PHARMACEUTICAL TECHNOLOGY Water Sorption, Glass Transition, and Protein-Stabilizing Behavior of an Amorphous Sucrose Matrix Combined With Various Materials KOREYOSHI IMAMURA, TORU YOKOYAMA, ATSUSHI FUKUSHIMA, MITSUNORI KINUHATA, KAZUHIRO NAKANISHI Department of Bioscience and Biotechnology, Faculty of Engineering, Okayama University, Okayama 700-8530, Japan Received 3 December 2009; revised 19 February 2010; accepted 25 February 2010 Published online 13 May 2010 in Wiley InterScience (www.interscience.wiley.com). DOI 10.1002/jps.22162 ABSTRACT: The effects of various additives on the physical properties of an amorphous sugar matrix were compared. Amorphous, sugar–additive mixtures were prepared by freeze-drying and then rehumidified at given RHs. Sucrose and eighteen types of substances were used as the sugar and the additive, respectively, and water sorption, glass-to-rubber transition, and protein stabilization during freeze-drying for the various sucrose–additive mixtures were examined. The additives were categorized into two groups according to their effects on Tg and water sorption. Presence of polysaccharides, cyclodextrins, and polymers (large-sized additives) resulted in a decrease in equilibrium water content from the ideal value calculated from individual water contents for sucrose and additive, and in contrast, low MW substances containing ionizable groups (small-ionized additives) resulted in an increase. The increase in Tg by the addition of large-sized additives was significant at the additive contents >50 wt.% whereas the Tg was markedly increased in the lower additive content by the addition of smallionized additives. The addition of small-ionized additives enhanced the decrease in Tg with increasing water content. The protein stabilizing effect was decreased with increasing additive content in the cases of the both groups of the additives. ß 2010 Wiley-Liss, Inc. and the American Pharmacists Association J Pharm Sci 99:4669–4677, 2010 Keywords: stabilization amorphous; sugar; additives; water sorption; glass transition; protein INTRODUCTION An amorphous matrix, comprised of sugar, is frequently used as a stabilizing agent for proteins that are unstable against dehydration and storage in the drug manufacturing industries.1–3 In general, low-molecular-weight sugars such as disaccharides, are thought to be superior in stabilizing proteins, as opposed to larger oligosaccharides.4–6 However, amorphous matrices of low-molecular-weight sugars are likely to show a glass-to-rubber transition by a increase in temperature and a slight water sorption7 and subsequently lose their stabilizing effects.8,9 As a result, improving the physical stability of amorphous Additional Supporting Information may be found in the online version of this article. Correspondence to: Koreyoshi Imamura (Telephone: 086-251-8201; Fax: 086-251-8201; E-mail: [email protected]) Journal of Pharmaceutical Sciences, Vol. 99, 4669–4677 (2010) ß 2010 Wiley-Liss, Inc. and the American Pharmacists Association matrices that are made up of low-molecular-weight sugars is an important issue.5,6 One of the methods used to improve the physical stability of amorphous mono- and disaccharides is to add a substance that can cause an increase in the glass transition temperature (Tg) to the matrix of lowmolecular-weight sugars.5,6,10 Polysaccharides and polymers have been reported to increase the Tg values of amorphous oligosaccharides.11–14 On the other hand, it has recently been reported that the addition of phosphate salts to an amorphous sugar matrix can also increase the Tg value.15–18 This suggests that highly polarized substances and substances that contain polar groups could also be used to improve the physical stability of an amorphous sugar matrix. The physical stability of an amorphous sugar matrix is generally known to be quite sensitive to the amount of water sorbed to the matrix.19 The water sorption behavior of an amorphous sugar matrix results in significant change in the presence of other components,13,20,21 which would naturally be expect- JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 4669 4670 IMAMURA ET AL. ed to have a potent effect on the dependence of Tg on the amount of sorbed water. Such changes in the physical properties of an amorphous sugar matrix would also be expected to affect the protein-stabilizing effect of the matrix. Accordingly, water sorption, glass-to-rubber transition, and the protein stabilizing effect of a sugar–additive binary system, should be comprehensively investigated to understand the impact of additives on an amorphous sugar matrix. However, to our knowledge, such an investigation has not been reported. In this study, various additives were compared for their effects on water sorption behavior, Tg, and the protein-stabilizing effect of an amorphous sugar matrix. Sucrose was used as a model sugar, and 18 types of substances, including polysaccharides, polymers, salts, and glucosides containing ionizable groups, were used as additives. Various compositions of amorphous sucrose–additive mixtures were prepared by freeze-drying, followed by rehumidification at constant relative humidities (RHs). The equilibrium water contents and Tg values of the sucrose– additive mixture were then measured. The proteinstabilizing effects of the various sugar–additive mixtures were evaluated, based on the residual activity of a model enzyme after freeze-drying. Based on these experimental results, the impacts of various additives on the amorphous sucrose matrix were categorized and possible mechanisms are discussed. MATERIALS AND METHODS Materials Sucrose was purchased from Wako Pure Chemical Industries, Ltd, (Osaka, Japan). Four dextrans, DX1.5k (MW 1500 enzymatic synthesis), DX6k (MW 6000 from Leuconostoc sp.), DX20k (MW 15,000–20,000 from Leuconostoc sp.), and DX500k (MW 500,000 from Leuconostoc sp.), were products of Fluka Chemie GmbH (Buchs, CH, Switzerland). Xanthan (MW 900,000–1,600,000), curdlan (MW 590,000), Pullulan PF-20 (MW 200,000), Pullulan P400 (380,000) were obtained from Hayashibara Biochemical Laboratories, Inc., (Okayama, Japan). Two polyvinylpyrrolidones (PVPs) with molecular weights of ca. 40,000 (PVP K25) and ca. 1,300,000 (PVP K90), b-cyclodextrin (b-CD), b-cyclodextrin (bCD), sodium glucuronic acid (GA) monohydrate and glucose-6-phosphate (G6P) disodium salt were from Wako Pure Chemical Industries, Ltd. Glycerol phosphate (GP) disodium salt hydrate and phytic acid (PA) sodium salt were products of Sigma-Aldrich Co. (St. Louis, MO). Hyaluronic acid sodium salt, dipotassium hydrogenphosphate, and monobasic potassium phosphate were from Nacalai tesque (Kyoto, Japan). P2O5, JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 LiCl, CH3COOK, and MgCl2 were obtained from Wako Pure Chemical Industries, Ltd. Alkaline phosphatase (ALP, from calf intestine) in a 50% glycerol solution was obtained from Toyobo, Co. (Osaka, Japan) and was used as a model protein. ALP was used without further purification because it was diluted by more than 15,000-fold with a buffer solution to prepare the sample solutions containing sucrose, additive, and ALP. p-Nitrophenylphosphate ( p-NPP) and diethanolamine were purchased from Wako Pure Chemical Industries, Ltd. All other chemicals were of reagent grade. Preparation of Samples Amorphous sucrose containing various types and contents of additives were prepared in the same manner as described in our previous study.13 In an typical experiment, an aqueous solution containing sucrose and additive at a total concentration of 50 mg/ mL was instantaneously frozen with liquid nitrogen and the frozen sample then freeze-dried at room temperature for 24 h in a glass chamber, which was evacuated using a vacuum pump connected to a vapor condenser.22 The freeze-dried samples were thoroughly dehydrated at 378C by storage in a vacuum desiccator over P2O5 for more than 2 days and then rehumidified at 258C in a vacuum desiccator in the presence of saturated solutions of LiCl, CH3COOK, and MgCl2 for about 1 week. Preliminary experiments confirmed that the water content reached equilibrium within a few days, by comparing the water contents for different humidification periods. The RH values in the desiccators with saturated LiCl, CH3COOK, and MgCl2 solutions were 11%, 23%, and 33%, respectively.23 To evaluate and compare the protein-stabilizing effects of the different sucrose–additive mixtures, the model protein (ALP) was freeze-dried in the presence of various sucrose–additive mixtures as follows. Typically, sucrose and the additive were dissolved at a total concentration of 50 mg/mL in a 10 mM diethanolamine buffer (pH 9.5) containing 0.25 mM MgCl2 instead of distilled water. The stock solution of ALP (1.2 mg/mL ALP solution containing 50% glycerol) was then diluted with the sucrose–additive mixture solution to give a final concentration of 72 ng/ mL, and the resulting solution was cooled on an ice bath. The resulting solution containing ALP was then immediately freeze-dried in the same manner as described above. After 24-h of freeze-drying, the dried samples were reconstituted with distilled water and residual ALP activities measured, as described below. Water Content Analysis The water contents of the sucrose–additive mixtures were determined by the differences between weights DOI 10.1002/jps PHYSICAL PROPERTIES OF SUCROSE–ADDITIVE MIXTURES before and after rehumidification in the presence of saturated salt solutions, as described above. Alternatively, a Karl–Fischer titration was also conducted in the same manner as in our previous study.6 4671 The findings indicated that, at most, 0.2% of the total was released into the matrix. All analyses were performed in triplicate or more for each sample. Differential Scanning Calorimetry The physical stability of an amorphous sugar matrix is frequently represented by the Tg value. Hence, the values of Tg for the dried and rehumidified sucrose– additive mixtures were determined by differential scanning calorimetry (DSC) using a Perkin-Elmer DSC Pyris (Norwalk, CT) in the same manner as was used in our previous study.24 Two to 5 mg samples were transferred into 20 mL aluminum pans under a nitrogen atmosphere and hermetically sealed. The samples were scanned at a rate of 108C/min from a prescribed temperature (at least 508C lower than the Tg) to 1808C, using an empty aluminum pan as a reference. From the obtained thermograms, Tg values were determined as the onset temperatures of shifts in apparent specific heat due to transitions. Alternatively, prewarming to a temperature at least 108C higher than the Tg was conducted to eliminate the structural enthalpy relaxation of an amorphous mixture prior to the whole scanning.25,26 However, no detectable (less than 38C) differences were found between the two results with and without the prewarming. In all the obtained thermograms, each sample showed a single thermal event due to the glass-torubber transition of the amorphous matrix, indicating that sucrose and additive molecules were homogeneous in the mixture without any significant phase separation. RESULTS AND DISCUSSION Water Sorption Behavior of Amorphous Sugar–Additive Mixtures The equilibrium water contents for amorphous sucrose containing various types and contents of additives at constant RHs were measured and the representative results are shown in Figure 1. The curves for the relationships between water content and mixture composition can be roughly classified into two groups. One is convex downward with respect to the additive content (Fig. 1a), and the other is straight between the water contents for sucrose alone and additive alone or slightly upward Enzyme Activity Assay After freeze-drying, the resulting sucrose–additive mixtures containing ALP were rehydrated with distilled water to give the same composition as that before freeze-drying and heated to 378C together with the reaction mixture containing 1 M diethanolamine, 0.25 mM MgCl2, and 100 mM p-NPP (pH 10.5). A 100 mL aliquot of the rehydrated sample was then added to 2.9 mL of the reaction mixture. Immediately thereafter, the increase in absorbance at 405 nm was measured using a Shimadzu UV-1600 spectrometer (Shimadzu Co., Kyoto, Japan), from which the initial reaction rate was determined, in order to evaluate the extent of preservation of ALP activity by the sucrose– additive mixture. It is possible that G6P, GP, and PA could dephosphorylated by ALP before and during the freezedrying, and this could affect the protein stabilizing effect of the matrix mixture. Hence the concentration of free phosphate ions, liberated from these compounds by ALP, was determined using AquaCheck P (Siemens Healthcare-Diagnostics Co., Tokyo, Japan). DOI 10.1002/jps Figure 1. Water contents of amorphous sucrose containing (a) dextran 20k and (b) glucose 6-phosphate (G6P). RHs for rehumidification were 11% (triangles), 23% (circles), and 33% (diamonds). JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 4672 IMAMURA ET AL. (Fig. 1b). Mixtures that contained polysaccharides (dextrans, xanthan, curdlan, pullulan, hyaluronic acid), cyclodextrins, and PVPs (large-sized additives) show a downward convex curve. The curves corresponding to phosphate compounds (G6P, GP, PA, potassium phosphate) and GA belong to the other group (small-ionized additives) (see Fig. SI1 in Supplemental Information). On the other hand, sample solutions containing more than 33% GP and more than 40% potassium phosphate dramatically collapsed during freeze-drying (see Fig. SI1 in Supplemental Information). As a result, the equilibrium water contents of these samples were not measured and it was not possible to categorize water sorption behavior of sucrose–GP and –potassium phosphate mixtures. As indicated by the data shown in Figure 1, the relationship between water content and mixture composition for mixtures containing large molecular sized additives show downward convex curves. This suggests that the amount of hydration water for sucrose and additive in the mixture are lower than those for sucrose alone and additive alone.13,24,27,28 This can be explained as follows. A larger sized molecule is likely to form a less dense matrix,28,29 which would contain some dead spaces and thus a larger number of free side-chain polar groups, such as hydroxyl groups in polysaccharides, which play a major participant in the sorption of water. In this case, when a large sized additive molecule is embedded in an amorphous matrix comprised of sucrose, the side-chain polar groups of the additive molecule would interact with sucrose molecules to a greater extent than would occur in the absence of the sucrose matrix by integrating sucrose molecules into the dead spaces. Consequently, the hydration levels of large-sized additive molecules in an amorphous sucrose matrix may be lower than those in the free states, as suggested in Figure 1a. On the other hand, when molecules that contain ionizable groups are embedded in an amorphous sugar matrix, hydrogen bonds are formed between the ionizable species and sugar hydroxyl groups. Hydrogen bonds between ionizable species and sugar hydroxyl groups may be stronger than sugar–sugar hydrogen bonds and, hence, would restrict the allocational and orientational motions of sugar molecules more tightly. Consequently, the content of sugar–sugar hydrogen bonds would be decreased and free hydroxyl groups, which are responsible for water sorption, would be increased by the presence of ionizable groups, as shown in Figure 1b. Hyaluronic acid and xanthan show negative deviations for water content from ideality, which is typical for large-sized additives, although these molecules contain carboxylic groups (see Fig. SI1 in Supplemental Information). This indicates that the JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 characteristics of a large molecule are predominant rather than that of an ionizable group. As discussed above, the negative deviation in water content from ideality (Fig. 1a), observed for mixtures containing large molecular sized additives, is considered to arise from the formation of hydrogen bonds between sucrose and additive molecules. Hence, the amounts of hydration water replaced by the sucrose–additive hydrogen bonds were estimated for mixtures containing polysaccharides, CDs, and PVPs, using the same procedures as was used in our previous studies.24,27,28 Namely, the water contents of the mixtures, w (g-water/g-dry matter) were converted to the amount of water involved in a sample containing 1 g of sucrose, W (g-water/g-sucrose) and were plotted against the amount of additive added to 1 g of sucrose (Fig. 2). The plots for W were approximated by one or two lines; The number of approximated lines indicates the hydration states and the slopes of the lines are considered to be proportional to the amount of hydration water for the additive component.24,28 The water contents of an additive embedded in amorphous sucrose, w0add (g/gdry additive) were calculated, using the following equation (1). w0add ¼ wadd þ dW=dcadd 2 (1) where wadd (g-water/g-additive) and dW/dcadd (gwater/g-additive) denote the water content for an additive alone and the slope of the approximated line for the low additive content range, respectively. Eq. (1) is based on the assumption that the amount of Figure 2. Water contents on the basis of sucrose mass for sucrose–dextran (MW 20k). RHs for rehumidification were 11% (triangles), 23% (circles), and 33% (diamonds). The lines in figure are the results from the collinear approximation of the plots. DOI 10.1002/jps PHYSICAL PROPERTIES OF SUCROSE–ADDITIVE MIXTURES hydration water replaced from the additive component by sucrose–additive interactions are equal to those from sucrose molecules.28 Finally, the relative changes in the amount of hydration water for the additive components that are embedded in an amorphous sucrose matrix, Dwadd (%), were obtained using the following Eq. (2) and are listed in Table 1 as well as the values for wadd and dW/dcadd. Dwadd ðw0 wadd Þ ¼ add wadd (2) As shown in Table 1, the amounts of hydration water for dextrans, hyaluronic acid, and CDs in an amorphous sucrose matrix were decreased significantly (13–35%) as the result of being embedded in an amorphous sucrose. The decrease in the hydration 4673 levels for xanthan and curdlan in an amorphous sucrose were comparatively small, suggesting that b-1,3-glycosidic bonds in xanthan and curdlan, result in polysaccharide conformations that are less suitable for hydrogen bonding to small sized sugar molecules. Glass Transition Temperatures of Amorphous Sucrose Mixtures Strong exothermic peaks were observed at around 1608C (data not shown) in thermograms of amorphous sucrose containing G6P and GP, and the sucrose–G6P and –GP mixtures that had been heated above 1608C were found to be orange-colored. These findings demonstrate that chemical reactions took place in this temperature range and precluded the Table 1. Relative Changes in the Amount of Hydration Water for Additives as the Result of Being Embedded in Amorphous Sucrose, Dwadd Additives Dextran (1500) Dextran (6000) Dextran (20,000) Dextran (500,000) Pullulan PF-20 Pullulan P400 a-Cyclodextrin b-Cyclodextrin Curdlan Hyaluronic acid Xanthan PVP K25 PVP K90 RH (%) wadd (g/g-Dry Matter) dW/dcadd (g/g-Dry Matter) Dwadd (%) 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 11 23 33 0.046 0.068 0.085 0.055 0.077 0.100 0.054 0.082 0.101 0.073 0.096 0.123 0.043 0.058 0.074 0.063 0.085 0.101 0.057 0.084 0.103 0.069 0.111 0.152 0.064 0.087 0.112 0.118 0.153 0.179 0.070 0.093 0.118 0.049 0.086 0.122 0.052 0.090 0.130 0.017 0.025 0.044 0.026 0.035 0.035 0.025 0.044 0.041 0.048 0.056 0.064 0.026 0.034 0.055 0.036 0.054 0.063 0.041 0.053 0.053 0.043 0.054 0.047 0.044 0.058 0.076 0.082 0.087 0.096 0.060 0.072 0.089 0.035 0.048 0.060 0.037 0.056 0.076 32 32 24 26 28 32 27 24 30 17 21 24 19 21 13 21 18 19 14 18 24 19 25 35 16 16 16 15 22 23 7 11 12 14 22 25 14 19 21 The values for Dwadd were calculated, using Eq. (1), from the water contents for additives alone (wadd) and initial slopes of the lines for the relationship between water content a sample containing 1 g of sucrose and the amount of additive added to 1 g of sucrose (dW/dcadd). DOI 10.1002/jps JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 4674 IMAMURA ET AL. measurement of the Tg values for sucrose–G6P and – GP mixtures that would be expected to be higher than 1308C. Furthermore, the Tg values for amorphous matrices formed solely by adding PA, b-, b-cyclodextrin, and pullulans also could not be measured because they were higher than the usable upper limit temperature of the DSC pan (1808C). The measured Tg values of the representative sugar–additive mixtures rehumidified at different RHs are plotted as a function of additive content and are shown in Figure 3. Polysaccharides, cyclodextrins, and PVPs clearly show different additive content dependences for Tg from low-molecularweight additives with ionizable groups (see Fig. SI2 in Supplemental Information), similar to the case for the relationship between water content and additive composition, as described above: the addition of largesized additives results in a significant increase in Tg in the additive content region above 40% (Fig. 3a). When the RH is 33%, a marked rise of Tg is also Figure 3. Glass transition temperatures, Tg, of amorphous sucrose (a) dextran 20k and (b) glucose 6-phosphate (G6P). RHs for rehumidification were 11% (triangles), 23% (circles), and 33% (diamonds). Results for thoroughly dehydrated samples (RH 0%) are represented by squares. JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 observed in the low additive content region below ca. 25%. On the other hand, in the case of small-ionized additives (G6P, GP, GA, and PA), the Tg value increases significantly as the additive content increases from zero and shows an upward convex curve with respect to additive content (Fig. 3b). However, the increase in Tg by the addition of smallionized additive at RHs 11% is much smaller than that at RH 0%. In a binary system of sugar and additive, three types of intermolecular interactions, namely, hydrogen bond formation between sugar molecules, between sugar and additive, and between additive molecules, are possible. Sugar–sugar and sugar– additive hydrogen bonds are dominant at low additive contents and when the additive content increases above a certain level, additive–additive interactions become significant, while sugar–sugar hydrogen bonds decrease significantly and essentially disappear. Considering these findings, the marked increase in Tg, observed in the low additive content range for mixtures containing small-ionized additives (Fig. 3b), suggest that sugar–additive interactions are stronger than sugar–sugar hydrogen bonds. This is in good agreement with the conclusions based on the water sorption of the sugar–additive mixtures (Fig. 1b), as described above. On the other hand, hydrogen bonds between sucrose and large-sized additives are considered to be approximately equal in strength, or only slightly stronger than sucrose– sucrose hydrogen bonds, as indicated by quite the slight increase in Tg in the low additive content region at RH 0–23%. Whereas marked increases in Tg in the additive content range (<25%) at RH 33% were observed in our previous study13,24 and explained as follows:13,24 hydration water for an amorphous sugar matrix serves to weaken the mean strength of interactions holding the matrix together. When the strength of the mean interaction for the matrix is decreased below that for sucrose–additive interactions, sucrose–additive interactions become more relevant and can contribute to holding the matrix in the solid phase and the consequent increase in Tg. The marked increase in Tg in the additive content range above 40% can be attributed to the formation of intermolecular interactions between the large molecular sized additives, as indicated by the much higher Tg values for the additives alone than for sucrose. As shown in Figure 3b, the sucrose–G6P mixture exhibited a maximum at around a 50% additive content when the RH is 33%. The Tg values for mixtures containing potassium phosphate and GP are also considered to have a maximum at certain additive contents although the Tg values for the GP or potassium phosphate contents above 40% could not be measured because of the significant collapse that occurred during freeze-drying, as described DOI 10.1002/jps PHYSICAL PROPERTIES OF SUCROSE–ADDITIVE MIXTURES 4675 above (see Fig. SI2 in Supplemental Information). On the other hand, some equations related to correlating the Tg values of a binary system with the composition have been reported.25,30,31,32 Such Tg-composition relationships having a maximum Tg value cannot be approximated by the correlation equations proposed by Fox and Flory,25 Gordon and Taylor,30 and Couchman and Karasz,31 which assume that two components that make up the system of interest are miscible and that the free volumes of the two components are additive, but the equations proposed by Kwei32 and the Schneider equations33 that include the contribution of interactions between the two components can be used successfully.34 This appears to support the above consideration regarding the contribution of sugar–additive interactions to Tg. The increase in Tg of amorphous sugars by the presence of phosphate salts has been reported by Ohtake et al.18 who concluded that this was due to the fact that phosphate interacts with sugar hydroxyl groups more tightly than other sugar molecules, based on FTIR analyses of sugar–phosphate mixtures.18 The marked increase in Tg by the addition of GP, G6P, and PA also appear to be due to hydrogen bond formation between phosphate and sucrose hydroxyl groups. It was found that the Tg values for mixtures with phosphate compound mixtures was higher than that for a mixture containing a phosphate salt at a given additive content (see Fig. SI2 in Supplemental Information), probably because the covalent bond to a pyranose ring greatly restricts the motion of the phosphate, which is responsible for a glass-to-rubber transition. The Tg values for amorphous sucrose containing 20% PA was measured at different pHs (Fig. 4). As shown in Figure 4, an increase in pH tends to result in an increase in the Tg of a sucrose–PA mixture, which is in agreement with the reported pH dependence of Tg for amorphous sugars containing phosphate salts.18 This indicates that the—PO4Na2 group is a strong contributor to the increase in Tg by the addition of PA. The addition of GA increases the Tg value to a greater extent than xanthan and hyaluronic acid at RH0% although xanthan and hyaluronic acid also contain carboxylic groups as well as GA (see Fig. SI2 in Supplemental Information; 89, 70, and 788C at 25% GA, xanthan, and HA, respectively). This may be closely related to the distribution of carboxylic groups, which are probably responsible for the Tg increase: the carboxylic groups of xanthan and HA are microscopically localized around the main chains while those of GA are distributed over the entire sample at the molecular level. Locally formed hydrogen bonds between polysaccharide carboxylic groups and sucrose hydroxyl groups would not serve to strengthen the amorphous sucrose matrix as effectively as uniformly distributed hydrogen bonds would. The Tg value for an amorphous sugar matrix decreases with increasing amounts of sorbed water.19 In order to compare the effects of the various additives on the sensitivity of Tg to the water content, the average decrease in Tg for the sucrose–additive mixtures per 0.01 g/g-dry matter of water content, DTg/w0.01 (8C/[0.01 g-water/g-dry sample]) were derived from the water contents and Tg values at different RHs and are shown in Figure 5 (and Fig. SI3 in Supplemental Information). In the case of phosphate salts, PA, and GA, the decrease in Tg with increasing water content became less significant with increasing water content. Hence, the DTg/w0.01 values for amorphous sucrose containing these additives were determined solely from Tg and water content data for RHs 0 and 11%. As shown in Figure 5, the effects of various additives on DTg/w0.01 values are also classified into two classes. The additions of polysaccharides, CDs, and PVPs do not significantly change the sensitivity of Tg to an increase in water content, as shown in Figure 4. Tg of amorphous sucrose containing 20 wt.% of phytic acid at different pHs. RH was 0%. Figure 5. Changes in Tg of amorphous sucrose–additive mixtures due to increase in water content by 0.01 g-water/gdry matter, DTg/Dw0.01. Additives were dextran 20k (open circles) and glucose 6-phosphate (closed circles). DOI 10.1002/jps JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 4676 IMAMURA ET AL. Figure 5. In contrast, in the presence of phosphate compounds (G6P, GP, PA, potassium phosphate) and GA, the decrease in Tg due to the increased water content is greater than that for sucrose alone (Fig. 5). As described above, the addition of these additives significantly increases Tg in the thoroughly dehydrated state (RH 0%) (Fig. 3b) while it increases the amount of sorbed water (Fig. 1b). Consequently, the effect of small-ionized additive on significantly increasing Tg would be somewhat compensated by the increase in the amount of sorbed water, resulting in the increase in the sensitivity of Tg to the water content in the rehumidified state (RHs 11%, 23%, and 33%). This may be the reason for why the increase in Tg values as the result of the addition of small-ionized additives is much smaller at RHs 11% than at RH 0%. Stabilizing Effect of Sugar–Additive Mixtures on Enzyme Activity during Freeze-Drying Figure 6 shows residual ALP activities after freezedrying in the presence of various combinations of sucrose and additives as well as for sucrose alone. In the absence of any stabilizing agent, the ALP activity was decreased below the limit of detection, and when a 50-mg/mL solution of sucrose was solely added to the ALP solution, about 94% of the ALP activity was maintained after freeze-drying. Alternatively, the remaining ALP activities after freeze-drying with different concentrations of sucrose were also measured and found to reach a plateau at the sucrose content 10 mg/mL. The ALP concentration also did not affect the remaining ALP activity in the tested range (10–200 ng/mL). Hence, the remaining ALP activities shown in Figure 6 are considered to be the maximum values respectively for sucrose and probably various compositions of sucrose–additive mixtures. Mixtures containing dextran 6k, phosphate salts, G6P, and GP also show an ALP activity approxi- Figure 6. Remaining ALP activities in different sucrose– additive mixtures after freeze-drying. Deviations in relative remaining ALP activities for more than three measurements were within 7% of the average. JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010 mately equal to or slightly lower than the sucrose alone sample in the low additive content range below 25 wt.%. The ALP activity for sucrose–PA and –GA mixtures were decreased by 20% during freezedrying at additive contents of 10–25%. The addition of dextran 20k and b-CD resulted in a marked decrease in residual ALP activity. When the additive content was increased above that value, the residual ALP activity was dramatically decreased, except for the case of GA. It is noteworthy that the addition of more than 50 wt.% of PA completely abolishes ALP activity during freeze-drying. Considering these experimental results, the protein-stabilization effect and the physical stability of a sugar–additive mixture generally appears to be in a dilemmatic relationship: a sugar–additive mixture having a higher Tg tends to show a lower residual ALP activity after freeze-drying. On the other hand, phosphate salts and GA may be the most effective of the tested additives because ALP activity was maintained at relatively constant levels, even at comparatively high additive contents. The addition of small amounts of dextran 6k may be effective for use as an additive component under humid conditions, as opposed to K-phosphate and GA, because mixtures containing phosphate salts and GA show a marked decrease in Tg due to water sorption, as shown in Figure 5. CONCLUSION One possible strategy for improving both the proteinstabilizing effect and physical stability of an amorphous sugar matrix is to combine disaccharides, which are responsible for protein stabilization, with an additive, which functions to hold the matrix in place.5,6 In this study, amorphous sucrose matrices containing various types and contents of additive substances were prepared by freeze-drying and the effects of the additives on water sorption behavior, glass-to-rubber transition temperatures, and protein stabilization during freeze-drying were investigated. The additives tested could be classified into two groups by their effect on water sorption and Tg, and both groups of additives had both merits and demerits: the addition of polysaccharides, cyclodextrins, or PVPs gave only a relatively small increase in Tg in the low additive content range but decreased the water sorption. 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JOURNAL OF PHARMACEUTICAL SCIENCES, VOL. 99, NO. 11, NOVEMBER 2010
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