Gas and Engineering Linde Gas Division Safety Instructions 4 02.02 Oxygen enrichment 4. Hazards enrichment 1. Preliminary remarks These safety instructions are recommendations on how to work under safe conditions when oxygen enrichment has to be expected. They do not replace but complete mandatory safey regulations. 2. Composition atmosphere of It is unnecessary to take into account other gases which are present only in small quantities. oxygen 3. Properties of oxygen Oxygen is not flammable but supports combustion. Although at ambient temperature it is 11% heavier than air there is no dissociation of air with subsequent accumulation of oxygen on the ground. Oxygen in the liquid state has a very low temperature (-183°C at atmospheric pressure). This low temperature can rapidly cause ”cold burns” and make certain materials brittle. (See also Safety Instructions 1 Handling of cryogenic liquid gases). The atmospheric gases are nontoxic, but alterations in their relative concentrations – expecially that of oxygen – have an effect upon the life and combustion processes. In addition, as these changes cannot be detected by human senses, they may cause even well-informed persons to come into dangerous situations. If the composition of the breathing air is liable to change it is absolutely necessary to know the concentration (measure!). to Oxygen enrichment of the atmosphere, even by a few percent, considerably increases the risk of fire. Materials which do not burn in air, including fireproofing materials, may burn vigorously or even spontaneously in enriched air. ambient The approximate volumetric composition of air is as follows: 21% by vol. Oxygen O2 Nitrogen N2 78% by vol. Argon Ar 1% by vol. due The flames are much hotter and are propagated at great speed. Ignition, speed, violence and extent of this reaction depend on: • concentration, temperature and pressure of the reacting substances, • ignition energy and type of ignition. Persons who have been exposed to an oxygen enriched atmosphere must ventilate their clothes very thoroughly, since oxygen saturates the clothes. Lighting of a cigarette for instance can cause ignition of the clothes. Breathing of pure oxygen or highly enriched air has, as a rule, no adverse effects on human organism. Oils and grease are particulary hazardous in the presence of oxygen as they can ignite spontaneously and burn with explosive violence. They must never be used to lubricate oxygen or enriched air equipment. Equipment contaminated with oil and grease shall be cleaned immediately using suitable solvants. Liquid oxygen leaking onto grounds such as asphalt or wood can cause an explosion. 5. Causes of oxygen enrichment and its prevention Leakage of oxygen should always be avioded especially in closed or inadequately ventilated rooms, at least leakage quantity should be kept to a minimum. Some of the most important causes of enrichment and precautions for its prevention are listed below: Newly assembled equipment for oxygen service should be thoroughly leak checked. Periodic retests are recommended. All equipment, for instance welding and cutting nozzles and hose connections, should be properly fitted. All maintenance and repair work should be carried our by experienced and fully skilled personnel. It is important for reasons of precention of enrichment during welding, cutting, etc. to select the correct nozzles and pressures. In addtion, many processes where oxygen is used, e.g. gouging, flame cutting, flame desurfacing, oxygen lancing, etc., involve a technological excess of oxygen. Therefore, adequate ventilation of the working space must be ensured to avoid oxygen enrichment. When the work is over, the valves on welding or cutting torches and the cylinder valve or oxygen supply stop valve shall be turned off in order to avoid possible oxygen leakage in the time between the end of one working period and the beginning of the next. Apart from the technologically implied oxygen enrichment of air, the following misuses of oxygen are particularly dangerous and must be strictly forbidden: • driving pneumatic tools • inflating vehicle tyres, rubber boats, etc. • cooling or freshening the air in confined spaces • cooling the person • dusting benches, machinery and clothing • starting i.c. engines • spray-painting • etc. Oxygen shall only be used if it cannot be replaced by another gas. Even a small amount of liquid oxygen can lead to the formation of a large amount of gas. Consequently, liquid spillage can rapidly cause significant oxygen enrichment. In the gaseous state cryogenic oxygen is considerably heavier than air. Areas where spillage of cryogenic liquid oxygen may be expected must not include drain inlets without liquid seal, open cellar windows or other entries of deep level rooms, drains, etc. because oxygen might accumulate in these areas. Vessels and equipment for storage and filling of liquid oxygen shall be designed for this purpose and thoroughly inspected and maintained. When cryogenic liquid gases are used having a lower boiling point than oxyen such as nitrogen or air, atmospheric oxygen can condensate e.g. on uninsulated piping (see Safety Instructions 1 Handling of cryogenic liquid gases). Oxygen enrichment must be expected in the vicinity of this uninsulated piping. Oxygen can be released in appreciable quantities when absorbents (e.g. silica gel, molecular sieves are warmed). Linde AG, Linde Gas Division, Seitnerstraße 70, 82049 Höllriegelskreuth, Germany, Tel. +49/89/7446-0 8474/3 02.02 Adequate ventilation oxygen enrichment. prevents 6. Environment protection Oxygen is a natural constituent of the air and makes up 21% of the atmospher. When oxygen is released into the atmosphere there is no pollution. Inadvertent spillage of liquid oxygen does not lead to contamination of the ground, because cryogenic liquid oxygen vaporises. Temporary local soil freezing does not involve permanent damage to the ground. 7. Conclusion Safe handling of oxygen is only posible if personnel are aware of its specific properties and know how to use them. Inappropriate use of oxygen can lead to accidents. However, oxygen has neither good nor bad properties. What matters is the knowledge how to use these properties in the right way. Our Application experts tell you how. Linde AG, Linde Gas Division, Seitnerstraße 70, 82049 Höllriegelskreuth, Germany, Tel. +49/89/7446-0 8474/3 02.02
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