Oil mist separation and filter systems
H I G H LY E F F I C I E N T A I R F I LT R AT I O N
( S TAT U S 0 7 / 2 0 1 4 )
THREADING
TURNING
MILLING
BROACHING
RUBBING
HONING
SPINNING
LAPPING
HOBBING
DRILLING
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TEKA 3nine emulsion- and oil mist separators
TEKA 3nine products are special products for filtration, protection and re-utilization of oil and
emulsion mists. TEKA 3nine products not only help thousands of companies world wide to lower
unnecessary costs of operation but also contribute to a greener metal processing industry in general.
1
Recycling
2
Reduction
3
Saving of heat costs
x64
Recycling
The worldwide investments into 3nine oil mist separators
surpass 7000 units. These units segregate more than 2.9
million litres of oil annually. This equals 64 truckloads of
recycled oil for the metal processing industries.
€/ CO2
Reduction
Heat cost savings
Conventional technologies collect oil mist inside the filter
The air that is separated by our oil mist separator is
medium (f.e. mechanical and rotating filters) and require
slightly warmed-up in the machining center before
frequent filter changes.
it is returned into the production hall. That way the
The TEKA 3nine solutions liberate the world of thousands
energy consumption decreases in many companies. In
of used filters that otherwise would have needed to be
combination with the cleaned air the operating costs of
disposed of as toxic waste. Reduced consumption rate
your company are reduced even more.
of filters also leads to reduced transporting costs. In
combination with the reduced disposing costs this means
one thing: We help companies reduce CO2 emissions.
3
Functional principle of TEKA 3nine oil mist separators
11.
The core piece of the technology consists of a rotor with
33. The seperated coolant/oil is being captured in a
lamellas (plates). The motor driven rotation causes a
collecting tray or redirected to the tank of the
suction of the oil mist from the machining center into
machining center.
the oil mist separator.
22. Inside the plate package the centrifugal power causes
44. Particles smaller than 1μm are separated into the
additional HEPA Filter H13.
the liquid particles to be flinged against the conic
plates. The particles merge and become bigger and
heavier. The bigger they become the faster they move
while being pressed to the inner walls of the unit
housing.
Schematic depiction
Deposition of droplets and particles
in the lamella stack. The droplets
coalesce and flow outward.
Larger droplets leave the lamella
stack and are pressed against the
wall.
Pure air is directed upwards.
Clean air helps to transport the
separated coolant to the outlet.
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Technology
The technology to separate liquid from the gas has been developed over 100 years ago. In the last ten
years TEKA 3nine signed about 100 patents for this technology and is the global patents leader with a
share of more than 40%.
Safe working environment
Flexible solutions without pipelines
Emulsion and oil mist can cause serious health damage. Due
TEKA 3nine systems are generally built directly onto the
to the high purity of our systems, the clean air is redirected
machines. A complex and very expensive laying of ducting is
back into the production environment. A healthy working
no longer needed, since the clean air is redirected back into
environment is maintained. Due to clean air, the risk of oil film
the production environment. Your company gains additional
formation in the production hall is minimized and optimum
production space and a relocation of the machine can be done
clean working environment will help to ensure the health of
very easily and flexibly. You save the costs of installation and
your personnel. Your employees will be most thankful!
cleaning of ducting.
Collecting instead of disposing
Intelligent and revolutionary technology
The unique patented technology separates the emulsion
and oil mist by centrifugal force with particle sizes from 1 μm
Deposition by plate
separation
1%
up to 99.9% from. This technology requires only minimal
collected in
HEPA-Filter
The rotor inside of the 3nine systems consists of separation
maintenance.
plates and separates the process air mist much more
effectively than conventional rotary filters or cyclones. Since
the press/suction power is generated by the rotor, no further
While other technologies capture particles in a filter medium
blower, fan or propeller is required.
(e.g. electrostatic, mechanical or rotating filter) the TEKA 3nine
technology is based on plate separation. This allows the re-
Low operating costs
utilization of the coolant and reduces maintenance costs to a
Due to the high efficiency the largest share of oil and emulsion
bare minimum.
mist is continuously separated directly. The coolant can be
re-utilized in the existing system circuit. The low loss of the
The HEPA filter (H13)
coolant reduces costs. Filter change and production breaks are
To grasp the finer particles of less than 1 μm, TEKA 3nine uses
reduced to a minimum.
HEPA filters (H13). These are highly efficient filters that capture
All systems are designed for continuous operation to ensure
99.97% of particles. Since most particles are already separated
maximum productivity.
by the plate separation, the average lifespan of a filter will be
12-18 months per filter if used for an average of one work shift
a day.
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Automatic cleaning system CIP
With our automatic “Cleaning in place”-system (CIP) the air flow remains constant and does not
break off. The CIP system uses clean coolant of the machining center to periodically flush the rotor
and the plate package.
Image:
Fully automatic cleaning of the example of the
oil mist separator CLARA (cross-sectional view)
Image:
The CIP-flushing system with auxiliary
pump (detail view)
Low maintenance system
The CIP unit has an electronic box with a power pack
and a timer. The operation of the CIP unit works by
means of a rotary switch on the box.
In comparison with other commercially available
technologies TEKA 3nine products require very low
maintenance. There is no manual cleaning required.
Image:
Functional principle of the CIP
Cleaning
Jan
TEKA 3nine
Mechanical fllter
Electrostatic Filter
Rotating Filter
Feb
Filter change
Mar
Apr
May
Jun
Jul
Aug
no manual cleaning required
Sep
Oct
Nov
Dec
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Oil mist separator
LINA
Appropriate for
Purifying mist of cooling lubricants in the workshop area, especially for small, enclosed machines
with limited required suction.
LINA is mounted directly onto the machine. This saves floor
The operators of small machines are now offered the same
space and avoids unnecessary laying of ducting. In addition,
flexible and maintenance-free solutions that come with the
the machines can be relocated easily in case of changing
other products of TEKA 3nine, but at a lower cost. LINA offers
production needs.
high efficiency over its entire life cycle.
LINA is a typical centrifugal separator and requires only a minimum of maintenance as the other products of TEKA 3nine.
Due to the rotating blades inside, oil mist is separated much
more efficiently than in conventional technologies, such as
cyclones and rotating filters.
For volumes
up to 2 m³
Technical data
Image: Oil mist separator LINA
Suction/pressure power
Operating temperature
Voltage
Effect consumption
Current
Weight
Dimensions (L x W x H)
Inlet diameter
Noise
up to 900 Pa
5-50° C
3-phase 400V, 16A
0,55 kW
1,4 A
54 kg
618 x 618 x 927 mm
125 mm
< 65 db (A)
Hue
Art. #
blue*
68 00 105 00
*Different hues available on request
7
Accessories
Floor stand
Wall mounting
Dimensions: 610 x 610 x 1 850 - 2 750 mm
Article No.: 68 100 000 8
Article No.: 68 250 003
Adjustable console
Filter monitor
Dimensions: 610 x 610 x 187 - 303 mm
Messbereich: 0 - 1 000 Pa
Article No.: 68 100 020 2
Article No.: 68 005 0
HEPA filter H13
HEPA filter fixture
Dimensions: 610 x 610 x 292 mm
Dimensions: 610 x 610 mm
Article No.: 68 013 1
Article No.: 68 010 000 14
Prefilter package
Prefilter frame
Contains prefilter F9, HEPA filter bracket, high and prefilter frame
Article No.: 68 15 000 3
Article No.: 68 20 000 1
Prefilter F9
HEPA filter bracket, high
Dimensions: 610 x 610 x 150
mm
Article No.: 68 0378
Article No.: 68 013 0
Application photos
Images may show optional equipment
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Oil mist separator
CLARA
Appropriate for
Purifying mist of cooling lubricants in the workshop area, particularly versatile and can be used
with almost any working machine.
CLARA is our best selling oil mist separator. It is suitable for
is no risk of constipation like in a generic filter.
most working machines. Clara is installed across Europe on
virtually any type of working machine for a large number of
Like the other products of TEKA 3nine CLARA offers a very
customers.
high degree of purification. Due to the patented system of
CLARA is a typical centrifugal separator and thus requires
rotating disks the the oil mist is much more effectively sepa-
only a minimum of maintenance. Clara also prevails under
rated than with conventional technologies, such as cyclones
extreme conditions with large amounts of solid particles, as
and rotating filters.
they occur in the machining of cast iron and grinding. There
Due to its low maintenance and compact design CLARA provides a high economic efficiency. Compared to conventional
filter aggregates annual savings of operating costs of up to
50% are possible.
CLARA is light, compact and can be mounted directly onto
the hood of the machines. This saves floor space and avoids
unnecessary laying of ducting. In addition, the machines can
be easily relocated in case of changing production needs.
For volumes
up to 6 m³
Technical data
Image: Oil mist separator CLARA
Suction/pressure power
Operating temperature
Voltage
Effect consumption
Current
Weight
Dimensions (L x W x H)
Inlet diameter
Noise
Hue
Art. #
up to 1000 Pa
5-50° C
3-phase 400V, 16A
1,5 kW
3,2 A
89 kg
618 x 618 x 1098 mm
160 mm
< 65 db (A)
blue*
68 00 110 00
*Different hues available on request
9
Accessories
Floor stand
Wall mounting
Dimensions: 610 x 610 x 1 850 - 2 750 mm
Article No.: 68 100 000 8
Article No.: 68 250 003
Adjustable console
Filter monitor
Dimensions: 610 x 610 x 187 - 303
mm
Messbereich: 0 - 1 000 Pa
Article No.: 68 005 0
Article No.: 68 100 020 2
HEPA filter H13
HEPA filter fixture
Dimensions: 610 x 610 x 292 mm
Dimensions: 610 x 610 mm
Article No.: 68 013 1
Article No.: 68 010 000 14
Prefilter package
Prefilter frame
Contains prefilter F9, HEPA filter bracket,
high and prefilter frame
Article No.: 68 15 000 3
Article No.: 68 20 000 1
Prefilter F9
HEPA filter bracket, high
Dimensions: 610 x 610 x 150
mm
Article No.: 68 0378
Article No.: 68 013 0
Application photos
Images may show optional equipment
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Oil mist separator
EMMA
Appropriate for
Purifying mist of cooling lubricants in the workshop area, especially where high flow rates are required. Can be connected in series to further increase the performance.
EMMA is the largest member of 3nine BLUE LINE series. The
Like the other TEKA 3nine products EMMA is a typical centri-
device is specifically designed for applications where high
fugal separator and requires only a minimum of maintenan-
flow rates are required, for example for very large or open
ce. Compared to conventional filtration units you halve your
working machines.
annual operating costs.
In addition, several units can be linked together by TEKA
3nines module system to cope with volume flows over
EMMA is extremely compact in relation to its capacity - with
2500 m³/h.
its dimensions the unit is only one third the size of a corresponding filter unit. Therefore, EMMA can be mounted
directly on machines, allowing you to gain ground surface
and avoid unnecessary laying of ducting.
For volumes
up to 15 m³
Technical data
Image: Oil mist separator EMMA
Suction/pressure power
Operating temperature
Voltage
Effect consumption
Current
Weight
Dimensions (L x W x H)
Inlet diameter
Noise
Hue
Art. #
up to 1500 Pa
5-50° C
3-phase 400V, 16A
5,5 kW
11,3 A
131 kg
700 x 700 x 1144 mm
315 mm
< 70 db (A)
blue*
68 00 125 00
*Different hues available on request
11
Accessories
Floor stand
Wall mounting
Dimensions: 610 x 610 x 1 850 - 2 750 mm
Article No.: 68 100 021 1
Article No.: 68 250 003
Adjustable console
Filter monitor
Dimensions: 610 x 610 x 187 - 303
mm
Messbereich: 0 - 1 000 Pa
Article No.: 68 005 0
Article No.: 68 250 004
HEPA filter H13
HEPA filter fixture
Dimensions: 610 x 610 x 292 mm
Dimensions: 610 x 610 mm
Article No.: 68 013 1
Article No.: 68 025 0000 4
Prefilter package
Prefilter frame
Contains prefilter F9, HEPA filter bracket, high and prefilter frame
Article No.: 68 15 000 3
Article No.: 68 20 000 1
Prefilter F9
HEPA Bügel
Dimensions: 610 x 610 x 150
mm
Article No.: 68 0378
Article No.: 68 013 0
Application photos
Images may show optional equipment
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Oil mist separator
PETRA
Appropriate for
Purifying mist of cooling lubricants in the workshop area, particularly for applications with large
amounts of solid particles (grinding, die casting and machining of cast iron).
PETRA is based on an enhanced development of the techno-
quired for this type of processing due to the release of large
logy that is used in other devices of the TEKA 3nine family.
amounts of particles and debris. In addition, the machines
The machine is specially designed for applications where lar-
can be put easily in case of changing production needs.
ge quantities of solid particles occur. Some examples of such
applications include grinding, curing, casting and machining
PETRA is a typical centrifugal separator and requires, like the
of cast iron.
other products of 3nine, only a minimum of maintenance.
PETRA can ideally be mounted directly on any machine. You
Due to the rotating blades inside, oil mist is separated much
save floor space and avoid unnecessary laying of ducting and
more efficiently than in conventional technologies, such as
maintenance of the ductings, which would otherwise be re-
cyclones and rotating filters.
For volumes
up to 6 m³
Technical data
Image: Oil mist separator PETRA
Suction/pressure power
Operating temperature
Voltage
Effect consumption
Current
Weight
Dimensions (L x W x H)
Inlet diameter
Noise
Hue
Art. #
bis 1500 Pa
5-50° C
3-Phasen 400V, 16A
1,5 kW
3,2 A
96 kg
610 x 610 x 1159 mm
160 mm
< 70 db (A)
blue*
68 00 210 00
*Different hues available on request
13
Accessories
Floor stand
Wall mounting
Dimensions: 610 x 610 x 1 850 - 2 750 mm
Dimensions: 610 x 610 x 50
mm
Article No.: 68 250 003
Article No.: 68 100 000 8
Adjustable console
HEPA filter H13
Dimensions: 610 x 610 x 187 - 303
mm
Dimensions: 610 x 610 x 292
mm
Article No.: 68 100 020 2
Article No.: 68 013 1
Filter monitor
Messbereich: 0 - 1 000 Pa
Article No.: 68 005 0
Prefilter package
Prefilter frame
Contains prefilter F9, HEPA filter bracket,
high and prefilter frame
Article No.: 68 15 000 3
Article No.: 68 20 000 1
Prefilter F9
HEPA filter bracket, high
Dimensions: 610 x 610 x 150
mm
Article No.: 68 0378
Article No.: 68 013 0
Application photos
Images may show optional equipment
NOTES
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NOTES
TEKA
Absaug- und Entsorgungstechnologie GmbH
Industriestraße 13
46342 Velen
Germany
Tel. + 49 28 63 92 82 - 0
Fax + 49 28 63 92 82 - 72
[email protected]
www.teka.eu
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