A PROMISING NEW ON-LINE METHOD OF TAR QUANTIFICATION BY MASS SPECTROMETRY DURING STEAM GASIFICATION OF BIOMASS F. DEFOORT, S. THIERY, S. RAVEL, F. LABALETTE#, M. CAMPARGUE* CEA, DRT, LITEN/DTBH/LTB, 17 rue des Martyrs; 38054 Grenoble Cedex 9; France # GIE-Arvalis ONIDOL Paris France * RAGT Energie SAS Albi France Corresponding author: [email protected] – phone: 33-(0)4 38 78 46 53 – fax: 33-(0)4 38 78 52 51 ABSTRACT: This paper presents a method of measuring on line ppbv level of BTX and PAH tar for biomass gasification applications. This method is based on the Ion Molecule Reaction (IMR) mass spectrometer principle. Due to the low energy of ionisation of Hg, Xe or Kr almost no overlapping spectra can damage the interpretation of the detected results. IMR-MS results of concentrated and trace tars are presented after a bubbling fluidized bed and a tar cracker respectively. Results are compared with others tar measurement methods such as micro gas chromatography for benzene and toluene or Tar Protocol or Solid Phase Adsorption technique for BTX and Polycyclic Aromatic Hydrocarbon (PAH) giving good confidence to the results. Keywords: tar, measurement, gasification, biomass, syngas 1 INTRODUCTION Contaminants such as tar present in the gas obtained from the biomass gasification are important to be measured online for detecting rapidly their variations which may induce saturation of the gas cleaning systems or degradation of the catalysts used for fuel synthesis. Furthermore it is necessary to find an online method able to measure tar at ppbv level after gas cleaning systems. On line measurements of BTX (Benzene, Toluene, Xylene) are currently made by micro-gas chromatography with a thermal conductimetry detector (µGC-TCD) above several ppmv (50 mg/Nm3) [1]. Heavier tars PAH (Polycyclic Aromatic Hydrocarbon) as naphthalene by FTIR (Fourier Transform Infra-Red) [2] or naphthalene, fluoranthene and pyrene by LIF (Laser Induced Fluorescence) [3], [4], [5] can also be measured on line directly in the gas phase but again above several ppmv level for FTIR or present strong interferences with other species present in the gas for LIF. Molecular beam mass spectrometry (MBMS) is an on line method to measure all tars from BTX to PAHs and even more [6] using a specific gas sampling to collect condensable species thanks to a molecular beam inlet system. But this method suffers from the conventional high ionization energy (70 eV) due to the electronic impact method. Therefore the major draw-back with this instrument is the fragmentation of molecules leading to complex mass spectra and multiple overlapping intensities in complex gas mixtures. To overcome this limitation several soft ionizations have been used with photoionization techniques such as Resonance-enhanced multiphoton ionization (REMPI) or single-photon ionization (SPI) with Time-of-flight mass spectrometry (TOFMS) [7], however, only identification and no quantification are performed. Other methods measuring online total tar contents exist, such as the ECN Tar Dew Point [8], the FID (Flame Ionization Detector) tar analyzer (TA 120-3) currently used by IFK U. of Stuttgart [9] or the PID (Photo-ionization detection) tar analyzer recently developed by [10] but the nature of the species is not known for these methods. This paper presents a soft ionization mass spectrometry method based on the Ion Molecule Reaction (IMR) mass spectrometer (MS) principle. Such IMR-MS method has already been used to measure online major components (CO, CO2 etc) as well as some inorganic (SO2, NO) or organic (benzene, acetaldehyde) pollutants at the exhaust of incineration processes [11], [12]. However this method has never measured the composition of a syngas from a biomass gasification process. 2 EXPERIMENTAL 2.1 IMR-MS Principle of the method: The IMR method is wellknown in ion physics. It is an important path of primary ion loss in a plasma and can be represented as: A+ + G = G+ + A [eq.1] Ion molecule reaction The monograph by Harrison is especially recommended for further reading [13]. A simplified description is given in our paper. IMR-MS method is similar to CI-MS (Chemical Ionization Mass Spectrometry) but one of the differences is that the primary ion source is run with an inert gas such as Hg, Xe, Kr instead of a chemical gas such as NH3, CH4 or N2/H2O mixture. The main pathway in IMR-MS to ionize a sampling gas G with a primary inert gas ion A+ (A= Hg, Xe or Kr) is a charge transfer as in [eq.1]. For CI-MS more complex ionization pathways are occurring as protons transfer [Eq.2] G + [NH4]+ → [GH]+ + NH3 [eq.2] The principle of the IMR-MS method is shown in Figure 1. Chamber of primary ion generation Reaction chamber Quadrupole ion separation Octopole ion guide A A+ Inert gas A = Kr, Xe or Hg A + e- A+ + 2 e- Ion detector G+ Mass spectra sampled Gas G A+ + G G+ + A Ion Molecule Reaction Figure 1: IMR-MS principle (partly reported from [14]) An inert gas (Hg, Xe or Kr) is ionized by electron impact in the chamber of primary ion ionization as: A + e = A+ + 2e technical characteristics are summarized in Table 1. The apparatus is equipped with a combined primary ion source for Kr, Xe and Hg. [eq.3] primary ionisation Primary ions are conducted to the reaction chamber through a high frequency octopole ion guide. Here the primary ions react with the sampled gas G with the Ion molecule reaction [eq.1]. Contrary to CI-MS, the chamber of primary ion generation and the reaction chamber are separated in IMR-MS. In addition, the Ion molecule reaction happens with a high vacuum of ~10-4 mbar for IMR-MS (CI-MS about 1 mbar). The ions G+ generated are conducted to a classical quadrupole and a downstream counter to be separated (mass separation), detected and quantified. The ion molecule reaction [eq.1] can only occur if the ionisation potential of the primary ion A is higher than the one of the gas sample G. Figure 2 shows the ionisation potential of several molecules of interest and to the inert gas Hg, Xe and Kr. Figure 3: photo of the Airsense apparatus Table 1: Technical details of the Airsense apparatus Mass range Resolution Analysis time Measuring range Response time Lower detection limit Drift concentration Reproducibility Accuracy Figure 2: ionization potential of several molecules For example the ionisation potential of mercury (IP(Hg)= 10.43 eV) is higher than the one of BTX, PAHs and thiophene (C4H4S). If the excess energy IP(Hg) – IP(G) is small (~< 1 eV) no fragmentation will occur otherwise it might be used to break the weakest bond of the ionised molecule leaving a lower molecular weight fragment ion. Mercury is able to ionize these species almost without fragmentation as the Hg excess energy is small. Figure 2 shows also that NH3, H2S and C2H4 can be ionized by mercury. Xenon (IP(Xe)= 12.12 eV) is able to ionize COS, CH4, C2H2, C2H6 and H2O. Kripton (IP(Kr)= 13.99 eV) is able to ionize CO, CO2, HCl and HCN. Finally all syngas molecules can be measured by these three inert ionized gases. Mercury primary ionized gas is the best case as it is not sensitive to species having higher ionization potential than Hg. The Hg mass spectrum is simpler than the Xe one that is itself simpler than the Kr one. A careful study must be done with Xe and Kr to check if there is a mass overlapping due to isotopes and fragmentation. Apparatus tested: The IMR mass spectrometer apparatus tested in this work is called “Airsense” and it has been developed by an Austrian company (V&F analyze: www.vandf.com). It was rented for one month at CEA grenoble. It is currently used by V&F customers mainly for automotive, food, beverages & tobacco applications but also for medical use [14], [15]. It has never been used to analyse syngas. A picture of the apparatus is shown in Figure 3. It is very compact (59x65x73cm) and easy to carry (100kg - wheels). Its 0 – 512 amu < 1 amu > 1 msec 104 T90 < 50 msec < 1 ppb (Benzene in air) < 10 ppb (Benzene in exhaust gas) < ± 5% over 12 h (1ppm Benzene) < ± 3% (1ppm Benzene) < ± 2% (1ppm Benzene) To avoid condensation of water and condensable species (tars, NH4Cl) a heated (180°C) low pressure capillary samples the gas of the process (Figure 4). A small filter is positioned just before the capillary to avoid clogging by dust or deposits. A dilution with a neutral gas is possible just entering the vacuum chamber. Figure 4: photo of the heated capillary sampling line The software is able to pilot the apparatus with two modes: 1- The “scan” mode where all masses from 1 to 500 amu are scanned for each ion source. This mode allows isotopes and overlapping to be checked and the choice of the correct amu to record during the process. 2- The “monitoring” mode, in which more than 20 mass amu for each of the three ion sources are recorded versus time. This allows the tracking of the process versus time for the selected amu. 2.2 Gasification tests and tar measurement methods Gasification tests were performed to measure tars in concentrated as well as in trace amounts. Concentrated tar measurements were performed at the exhaust of the fluidized bed facility (LFHT) developed at CEAGrenoble and traces at the exhaust of the tar cracker (gas reforming) reactor (PEGASE). Both facilities are linked by an insulated line, heated to 800°C in order to avoid condensation of inorganic species. Full description of both facilities is emphasized in [16]. Steam gasification of straw at 850°C 2 bar (S/B = 2g/g) 1kg/h has been performed in the fluidized bed. The temperature of the tar cracker has been set at 1400°C. Figure 5 is a schematic view of the facilities where tars sampling are presented. Figure 5: Schematic view of the pilot scale facilities LFHT linked to PEGASE and gas analysis methods allow measurements of BTX and PAHs. TP allows measurement above ppmv and SPA above roughly 10 ppbv [1]. 3 RESULTS 3.1 Mass spectra An example of syngas mass spectra acquired on wet gas (dilution 4:1) at the exhaust of the fluidized bed with the mercury ions source is presented in Figure 6a and 6b for mass 10 to 100 and 100 to 200 respectively. Fluidized bed a: mass 10 to 100 amu Fluidized bed Sampling is possible before and after the cold traps for both facilities. The IMR-MS measurements were performed in both places to check the accuracy of results in dry and wet gas and to measure steam content on wet gas. A dilution factor of 4 with nitrogen was applied for wet sampling before cold traps. No dilution was applied on dry gas after cold trap. Calibration of the apparatus was done for BTX, steam and some other components (H2S, COS, NH3, HCN, HCl, CH4, C2H4). No calibration was done for naphthalene, PAH and thiophene. It is known by V&F that the sensitivity of these components is very close to benzene. Then the same cps/ppmv was given to these components. IMR-MS records are every 25 seconds. Other tar measurement methods were performed in order to compare the results between them and the IMRMS one. BTX tars C6H6, C7H8 C8H10 are measured on line by micro-Gas Chromatography (µGC) coupled with Thermal Conductivity Detectors (TCD). As dry gas is necessary for this apparatus, gas is sampled after the cold traps. Other species are also analyzed by µGC as the analyzer is equipped with four columns allowing the measurement of Ar, CO2, CO, CH4, N2, H2, C2H2, C2H4, C2H6, C3H8 and H2S and COS. Every three minutes a spectrum is acquired. This method allows measurement of BTX above several ppmv. Two other tar measurements methods are also implemented: the well known tar protocol method (TP) [17] and the solid phase adsorption SPA method [18]. Both methods are off line and based on condensation of tar in liquid phase (isopropanol) thanks to an impinger train for TP and in a solid amino phase adsorbent for the SPA. Gas is sampled before the cold trap in order to measure condensable heavy tar such as PAHs. Liquid samples of TP and SPA probe are analyzed later by gas chromatography (GC) with a flame ionization detector (FID) and after a thermal desorption for SPA. Both b: mass 100 to 200 amu Figure 6: Mass spectra at the exhaust of LFHT (wet gas) It is observed that the masses corresponding to benzene, toluene, thiophene, phenol and some PAHs (indene, acenaphthylene, biphenyl + acenaphtene, fluorene, phenanthrene+ antharcene) are well defined. The other masses observed are from their isotopes. Calculations of the isotopic ratio are in line with the intensity ratio measured in Figure 6. Furthermore it is observed that some others masses corresponding to some inorganics such as H2S NH3 or hydrocarbon C2H4 are present (Figure 6a). 3.2 Concentrated tars Figures 7 to 11 present the concentration of benzene, toluene, thiophene some PAHs (indene, acenaphthylene, biphenyl + acenaphtene, fluorene, phenanthrene+ antharcene) recorded versus time at the exhaust of the fluidized bed before the cold traps in wet gas (12:00 to 13:25) and after the cold traps in dry gas (13:25 to 14:40). In these figures the dilution correction and the wet/dry correction have been done to present all results as ppmv dry with neutral gas included. Results obtained are in agreement with expected BTX and PAH values currently obtained in these conditions, i.e. in the 1000 ppmv level for benzene, 50 ppmv for naphthalene, 10 ppmv for toluene and 1 ppmv for PAHs [16], [19]. A very good agreement is observed for Benzene and toluene between the four analytical methods IMRMS/µGC-TCD/TP/SPA. Results are in the 15% relative uncertainties range. Fluidized bed Fluidized bed PAH Benzene (78, Hg) Figure 10: PAH concentration (fluidized bed) Wet gas dry gas Figure 7: Benzene concentration (Fluidized bed) Fluidized bed Wet gas Toluene (92, Hg) dry gas Figure 11 presents the IMR-MS results for thiophene which is between 1 and 10 ppmv. Thiophene is not calibrated and there is no other method to compare. However, it is seen in the literature that thiophene is measured in the 1 to 10 ppmv range in fluidized bed gasification [20]. Fluidized bed Wet gas Thiophene (84, Hg) dry gas Figure 8: Toluene concentration (Fluidized bed) Figure 11: Thiophene concentration (Fluidized bed) Naphthalene IMR-MS results shown in Figure 9 are lower than TP and SPA (factor 2). Taking into account that naphthalene is not calibrated but is linked to the benzene response, the agreement is acceptable. Fluidized bed Naphthalene (128, Hg) Wet gas dry gas Figure 9: Naphthalene concentration (Fluidized bed) PAH results, shown in Figure 10, indicate that IMRMS results are in between TP and SPA results. As naphthalene, PAHs are not calibrated but are linked to benzene response. Accidents observed in the IMR-MS (and in the µGCTCD) records which are in the 10 to 20% relative uncertainties are not significant to process events. However, the accidents above these uncertainties are significant. As an example, it is observed that the apparatus is disconnected to the syngas flux during the TP. A strong decrease of all components is thus observed 25 seconds later. In Figure 11 strong variations of the IMR-MS signal between 10:55 and 11:02 which are related to process event (over pressure in the reactor) are observed . This shows the capability of and the interest in having an on line method even if the example cited is also observed with pressure sensors. A study should be made with compositional change (biomass composition in homogeneity or saturation of a gas cleaning unit). 3.3 Trace tars The Figures 12 and 13 show the concentration of benzene and some PAHs. The other tars were undetectable. In these figures it is observed that results are more consistent in dry gas rather than in wet gas because there is no correction (dilution and dry gas i.e. factor 8) to apply to the dry measurements as it is necessary for the wet one. Indeed, before correction, measurements in wet gas are in the ppb level which is close to the sensitivity limit of the apparatus. Results obtained are in agreement with expected BTX and PAHs values, i.e. hundred and tenth of ppbv respectively, which have already been obtained in this very high temperature condition [16], [21]. Due to the low concentration measured (< 1 ppmv), there are only SPA results available giving acceptable results with IMR-MS. Tar cracker Tar cracker CH4 (16, Xe) Benzene (78, Hg) Wet gas dry gas Figure 15: CH4 concentration (Tar cracker) Wet gas dry gas Fluidized bed H2O (20, Xe) Figure 12: Benzene concentration (Tar cracker) Tar cracker PAH Figure 16: H4O concentration (Fluidized bed) Wet gas dry gas Tar cracker H2S (34, Hg) Figure 13: PAH concentration (Tar cracker) 3.4 Other results Good results are also obtained for other components present in the syngas as C2H4, CH4, H2O, H2S, COS (Figure 14 to 18). These results are always in some agreement with another method giving confidence in this IMR-MS method for such syngas species. However some improvements must be done for some species such as COS, NH3, HCN, and HCl. For example for COS (Figure 18), it is observed that it is correctly measured in mass 60 with the Xenon primary ion in dry gas. But in wet gas, there is a strong overlap which must be identified and then taken into account in the software. Fluidized bed Wet gas dry gas Figure 17: H2S concentration (Tar cracker) Fluidized bed COS (60, Xe) C2H4 (28,Hg) dry gas Wet gas Figure 18: COS concentration (Fluidized bed) Wet gas dry gas Figure 14: C2H4 concentration (Fluidized bed) 7 CONCLUSIONS The IMR-MS method has measured concentrated and traces tar on line successfully for the first time in a real syngas at the exhaust of the high temperature fluidized bed reactor (LFHT) at the CEA Grenoble during steam gasification of straw and at the exhaust of the high temperature reactor tar cracker (PEGASE). Comparison with other tar measurements methods such as µGCD-TCD, the Tar Protocol and SPA accords having high confidence in this new promising method. Some improvements should be made, such as the calibration of the IMR-MS apparatus with PAHs and thiophene to have higher confidence in the measurement. A major interest of the method is its capability to measure major gas, tar and inorganic pollutants in one apparatus. 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