Filling a Two-Gallon/T-Handle Primer Delivery System
7. Close the filler ball valve by turning the handle (1) a
1/ turn clockwise.
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WARNING
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8. Make sure that the threads of the fill plug (2) and fill
port (3) are clean. Install the fill plug and
hand-tighten. Do not use a bung wrench.
Allow only qualified personnel to perform the
following tasks. Follow the safety instructions in this
document and all other related documentation.
9. Close the pressure relief ball valve by turning the
handle (6) a 1/4 turn clockwise.
Only use solvents that your material supplier and
facility representative approve for use with primer.
10. Open the red primer air shut off valve by turning the
handle (4) a 1/4 turn counterclockwise. Make sure
that the red primer air regulator gauge (5) reads
5–7 psi (0.3–0.5 bar).
Obtain and read Material Safety Data Sheets
(MSDS) for all materials used. Follow the
manufacturer’s instructions for safe handling and
use of materials, and use recommended personal
protection devices.
11. Turn the SEALER switch on the controller to the
AUTO position.
NOTE
S
Primer colors vary and are dependent upon your
application. Although you may be using clear
primer, part A primer, or glass cleaner, this
procedure makes references to red primer.
Access the Manual
Control Screen
Perform the following:
1. Turn the SEALER switch on the controller to the
MAN position.
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2. Touch MANUAL CONTROL on the controller display.
3. Enter your password. The Manual Controls screen
appears.
Fill the Pressure Pot
with Red Primer
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1. Make sure that the SEALER switch on the controller
is in the MAN position.
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2. See Figure 1. Close the red primer air shut off valve
by turning the handle (4) a 1/4 turn clockwise.
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3. Bleed air from the pressure pot (7) by opening the
pressure relief ball valve handle (6) a 1/4 turn
counterclockwise.
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WARNING
Make sure that the red primer air regulator
gauge (5) reads zero before proceeding.
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4. Open the filler ball valve by turning the handle (1) a
1/ turn counterclockwise.
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5. Remove the fill plug (2). Carefully open and pour the
desired amount of red primer into the fill port (3).
Discard the empty red primer cans into a hazardous
waste drum.
6. Make sure that red primer level on the
Manual Controls screen displays 1.8–2 gallons.
E 2004 Nordson Corporation
Figure 1 Empty the Pressure Pot
Issued 4/04
Instruction Sheet: 1044937A
2
Filling a Two-Gallon/T-Handle Primer Delivery System
NOTE
Make sure that black primer material circulates in
an active system to prevent solids from settling
out.
Replace the Black Primer Pail
1. Shake the new primer pail in an agitator according to
the material supplier’s recommendations.
2. Carefully open the new black primer pail by removing
both bungs and caps. Properly discard the bungs
and caps into a hazardous waste drum.
3. Make sure that the SEALER switch on the controller
is in the MAN position.
4. See Figure 2. Turn the pump air shutoff valve off by
turning the handle (5) 1/4 turn clockwise.
5. Make sure that the fluid pressure gages (4, 6) read
zero before proceeding. If the fluid pressure gages
do not read zero psi, make sure that
10. Slowly turn the pump air shutoff valve on by turning
the handle (5) 1/4 turn counterclockwise. Let the
black primer circulate through the system for 15
minutes.
11. Listen to the pump stroke. Make sure that the pump
is stroking every 4–5 seconds. If necessary, access
the Diaphragm Pump Screen from the
SYSTEM SET-UP screen to adjust the recirculation
voltage.
12. From the Manual Controls screen, touch
Test Black Valve to test the black primer dispense
valve.
a. one filter is online.
b. Dead Head Primer Off is displayed on the
Manual Controls screen.
6. Push the T-handle (1) down to release the spring
pressure on the pail handle (2). Remove the
T-handle assembly from the primer pail (3).
If the test passes, perform the following:
a. Touch Aknowl Alarm on the fault screen.
b. Touch Save New Comp on the Manual Control
screen.
NOTE
Do not reuse the black primer that is left in the
original container.
If the test fails, perform the following:
a. Touch Aknowl Alarm on the fault screen.
7. Properly discard the black primer pail into a
hazardous waste drum.
8. Install the new black primer pail onto the load cell
plate.
9. Install the T-handle assembly onto the pail of black
primer. Push the T-handle down (1) to engage the
T-handle onto the top of the black primer pail
handle (2).
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b. Touch Save New Comp on the Manual Control
screen.
c. Press the FAULT RESET button on the controller.
d. Repeat step 12 until the actual dispense volume is
within the tolerance of the preset volume.
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RIGHT FILTER ONLINE
LEFT FILTER OFFLINE
LEFT FILTER ONLINE
RIGHT FILTER OFFLINE
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2
3
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Figure 2
Remove the Black Primer Pail
Original copyright date 2004. Nordson and the Nordson logo are registered trademarks of Nordson Corporation.
Instruction Sheet: 1044937A
Issued 4/04
E 2004 Nordson Corporation