The Evolution
Since 1946 innovative machines for the recycling of scrap metals
The Evolution
Since 1946 innovative machines for the recycling of scrap metals
Index
►
Bronneberg recycling machines
4
►
Service for recycling machines
4
►
Cable strippers
4
►
Alligator shears
6
►
Scrap balers
8
►
Car flattener
9
Bronneberg Recycling Machines
Guarantee for reliability, productivity and innovation
For over 60 years Bronneberg is active in the recycling industry. Bronneberg develops, manufactures and delivers high-performance m
­ achines
for almost all areas of processing and recycling of ferrous and non-ferrous scrap metals, car wrecks, cables, paper and cardboard.
All machines are designed to provide years of trouble-free operation even under the severe operating conditions in recycling.
Bronneberg, means much more than just production and delivery of recycling machines.
Bronneberg works through a worldwide sales network. In the UK and Ireland Recycle Direct is our exclusive dedicated partner.
Recycle Direct have access to all our services. No other provider is now “closer” to clients as Bronneberg in combination with Recycle Direct.
Service for recycling machines
► Do you want the shortest possible downtime during the maintenance of your recycling machine?
► Are you torn between purchasing a new recycling machine and reconditioning your current machine?
► Is a certain part of your machine worn and are you searching for a total solution provider who has this part in stock has in stock?
Bronneberg and Recycle Direct offer total service for all your recycling machinery.
Our experienced technicians are specialized in the installation, repairing, overhauling, maintaining and supplying of spare parts for all your
­recycling machines.
Cable Strippers
Bronneberg Kab-S
The Kab-S cable stripper is the smallest model in the full range of Bronneberg Cable Strippers. This
single phase table top machine makes it possible to easily recover the copper and aluminium from your
cable. The one knife cutting from the top in combination with the drive rolls, that will grip any type of
cable with a plastic jacket, is very easy to adjust by a spindle. For the best results while stripping small
sized cable, this stripper is equipped with a separate guiding system.
This small and compact machine is easy to transport to where ever you need to do your light stripping.
► Easy to adjust
► Everywhere to use
► Low maintenance costs
4
Power Pack: 230 Volts – Single
Phase – 1,5 Kw
Cutting capacity: 1 – 55 mm
Stripping speed: max 15 m/min
Dimensions: 420 x 380 x 500 mm
Weight: 40 Kg
www.bronneberg.es www.pacmachinery.es
Bronneberg Kab-V
The most professional and versatile table top cable stripper available, and the only 230 volt, double s­ tripping
capability/mechanism available. Through a spindle you can easily set the position of the cutting blade,
therefore PVC and rubber cables can easily be stripped. The Kab-V cable stripper also has a separate
squeezing function to even process the thinnest single core cables. The combination of the heavy duty
frame and the 1.5 kW drive makes it the most powerful and versatile table top cable stripper in its kind.
► Easy to use
► Can be used everywhere
Power pack: 230 Volt – 1,5 kW
Cutting capacity: 1 – 60 mm
Stripping speed: max. 15 m/min
Dimensions: 600 x 400 x 550 mm
Weight: 70 Kg
Bronneberg Kab-X
Our latest innovation, Kab-X is the only cable stripper available on the market equipped with 3 different cable
stripping mechanisms: Double driven blades with gripping wheels on the side, squeezing rolls for single core thin
cables and a V-roll with blade system, it has the capability of stripping cables from 1 to 85mm. The Kab-X has been
developed together with health and safety experts and therefore complies with the latest safety regulations. Due
to its phenomenal stripping speed of 50 meters per minute, large amounts of cable can be stripped, therefore this
cable stripper is geared towards professional use. Thanks to the transparent polycarbonate hood the stripping
process and the adjustment of the accurate guiding systems can be monitored at all times.
►
►
►
►
►
Easy to operate
Maximum safety
Low maintenance costs
Available in 400 or 230 Volt
Fully CE proved with separate emergency-stop circuit
Power pack: 400 Volt – 3,0 kW
Cutting capacity: 1 – 85 mm
Stripping speed: max. 50 m/min
Dimensions: 760 x 610 x 1.450 mm
Weight: 180 Kg
Bronneberg Kab-W
If you wish to strip armoured, heavy PVC and greased cables the Bronneberg Kab-W cable stripper is the
machine to go for. This heavy duty cable stripper strips the following kinds of cables: steel wire armoured
cable, steel tape armoured cable, lead covered cable, thick nylon ridged cables (high voltage cables). Due
to the positioning of the hardox gripping wheels it is possible to easily clean the machine. The armoured
cables are being guided over an adjustable blade for perfect
Power pack: 400 Volt – 11,0 kW
cutting. This cable stripper has the ability to strip cable
Cutting capacity: 30 – 180 mm
between 30 and 180 mm.
Stripping speed: max. 10 m/min
Dimensions: 1.700 x 1.700 x 1.700 mm
Weight: 1.100 Kg
► Maximum safety
► Easy cleaning accessibility
Bronneberg Kab-90
The Kab-90 cable stripper is designed for PVC, Rubber and even light armoured cable. The Kab-90 can easily
strips cables from 1mm to 88 mm. Equipped with a double driven blade construction with gripping wheels on
the sides, this cable stripper is famous because of its high stripping speed, accuracy and operator friendliness. The Bronneberg Kab-90 cable stripper also has squeezing rolls system to strip the thinnest single core
cables. This cable stripper is geared towards professional use and relies on 30 years of experience even in
the most toughest working environments.
►
►
►
►
►
►
►
Easy to operate
Low maintenance costs
High stripping speed of 50 mtrs/min
Fully CE proved with separate emergency-stop circuit
Proven technique with efficient cable guiding system
Solid design
Available in 400 or 230 Volt
[email protected] [email protected]
Power pack: 400 Volt – 3,0 kW
Cutting capacity: 1– 88 mm
Stripping speed: max. 50 m/min
Dimensions: 760 x 610 x 1.450 mm
Weight: 180 Kg
5
Alligator shears
Alligator shear Bronneberg A-400E
The A400E alligator shear is fitted with a mechanically adjustable hold-down. The shear head
is operated by a foot pedal for single or continuous cutting. The opening of the shear head can
be adjusted step free by simply moving the end switch. The moving shear head is protected by a
safety cage.
► Heavy duty Alligator Shear
► Equipped with electric end switches
► Blade opening and cutting speed adjustable
Power pack: 400 Volt - 7,5 kW
Blade length: 400 mm
Max. blade opening: 250 mm
Cutting capacity: Max. Ø 45 mm (St.37)
Dimensions: 1.600 x 1.000 x 1.600 mm
Weight: 1.075 Kg
Alligator shear Bronneberg A-500E
The A-500E Alligator shear is fitted with a mechanically adjustable hold-down.
The protected shear head is operated by a foot pedal for single or continuous cutting.
The opening of the shear head can be adjusted step free by simply moving the end switch.
Blade opening and cutting speed adjustable.
► Heavy duty Alligator Shear
► Equipped with electric end switches
► Blade opening and cutting speed adjustable
Power pack: 400 Volt - 7,5 kW
Blade length: 500 mm
Max. blade opening: 250 mm
Cutting capacity: Max. Ø 50 mm (St.37)
Dimensions: 1.700 x 1.000 x 1.600 mm
Weight: 1.225 Kg
Alligator shear Bronneberg A-500EN
The A-500EN Alligator shear is fitted with a hydraulic adjustable hold-down.
The protected shear head is operated by a foot pedal for single or continuous cutting.
The opening of the shear head can be adjusted step free by simply moving the end switch.
Blade opening and cutting speed adjustable.
► Easy to operate
► Hydraulic hold-down clamp
Power pack: 400 Volt - 7,5 kW
Blade length: 500 mm
Max. blade opening: 250 mm
Cutting capacity: Max. Ø 50 mm (St.37)
Dimensions: 1.700 x 1.000 x 1.600 mm
Weight: 1.300 Kg
Alligator shear Bronneberg A-600E
The type A600 alligator shear is fitted with a hydraulic hold-down.
The protected shear head is operated by a foot pedal for single or continuous cutting.
If the shear is to be subjected to extra heavy loading, a Heavy Duty version is available which
has a larger oil tank and oil cooling.
► Designed for the cutting of aluminium and ingot additions
► Equipped with a safety table
► Ideal for cutting all oversized materials
Power pack: 400 Volt - 18 kW
Blade length: 600 mm
Max. blade opening: 250 mm
6
Cutting capacity: Max. Ø 75 mm (St.37)
Dimensions: 2.600 x 1.500 x 1.800 mm
Weight: 3.800 Kg
www.bronneberg.es www.pacmachinery.es
Forfex-400
The Bronneberg Forfex-400 alligator shear is equipped with 400 mm blades.
This hydraulic alligator shear is the ideal machine when it comes to the cleaning
of light and medium sized non-ferrous materials. Furthermore this shear can be
used for shearing ferrous materials like reinforcing bar and mild steel round bar
too.
This maintenance- and operator friendly shear is equipped with a mechanically
adjustable hold-down clamp in combination with a safety guard over the cutting
head. The hold down clamp prevents material from kicking back and therefore
guarantees operator safety.
The shear head is operated by a mechanical foot pedal for single or continuous
cutting. The opening of the shear head can be adjusted by simply moving the
end switch. To maximize the operator safety the shear head moves back to its
starting position immediately when the operator removes his foot from the pedal.
Power pack: 400 Volt – 7,5 kW
Blade length: 400 mm
Max. blade opening: 250 mm
Cutting capacity: Max. Ø 40 mm (St.37)
Dimensions: 1.750 x 700 x 1.500 mm
Weight: 720 Kg
Forfex-600
The Bronneberg Forfex-600 alligator shear is equipped with 600 mm blades.
This shear is designed to easily cut car radiators and other aluminium and
copper coolers. Furthermore this Bronneberg alligator shear is the ideal machine
when it comes to the cropping/cutting a huge diversity of light and medium sized
non-ferrous materials. Moreover this powerful shear can be used for shearing
ferrous materials like reinforcing bar and mild steel round bar too.
This maintenance- and operator friendly shear is equipped with a mechanically
adjustable hold-down clamp in combination with a safety guard over the cutting
head. The hold down clamp prevents material from kicking back and therefore
guarantees maximum operator safety.
The shear head is operated by a mechanical foot pedal for single cutting.
The opening of the shear head can be adjusted by simply moving the end switch.
To maximize the operator safety, the shear head moves back to its starting
position immediately when the operator removes his foot from the pedal.
Continuous cutting cycles are also possible if the operator keeps pressure on the
pedal.
Power pack: 400 Volt – 7,5 kW
Blade length: 600 mm
Max. blade opening: 250 mm
Cutting capacity: Max. Ø 40 mm (St.37)
Dimensions: 1.950 x 700 x 1.500 mm
Weight: 950 Kg
Alligator shear Bronneberg PowerBird
Lowest noise level, Maximum security, Operator friendly. Unique in its field.
The PowerBird is equipped with an easy adjustable transparent safety guard, a fully automatic
working or cut per cycle by foot pedal control. Emergency stops on control pedal and control
box activate separate emergency circuits. Fork lift sockets for easy moving.
►
►
►
►
►
►
►
Adjustable cutting speed
Adjustable blade opening
Hydraulic Hold-Down
Low noise level
Low maintenance
Maximum Safety
Operator friendly
Power pack: 400 Volt – 7,5 kW
Blade length: 500 mm
Max. blade opening: 250 mm
Cutting capacity: Max. Ø 50 mm (St.37)
Dimensions: 1.700 x 1.000 x 1.600 mm
Weight: 1.300 Kg
[email protected] [email protected]
7
Scrap Balers
Bronneberg Super3 Scrap Baler
The Bronneberg Super III lid baler is based on an absolutely reliable concept,
with many users throughout the world. This baler comes in a stationary or mobile
version. A concrete footprint is not needed.
This baler is standard equipped with all the options and therefore has a unique
price quality comparison.
The Super III baler is equipped with a shear function on the lid, therefore the baler
will cut off all oversized material when operating and therefore there is no chance
of jamming of material.
The balers are actuated by electric-hydraulic power units and are equipped
with high pressure piston pumps with variable output, valves, oil filtering- and a
cooling and heating system. All these components are water-proof.
The Super III baler is a versatile baler and therefore suits many baling purposes in
every scrap yard.
The Super III baler is designed to process the following types of voluminous
material:
- New steel cuttings / punching (from production lines)/sheets
- Cans / Drums / Radiators
- Aluminium and steel turnings
- Wire scrap (copper)
Compressions: 2 + lid
Power pack: 45 kW
Final compression: 1.250 kN
Charging box: 1.800 x 1.000 mm
Bale size: 300 x 300 x var. mm / 400 x 400 x var. Mm
Cycle time: 35 sec.
Operation: Automatic, Remote control
Weight: 16.000 Kg
An absolutely reliable concept, with many satisfied users throughout the world in
various applications.
► Large box with or without front loader
► Fully serrated wear plates
► Low maintenance costs
The ideal baler for your scrap business.
Bronneberg MPZ-Extreme 2 Compression baler
The Bronneberg MPZ-Extreme baler is a heavy duty designed and manufactured baler in accordance with the latest technology in engineering and
manufacturing standards. This Bronneberg baler can rely on many years of
experience in even the most though working environments.
The MPZ-Extreme baler is equipped with a shear function on the pusher
block, therefore the baler will cut off material when operating and therefore
there is no chance of jamming of material.
The Bronneberg MPZ-Extreme baler is designed for continuous baling
purposes and therefore the pre-loading hopper can be loaded continuously
with a grapple or a conveyor belt. The requested length of the bales can be
determined by setting the number of pre-compression strokes. The frame
of the MPZ-Extreme baler is bolted and therefore self-supporting, minimal
foundations are required.
This baler suits every kind of scrap yard and can even be placed in
­production lines to minimize the handling of waste material during
­manufacturing processes.
The MPZ-Extreme baler is designed to process the following types of
material:
- New steel cuttings / punching (from production lines)
- Steel off-cuts from coils with a thickness of >0,1 mm
- Cans
- Aluminium and steel turnings
- Wire scrap (copper)
The Bronneberg MPZ-Extreme baler is designed in order to reduce down
time and therefore it will increase the ROI in every application.
8
Compressions: 2
Power pack: 45 kW
First compression: 900 kN
Second compression: 1.250 kN
Charging box: 1.800 x 1.000 mm
Bale size: 300 x 300 x var. mm / 400 x 400 x var. mm
Cycle time: 30 sec.
Operation: Automatic, Remote control
Weight: 23.000 Kg
www.bronneberg.es www.pacmachinery.es
Bronneberg SP-350 triple compression baler
Power pack: 2 x 90 kW + 1 x 22 kW
Charging box: 3.400 x 1.400 mm
Bale size: 300 x 300 x var. mm / 400 x 400 x var. mm
Compression horizontal: 1.100 kN
Compression vertical: 2.100 kN
Compression lateral: 3.500 kN
Production: 90 - 100 bales/hour
Production: 15 - 20 t/h
Bale weight: 80 – 250 Kg
Cycle time: 30 sec.
Operation: Automatic, Remote control
Dimensions: 11.500 x 7.000 x 4.000 mm
Weight: 65.000 Kg
Bronneberg High Speed SP-350
The Bronneberg High Speed SP-350 baler is a heavy duty designed and
engineered baler in accordance with the latest technology in engineering
and manufacturing standards. This Bronneberg baler can rely on over
30 years of experience in even the toughest working environments.
The SP-350 baler cuts like a guillotine shear on the horizontal block,
thereby eliminating jamming of material. The SP-350 is designed to
produce high density bales from all kind of scrap. The SP-350 baler is
designed in order to reduce down time and therefore it will increase the ROI
in every application.
The SP-350 is designed and constructed so that the complete baler can be
transported overseas in 3 standard 40ft Flat Rack containers. The SP-350
baler is a stationary baler and a foundation is needed.
The balers are actuated by electric-hydraulic power units and are equipped
with high pressure piston pumps with variable output, hydrologic-valves,
oil filtering- and a cooling and heating system. All these components are
water-protected.
The SP-350 baler is designed for continuous baling purposes and therefore
the pre-loading hopper can be loaded continuously with a grapple or
a conveyor belt. If needed all the functions of the SP-350 baler can be
operated manually.
The SP-350 baler is the ideal baler for your scrap yard. Suitable for all
types of ferrous and non-ferrous scrap, especially when bulky.
The Bronneberg SP-350 balers is designed to process the following kind of
material:
- New steel stampings / punching from production lines
- Coils
- Cans
- Aluminium and steel turnings
- Wire scrap (copper / aluminium and steel)
- Steel scrap
Bronneberg Car Flattener
Bronneberg car flatteners are based on a proven technique. Over the years
hundreds of flatteners have been supplied to scrap merchants and car dismantling
businesses and continue to provide trouble-free service, day in, day out.
Bronneberg car flatteners can be supplied in a straight or
angled version. Which of the two car flatteners you choose
will be determined by such things as your operational
management and logistics.
►
►
►
►
Equipped with container hook system for easy relocation
Reliable Concept
Low maintenance costs
Easy to operate
Power pack: Diesel 57 kW
Feed opening: 1.850 x 1.650 mm
Press force: 1.000 kN
Production: 20 – 25 cars/hour
Operation: Automatic
Weight: 15.000 Kg
[email protected] [email protected]
9
Notes
10
www.bronneberg.es www.pacmachinery.es
[email protected] [email protected]
11
The Netherlands
Germany
MBH Bronneberg & Jegerings B.V.
Branchweg 3
NL-5705 DR Helmond
Bronneberg GmbH
Ölhafenstrasse 20-22
D-68169 Mannheim
T +31 492 591900
F +31 492 543045
www.bronneberg.nl
[email protected]
T +49 621 3289 178 0
F +49 621 3289 178 19
www.bronneberg.de
[email protected]