NMWCO - Nominal molecular weight cut off; NPE - Nonyl phenyl ether; NP12 - Nonyl phenyl ethoxylate; NTA - Nitrilo tri-acetic acid; ODA - Octa-decyl amine acetate; PES - Polyether sulfone; PONPE - Polyoxyetylene nonyl phenyl ether; PONPE10 - Polyoxyetylene nonyl phenyl ether with 10 etylene oxide unit; PP - Potassium permanganate; PS - Polysulfone; RC - S/M - Surfactant to metal ion concentration ratio; SDS - Sodium dodecyl sulphate; SLES - Sodium lauryl ether sulphate; TBP - Tri-butyl phosphate; Triton-X 100 - Poly-oxyethylene octyl phenyl ether; Tween 80 - Polyoxyethylene (80) sorbitan monooleate. 43 Unauthenticated Download Date | 6/18/17 4:13 AM Removal of heavy metals from wastewater using micellar enhanced ultrafiltration technique: a review References [1] Code of Federal Regulations (CFR), 40, 141, 261, 268.40 (US Government Printing Office, Superintendent of Documents, Washington, DC, 1994) [2] J.F. 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