To: Technical Cooperation Division, Trade and Economic Cooperation Bureau, Ministry of Economy, Trade and Industry Business strengthening of the Asia Industrial infrastructure in 2015 Investigation on design support of automobile industry system in South Africa <Proposal> Mar. 9, 2016 GENDAI Advanced Studies Research Organization Table of Contents Ⅰ.Background・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1 Ⅱ.Present condition of automobile industry・・・・・・・ 2 Ⅲ.Problems of automobile policy・・・・・・・・・・・・・・・・8 Ⅳ. Case in competitive country:Thailand ・・・・・ 14 Ⅴ.Proposal for post-2020・・・・・・・・・・・・・・・・・・ 16 Ⅰ. Background ■ South Africa’s real GDP growth rate has been at a low level of 1-2%, because of the depression of export of mineral resources, the deficit of finance balance and current balance, depreciation of rand, the high inflation rate, increase in the policy rate for inflation control, a high the unemployment rate (25 %) and social inequality. ■ To escape from such circumstances, the economic structure must be restructured from the one depending on resources and external factors to the one focusing on the industry which has big impacts on job creation and is independent of the external factors. The automobile industry which accounts for 7.2% of GDP has a feature of broad related industries and has a greater job creation effect. ■ However, the automotive industry in South Africa is stagnant due to the slowdown of domestic/foreign and domestic automobile market won’t expand significantly in the next few years. Competition intensified as Thailand, India and Mexico have entered into the global automobile market and South Africa’s status won’t be guaranteed. ■ In order for the automobile industry in South Africa to contribute to the achievement of the social and the economic goals – strengthening the domestic economy through job creation and reduction of the social gaps, and securing the nation’s competitive position in the global market-, it is necessary to review the present policies, introduce the new automobile industry policies that promote the development of related industries, and enhance the nation’s competitive edge. 1 Ⅱ. Present condition of automobile industry ■ 2014:Production volume of vehicles-566k units (24th in the world), Sales volume-645k units (22th). 2013:Owned vehicles-9.526million units (22th). South Africa is in the semideveloped position in the world. Owned vehicle per 1,000 people (R/1000) is 180 units and it’s entering into the latter half period of the motorization era (R/1000:51250 units). ■ The proportion of the value added in the automobile/components production was 30 %. 7 OEMs invested more than 24 billion rand during the last five years. ⇒ The automobile industry policy in South Africa including MIDP and APDP attained successful results. ■ Figure 1 Production, sales, import/export volume of vehicles in South Africa Ten thousands 80.0 70.0 60.0 50.0 production 40.0 domestic sale export 30.0 import 20.0 10.0 0.0 199419951996199719981999200020012002200320042005200620072008200920102011201220132014 Source:NAAMSA year 2 Ⅱ. Present condition of automobile industry ■ While the South Africa automobile industry did show steady development, there are problems and risks in terms of global competition. ・South Africa is less satisfactory with Demography, Vehicle, Vehicle component. Especially, it is left behind in terms of production, sales and exports when compared to Thailand that resembles demographic and economic conditions. Also, there is difference in the speed of growth. 400.0 350.0 300.0 South Africa 250.0 Thailand 200.0 India Mexico 150.0 Brazil 100.0 50.0 0.0 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 Source:OICA, JAMA etc. year ■ Figure 4 Sales volume of vehicles in South Africa Ten Thousands and its competitors 400.0 350.0 300.0 South Africa 250.0 Thailand 200.0 India 150.0 Mexico 100.0 Brazil 50.0 Source:OICA, JAMA etc. 2014 2013 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 0.0 2000 202.8 2346.6 IMF 11572.7 3969.5 OICA 314.6 349.8 Automotive Industry 36.0 Associations 11.3 4911.2 10911.5 Global Trade 5824.7 Atlas 10184.7 450.0 1999 Source 1998 Brazil 1997 India Mexico 1275.9 119.7 2051.2 1291.1 1607.7 10784.5 2501.1 3487.0 384.4 336.8 317.7 117.1 70.8 276.7 18.4 81.6 6766.9 53956.1 245.3 10759.9 5748.0 38959.6 5483.0 34248.8 1996 South Africa Thailand 53.1 68.7 379.6 404.8 6482.8 5896.4 939.9 1392.2 56.6 188.1 64.5 88.2 27.7 112.8 49.6 60.0 7491.7 16740.8 5922.5 1723.8 1357.6 10216.5 1762.4 8305.4 1995 Units Population mil. Nominal GDP USD bn. Nominal GDP per capita USD Units in Operation mil.(2013) Production of Vehicles ten thousand units Sales of Vehicles ten thousand units Export of Vehicles ten thousand units Export Rate % Export of Vehicles USD, mil. Import of Vehicles USD, mil. Export of automobile components USD, mil. Import of automobile components USD, mil. ■ Figure 3 Production volume of vehicles in South Africa and its competitors Ten Thousands 1994 ■ Figure 2 Comparison of the automobile industry between South Africa and its competitors (2014) year 3 Ⅱ. Present condition of automobile industry ■ As regard to competitive factors, South Africa is less satisfactory. ・Labor cost:Wage level is two times higher than Thailand, India and Mexico ・Procurement cost Index:Western Europe=100, South Arica=108∼110, Thailand=92, Mexico=89, India=84 ・Competitiveness Index (Vehicle, Components):India, Thailand and Mexico are higher level than South Africa. ・Entrants of automobile components makers(Europe, US, Japan):Very limited relative to competitive countries. ■ Figure 5 Wages of South Africa and competitors ■ Figure 7 Competitiveness index (manufacturing sector) ○Vehicle South Africa Johannesburg 728 5413 5032 Worker Engineer Middle manager Thailand Bangkok 363 669 1461 India Mexico New Dehli Mexico City 369 259.53∼360.8 719 784.88∼1932.17 1722 2163.28∼3342 Brazil San Paulo 1044.41 4940.33 7718.45 0.150 0.800 0.100 0.050 0.600 South Africa 0.400 0.200 0.000 South Africa -0.050 Thailand India -0.100 India Brazil -0.200 0.000 Thailand Mexico -0.400 Mexico -0.150 Brazil -0.200 -0.250 -0.300 -0.600 2010 Source:JETRO ”Comparison in Investment Costs” ○Automobile component 1.000 2011 2012 2013 2010 2014 year 2011 2012 2013 2014 year Source:Originally created based on the Global Trade Atlas ■ Figure 6 Procurement cost of South Africa and ■ Figure 8 Entrants of automobile components makers from Europe, U.S. and Japan competitors (Western countries=100) Brazil Brazil Mexico Mexico India India Thailand Thailand Japanes Western South Africa South Africa Western Europe 0 0 20 40 60 80 100 Source:FOURIN “World Automotive Monthly Report No.345 2014.5” 120 200 400 600 Note:Ratio of shareholding is more than 20% Source:MARKLINES 800 1000 1200 4 Ⅱ. Present condition of automobile industry ■Export markets:Competition intensified with competitive countries and new entrants including Morocco. ・Neighboring countries acquired larger share than South Africa because of geographical advantage and regional economic accord(Turkey for EU28, Mexico for US, Thailand for Australia) ■ Figure 9 Import amount of vehicle in major export destinations from the top 5, South Africa and the competitors (million dollar) 【EU28】 【US】 ○HS870323:Cylinder capacity: more than 1.5L, less than or equal to 3L(GE) ①HS870322:Cylinder capacity: more than1L, less than or equal to 1.5L(GE) 25,000.0 2,000.0 Japan Turkey South Korea 1,500.0 India Japan 1,000.0 Mexico Canada 20,000.0 Mexico 15,000.0 Germany 10,000.0 Hungary South Korea South Africa South Africa 500.0 Morocco Thailand 0.0 2010 2011 2012 2013 2014 Brazil 5,000.0 Turkey Brazil 0.0 Thailand 2010 2011 2012 2013 2014 India 【Australia】 ②HS870421:Gross weight: less than or equal to 5t(DE) ○HS870323:Cylinder capacity: more than 1.5L, less than or equal to 3L(GE) 4,000.0 3,500.0 Turkey 3,000.0 Thailand 2,500.0 South Africa 2,000.0 Morocco 1,500.0 Argentine 1,000.0 Brazil 500.0 India Mexico 0.0 2010 2011 Source:Global Trade Atlas 2012 2013 2014 4,500.0 4,000.0 3,500.0 3,000.0 2,500.0 2,000.0 1,500.0 1,000.0 500.0 0.0 Japan Germany South Korea Thailand U.S.A South Africa Mexico Turkey 2010 2011 2012 2013 2014 Note:GE(Spark-ignition internal combustion reciprocating piston engine, DE(Compression-ignition internal combustion piston engine) 5 Ⅱ. Present condition of automobile industry ■Global competition has intensified in the Sub Saharan region which is the main export market of South Africa. ■ Figure 10 Top five export destinations of vehicle from South Africa by item HS code Item 2012 2013 2014 3,558.2 3,353.0 4,361.1 4.0 7.4 786.8 ■ Figure 11 Top five export destinations of vehicle from India by item million dollar, % Export Destination(share) 3rd 4th Japan Belgium (13.2) (10.5) Item 2nd Germany (15.1) 93.7 Germany (77.2) Swaziland (6.7) Botswana (5.1) Mozambique (3.1) Namibia (2.6) 793.9 805.8 Germany (47.2) Japan (30.5) Australia (10.1) Namibia (5.2) Botswana (2.0) 2267.7 2139.6 2480.1 U.S.A (45.6) Japan (8.3) Australia (7.6) Singapore (6.3) Namibia (6.1) 214.7 29.5 73.1 Botswana (28.4) Namibia (24.9) France (8.4) Belgium (7.3) Malaysia (6.5) 95.2 68.0 64.6 Germany (94.7) Namibia (2.5) Swaziland (0.8) Botswana (0.4) Madagascar (0.3) 8703.31 Cylinder Capacity not over1.5L(DE) 112.0 228.1 665.6 70.1 79.1 159.4 Japan (18.5) Namibia (16.4) Germany (7.5) France (11.9) Australia (7.2) Zambia (9.9) Namibia (2.2) Botswana (9.7) 8703.32 8703.33 Cylinder Capacity over 2.5L(DE) Belgium (58.8) U.K. (23.1) Motor Vehicles for the Transport of Goods 2706.9 2634.6 3035.5 Namibia (11.2) U.K. (10.3) Belgium (9.4) Germany (9.0) Botswana (5.3) 8704 8704.21 GVW not over 5metric tons(DE) 2196.2 2141.7 2388.8 U.K. (12.9) Belgium (11.6) Germany (11.3) Namibia (7.4) Algeria (5.5) GVW over5 not over 20 metric tons(DE) 66.8 51.8 135.5 Namibia (38.8) Mozambique (19.4) Botswana (10.2) Swaziland (7.9) Zimbabwe (7.8) 8704.22 8704.23 GVW over 20 metric tons(DE) 46.7 40.0 59.0 Namibia (40.5) Botswana (9.6) Zimbabwe (9.2) Mozambique (7.9) Swaziland (7.8) 8704.23 GVW over 20 metric tons(DE) 8704.31 GVW not over 5metric tons(GE) 168.4 200.2 283.2 0.7 3.5 6.6 Nigeria (37.0) Namibia (64.5) Namibia (25.1) Swaziland (15.4) Saudi Arabia (18.5) Mozambique (6.5) Botswana (7.6) Lesotho (3.8) Algeria (2.2) Botswana (3.3) 8703 Motor cars 8703.21 Cylinder Capacity not over1L(GE) 8703.22 Cylinder Capacity over1L but not over1.5L(GE) 8703.23 Cylinder Capacity over 1.5L but not over3L(GE) 8703.24 Cylinder Capacity over 3L(GE) 8703.31 Cylinder Capacity not over1.5L(DE) 8703.32 8704 8704.22 Cylinder Capacity over 1.5L but not over2.5L(DE) 8704.32 GVW 5 metric tons(GE) Source: Global Trade Atlas 5th Australia (7.3) HS Code 1st U.S.A (26.0) 2014 Export Value million dollar, % Export Destination(share) 3rd 4th U.K. Algeria (7.0) (5.3) 1st Mexico (13.6) 2nd South Africa (12.6) Nigeria (15.2) Srilanka (10.0) Botswana (8.6) U.K. (6.8) Bangladesh (5.7) South Africa (16.6) Mexico (77.4) Bhutan (28.0) Algeria (9.0) South Africa (5.6) U.K. (23.3) UAE (8.1) Taiwan (4.7) Nepal (18.1) U.K. (6.9) Chile (3.2) UAE (14.3) Australia (5.2) Moambique (1.8) Germany (11.1) 388.7 South Africa (23.3) U.K. (23.0) Italy (19.3) France (8.7) Spain (4.8) 93.0 Mexico (66.9) Nepal (11.4) Tunisia (8.1) South Africa (5.5) Qatar (1.5) 8703.33 Cylinder Capacity over 2.5L(DE) 12.5 Nepal (67.7) Angola (13.0) Germany (5.9) Bhutan (5.1) U.K. (2.4) Motor Vehicles for the Transport of Goods 684.5 Bangladesh (23.7) Srilanka (12.2) South Africa (7.8) Kenya (6.6) Nepal (5.7) 8704.21 GVW not over 5metric tons(DE) 270.5 Srilanka (26.3) Bangladesh (15.0) South Africa (9.4) Tunisia (7.3) Nepal (7.2) GVW over5 not over 20 metric tons(DE) 218.7 Bangladesh (45.7) Nepal (8.0) Kenya (6.2) South Africa (5.4) Srilanka (5.4) 94.9 Kenya (27.0) Bangladesh (22.1) Moambique (10.5) Tanzania (6.0) South Africa (5.6) 8704.31 GVW not over 5metric tons(GE) 3.9 UAE (43.5) Kuwait (22.6) Irak (9.3) Nigeria (3.6) Bangladesh (5.9) 8704.32 GVW 5 metric tons(GE) 1.2 Ghana (63.7) Tanzania (22.4) Guinea (8.3) Russia (3.0) Nigeria (1.7) 8703 Motor cars 8703.21 Cylinder Capacity not over1L(GE) Cylinder Capacity over1L but not over1.5L(GE) Cylinder Capacity over 1.5L 8703.23 but not over3L(GE) 8703.22 8703.24 Cylinder Capacity over 3L(GE) Cylinder Capacity over 1.5L but not over2.5L(DE) 5812.3 1205.6 3270.3 838.0 1.7 5th UAE (4.7) 6 Ⅱ. Present condition of automobile industry ■Evaluating competitive status of South Africa and competitive countries for ‘Domestic market’, ‘Distance from big markets’, ‘Production cost‘ Procurement cost’, ‘Industrial agglomeration’ ・South Africa’s domestic market isn’t so large compared to India and Brazil, it’s located far from developed markets and can’t seek economy of scale ・There aren’t sufficient foreign automobile/components companies to establish broader industry cluster with international competitiveness as production/Procurement cost is relatively high. ■ Figure 12 Fundamental comparisons of automobile industry between South Africa and the competitors Domestic Market Distance from Major Markets Forign Market Access Production Cost Procurement Cost Degree of Agglomeration of Automobile Industry South Africa △ △ ○ △ △ △ Thailand ○ ○ ◎ ◎ ◎ ◎ India ◎ △ △ ◎ ◎ ○ Mexico ○ ◎ ◎ ○ ◎ ◎ Brazil ◎ △ ○ △ △ ○ ・South Africa has steadily developed in such a severe environment because foreign companies see South Africa as the hub of export (e.g. production site for right-hand-drive car) and focus on the export to the target market. ・However, such a form of development is fragile and unstable in that the development is affected by business strategies of the foreign companies that continually consider optimal system. ⇒South Africa is required to improve the cost competitiveness and the technical strength in the changing environment for global competition. 7 Ⅲ. Problems of automobile policy ■ South Africa changed its strategy to the economic liberalization after the removal of economic sanction following the abolition o Apartheid. ■Introduction of MIDP in 1995:Export led development program by reduction of import tariffs on vehicle, setting the limit of tax-free import on components, providing incentives for export product tax credits . ■Introduction of APDP in 2013: South Africa shifted incentives toward domestic production from exports. It clearly expressed policy direction to promote the domestic production. ■ APDP is effective from 2013 to 2020. The policy goals are to increase the production volume to 1.2 million units by 2020, raise the local content ratio, improve the trade balance in automobile related fields and create more jobs. ■Improving investment environment to attract foreign companies:Introduction of ASCCI and ISP as support measures. SEZ bill has been enacted in 2014. 8 Ⅲ. Problems of automobile policy ■ APDP program ○Import Tariff ・Maintaining the policy of reducing MFN tariff set after 1995 when South Africa shifted to economic liberalization. 25% for CBU, 20% for components, 0% for machinery and materials that are unable to source in South Africa. 0% or 5∼10% for component parts depending on the availability in South Africa while maximum tariff rate will be applied to less competitive parts to protect related manufacturing base. ○VAA:Volume Assembly Allowance ・Provides credits to reduce import tariff of essential components so as to support production. ・Duty rebate incentive by taking into account whole sale price vehicle for the companies that produce minimum 50,000 units per annual.(10,000 units from 2016). ・ VAA credits are also applicable to reduce CBU import tariffs and import of components for export purpose under the “re-export tax exemption” program will also be applied. ○PI:Production Incentive ・ PI benefit focuses on value addition within the operations to support production. ・ Duty rebate of CBU/components import tariff depending on value addition which is calculated using formula “FOB-Sourcing cost(import cost of components)-Raw material” ・Particular materials (sourced within SACU region or less competitive) that are chosen by the government are calculated as supplier value addition and qualified for incentive. ○AIS:Automotive Investment System ・ Giving financial help depending on investment value to strengthen and develop R&D, job creation and supply chain. ・Qualifying criteria:Minimum production of 50,000 per annual for automobile company and More than R 10 million sales for components company. 9 Ⅲ. Problems of automobile policy ■ Automobile policies including MIDP and APDP has provided successful results and promoted South Africa to be semi-developed position. Automobile industry has been key industry and accounts for 30% of total manufacturing, attained through the entrant of 7 OEMs. ■ However, current structure of export dependent automobile industry in South Africa is fragile and unstable because of external factors including tougher competition in export markets, change in business strategy of global automobile/component companies and volatility of foreign exchange market. ■ When South Africa see automobile industry as a stable driver of economic growth and source of job creation, it will need to implement development policy that links growth in domestic market and broad foundation of the industry along with promotion of export. ■ In those respects, there are problems in APDP that should be addressed. 10 Ⅲ. Problems of automobile policy ○Problems of APDP 1)The Scheme negatively affect the domestic market in South African The production focused incentive scheme is irrelevant to create synergistic development of demand and production. In addition, the scheme lacks sales promotion incentives. ①The production incentive program based on duty rebates impedes sound growth of the domestic market ・ Both the VAA and PI credits can be used not only to refund tariffs of component items but also to deduct that of CBU imports. ・Under wholesale price based system of the VAA, automobile makers tend to produce high priced models for export to get higher amount of credits, which in turn can be used to refund CBU import tariffs. ・Redundant PI credits are allowed to sell to other companies in cash. ⇒VAA and PI programs unintentionally encourage automobile makers to increase CBU imports, thus; ―limits the number of models for local production ―increase import of entry-level models which would expand the local demand if produced domestically ―encourage the influx of variety kinds of foreign models, which lead to the fragmentation of the market ―foreign and local models cannibalize each other’s sales in a same segment ―as the result, neither programs has succeeded in creating sufficient economies of scale 11 Ⅲ. Problems of automobile policy 2)Those schemes fail to promote the growth and development of the component and parts –supply industries in South Africa The VAA, PI, and AIS incentives are all structured to support automobile makers, thus the supports for component makers are insufficient. ①Production support measures don’t sufficiently promote domestic procurement ・Since VAA’s incentives is based on the production volume , it does not lead to the improvement of local content ratio, it is a production support measure without promoting domestic procurement. ・ The “re-export tax exemption” program allows duty-free import of components of vehicles for export purpose. ・ The PI credits are calculated based on value addition in a production process, not taking account of local component rate. Therefore, the program has failed to promote local procurement. ・Along with the high PI benefit rates, the idea of “designated materials ” which can be added to PI incentives also. discourage automobile makers from increasing local procurement. ②Import tariffs doesn’t contribute to the development of industry and enhancement of competitiveness ・ Thailand and India introduced different levels of tariff among types of model and components. ・ South Africa’s tariffs related to automobile goods are 25% for CBU, 20% for CKD and max 20% for components. There are no significant differences and it’s halfway to a liberalized market even if it doesn’t have competitiveness.(Under SA-EU FTA, the tariff for CBUs is 15%/18%, also cars with cylinder not exceeding 1L is zero) ③The incentive for investments doe not effectively relate to the expansion of production ・ AIS misses the crucial point that automobile production in South Africa cannot achieve economy of scale. ・ As for tooling, some component makers comment that “the 25-30 % of incentive is unsatisfactorily”. 12 Ⅲ. Problems of automobile policy ■It may be beyond the scope o the design of the APDP, we identify the following problems. ○Problems for business environment ①Labor issues ・ Labor cost in South Africa is more than double of that in the competitors including Thailand, India and Mexico. ・ Wage is raised annually by 8∼10 %, and productivity can’t catch up. High frequency of strikes. ②Issues in the BEE Act ・ Risk of losing flexibility in management after the amendment of BEE act which raised the score of ownership. ・ It is meaningless to raise the score without considering the issue about skills of workers. ③ Issues in infrastructure ・ Many companies concern about power shortage, a hike of the electric fee and water shortage in future ・ “The capacity of the port of Durban is too small”, “Some stocks for emergency are needed in case of delayed delivery due to the windy weather”, “Custom procedures are time consuming”. ⇒Addressing the labor issues and improving the fragile infrastructure lays the foundation for the stronger competitiveness of South Africa. The South African government should handle the issues of infrastructure from a long-term viewpoint. 13 Ⅳ. Case in competitive country:Thailand ■South Africa’s demographic and economic conditions resemble those in Thailand and they have smaller domestic market. Thus, both countries are categorized in Coexistent type which targets domestic and export markets. However, South Africa is left behind Thailand in terms of production, sales, export and the speed of development. ■Key points of Thailand’s policies to promote automobile industry development. ①Incentive/support for specified model ・ Applying relatively high import tariffs(Passenger cars:80%, Commercial cars:40%)to protect domestic market. ・ Since 1980s the government had protected/developed domestically produced PUPs by applying lower commodity tax (single cabs 3%, passenger cars 30∼50%). PUP took up 40% of market share. ・ Promoting domestic production of PUP by foreign companies with higher level of local content rates requirement for PUP(60∼80%) and investment incentives including cooperate tax exemptions. ⇒ Japanese automobile companies have seen Thailand as global base of PUP after Asian Currency Crisis. ⇒ This type of development strategy has also been applied to eco-car policy after 2007. ■ Figure 13 Summary of eco-car policy First Phase Requirement Application/Production time Apply by the end of Nov, 2007 Amount of investment More than 5 billion Baht Production Scale Annual production 100,000 units within five years Engine Displacement Eco-Car Standard Exhaust Gas Standard CO2 emission Incentive Incenteive for maker Eco-Car excise tax Second Phase Apply by the end of Dec, 2014 Start to product by the end of Dec, 2019 New paticipation maker:6.5 billion Baht First phase participation maker:5 billion Baht Annual Production 100,000 after the fourth year GE Vehicle:1.3L or under GE Vehicle:1.3L or under DE Vehicle:1.4L or under DE Vehicle:1.5L or under Europe Euro4 Europe Euro5 120g/km以下 100g/km以下 (Fuel Consumtion:20km/L or over) (Fuel Consumtion:23.3km/L or over) 8 year corporate tax exemption 6 year corporate tax exemption exemption of import tarif for machines and equipment 17%(ordinary compact car 30%) 14% from 2016 Source: Marklines 14 Ⅳ. Case in competitive country:Thailand ② Development of supplier in long term perspective −Tier3 suppliers benefit from the policy ・ 1960s∼90s:Foreign automobile/components companies had made an effort to develop industry foundations under restrictive local content regulation. ・ After mid of1990s:Selected supporting industries and offered incentives including exemption of corporate tax and tariff on imported machinery and raw material dedicated for export products ・ After 2000: Treating the auto assembly and component production as one project and expanding the incentives including, exemption of corporate tax and tariff on imported machinery to suppliers. ⇒Acceleration of entrant of Japanese Tier2, Tier3 suppliers. ③ Actively promoting regional economic block/regional accord ・ Having sought to form regional economic block from 1980 when AIC/BBC were introduced. CEPT/AICO were launched in 1990s. Setting up AEC in 2015 (ASEAN regional market that is same size as Indian market). ・ Stepping up to move toward signing FTA/EPA. Signed and went to in effect:Japan, China, Korea, India, Australia, New Zealand, Chile etc. ⇒Thailand could establish itself as automobile production/export base ahead of other ASEAN countries, which was attained because ①it patiently continued to protect/develop specified models that suit to the market and formed regional economic block, ②public and private sectors closely cooperated so that they could implement flexible industrial policy depending on the situation, ③attract investments not only from automobile companies but also from component companies to raise the level of the foundation of automobile industry. ⇒South Africa government should refer to these 3 aspects when it consider its future automobile industry policy. 15 Ⅴ. Proposal for post-2020 (1)Basic idea in the proposal ■In order to grow the automobile industry in South Africa, creating an ideal model is a key. Namely it must make most of the characteristics such as the abundant mineral resources, the large ratio of young citizens, the geographical and economic relations with Sub-Saharan Africa, and the current status in the global supply condition of automobiles. ■It is important to bear in mind that MIDP and APDP did produce the positive outcome that they had helped to develop the automobile industry of South Africa to a certain level since the middle of 1990s. By taking into account of the domestic/regional condition in South Africa, the government should make the policy that encourages further development of the automobile industry while continuing to provide incentives that secure minimum production level attained by introducing APDP at least. ■To realize the above basic ideas, the policy should be comprehensive for a mid-long term perspective that consider the various conditions such as the market, supply and products and contribute to the higher competitiveness of the automobile industry. 16 Ⅴ. Proposal for post-2020 (2)Strategic framework to strengthen the competitiveness of South Africa automobile industry Create demand to secure volumes (Economy of scale) Protect/expand domestic market (Review import credit policy, Demand stimulus measures) Setting up competitive supply system Improve business environment to attract foreign companies Strengthen development of industrial foundation (Improve local content, productivity and quality, develop human resource) Promote exports/expand sales channel) (Regional economic block, regional accord) Improve quality/ Differentiate strategy Develop appropriate models for South Africa’s market Improve quality of models for developed markets 17 Ⅴ. Proposal for post-2020 (2)Particular proposals ■Five Particular proposal (A)Implement policy that can correlate increase in domestic production and expanding domestic market (B) Introduce protection policy for domestic models focusing on target market to support domestic automobile companies (C) Working on developing suppliers and attracting foreign companies that lead the development in the mid-long term perspective (D)Promoting regional economic block and regional accord to secure export market (E) Establish environment where government, labor and capital can cooperate in terms of human resource development to support auto industry development 18 Ⅴ. Proposal for 2020 (A) Implement policy that can correlate increase in domestic production and expanding domestic market ① Securing economy of scale to promote domestic sales of domestic made vehicles ・ Success of automobile industry indispensably requires achieving economy of scale. It is important to expand domestic market and explore export markets. ・ Production incentives are linked to import tariff credits and expanding CBU production led to increase in imported vehicle, which has kept the sales of domestic models from growing. ⇒ The government needs to implement the policy that helps increase the sales of domestic models so that local automobile companies can attain economy of scale. Particularly, providing excess import credits to the companies that don’t produce vehicles in South Africa should be corrected (excess credits should be allocated for promoting employment/R&D or corporate tax exemptions). ② Introducing sales incentive policy to seize an opportunity ・ The government can implement stimulus policy to increase domestic sales by applying tax incentives, targeting specific domestic models that would promise higher volume of sales(e.g. Little Cars in Brazil) ・If the government could raise up the black class that takes up 80% of its population to middle class, domestic market in South Africa is expected to generate demand.(There are 3.18 million households that have annual income of 50k∼125k and can potentially own a car based on Census data in 2011 ・Policy needs to be implemented when the economy is in continuous growth trend and consumer confidence is improving. If a policy is implemented when economy is in downward trend it can only be temporary stimulus(Thailand’s “First Car program” in 2011). 19 Ⅴ. Proposal for post-2020 【 Cases in other countries 】 ○Brazil ・ Under the government ordinance, the “ Promotion Policy of Economy Cars ( Little Cars ) ” was introduced in 1993. The policy limited the price of economy cars up to $7,000, drastically reduced the Industrialized Product Tax ( IPI )(1992:14%, 1993:0.1%). The economic stabilization plan ( the Real Plan ) succeeded in terminating inflation. As the results, the market size expanded by 2.3 times from 710k units in 1990 to 1.63 million units in 1995. ・ The Lura administration, in the booming economic condition in the latter half of 2000s, implemented the poverty programs including “ Bolsa Familia” and “ Minha Casa Minha Vida”, expanding the market size from the 1.71 million units in 2005 to 3 million units lin 2009. ○Thailand ・ “ First Car Program “ that targeted the entry-user bracket was introduced in 2011. It refunds the commodity tax up to 100k baht when a consumer purchases first car with a price of under 1 million baht. (passenger car of under 1.5L engine displacement, PUP, double cab ) (Sep 2011 ∼ Dec 2012 ) ・ While domestic market doubled from 600k ∼700k units in 2000s to 1.44 million units in 2012, it contracted in 2013 to 1.33 million because of backlash to the sharp increase of demand in 2012. The market recorded only 882k in 2014 due to political/economic instability. 20 Ⅴ. Proposal for post-2020 (B)Introduce protection policy for domestic models focusing on target market to support domestic automobile companies ①Presenting the explicit policy to develop domestic automobile makers ・The automobile industry policy in South Africa seems to fundamentally lack the definite vision and the direction to foster the domestic manufacturers. The competitors clarified the policy direction to foster their automobile industry by introducing the high tariff rates and the domestic tax reform. ・Competitors also specified the domestic models and fostered them by the high tariff rates and the preferential treatments on domestic commodity tax(Thailand:PUP, Indonesia:MPV, India:small cars with around 1L engine). ⇒A market created by each country’s unique models can be easily protected from outside forces. Moreover, such unique models can be in future exported to the global or regional market as competitive differentiated products. ②Providing precise measures for targeted models in a strategic way ・South Africa should impose higher tariff rates on specify domestic models that meet the markets’ taste and are expected to sell higher volumes, the preferential treatments for domestic taxes and the provision of incentives for investment and production (import tariff exemptions/reductions for machinery /equipment and corporate taxes). ・However, as South Africa is integrated in global strategy of automobile companies, rely on exports, produce various models, it is difficult to support specific models like in other countries. ⇒South Africa needs to clarify target markets (domestic market, developed country’s market or emerging country’s market including Africa region), strategic models to develop by taking into account the characteristics and differentiate the condition of incentives(control the amounts of incentive and the levels of production/local content requirements ). 21 Ⅴ. Proposal for post-2020 【 Cases in other countries 】 ○India ・ India imposes the higher import tariff rate on passenger cars (125 % on passenger cars, 20 % on commercial cars), clearly protecting the domestic passenger car industry. ・ The AutoPolicy announced in 2002 expressed the policy direction to foster India as a hub for supply of compact cars. In particular, the commodity tax rate on passenger cars with the length of 4m or over and MUV ( 6-12 persons) stays at the same level as before, the excise tax rate on compact passenger cars with the length of less than 4m was lowered to 16 %. ・ Currently, compact cars are still given an advantageous tax rate. (compact car: 12 %, medium-sized car: 24 %, large-sized car: 27% , SUV: 30 %). ○Philippines ・ The government announced President Decree named ‘CARS Program’ in 2015 as it worried about sharp increase of import vehicles due to the development of liberalized market within ASEAN, regional economic accord with Japan and Korea. The program provides incentives for the model that has robust sales record and competitiveness. Scope and Coverage Criteria for Enrolment of a Model Fiscal Support ・ The program cover the following activities in the manufacture of four wheeled motor vehicles of three enrolled Mod els. (a) Production of the Mod el (b ) Manufacture of Body shell assembly and Large plastic assemblies of the Mod el (c) Manufacture of Common parts and Strategic parts not currently prod uced in the country at OEM standards of the Model/s (d ) Shared testing services facilities for vehicles and/or parts (a) Track record and Mod el competitiveness, specifically global and domestic sales (b ) New Investments in Body Shell Assembly and Large Plastic Parts Assembles (c) Planned volume. As may be determined by the Board, but in no case lower than 200,000 vehicles over the Mod el Life uo to a maximum of 6 years (d ) Economic impact of the investment plan for the Model(impact on the parts manufacturing ind ustry and linkage, job genereation etc,) (e) Impact on overall competitive environment and long-term industry development and compliance with safety, fuel efiiciency and emission level stand ards as may be determinded by the Board, which in no case shall b e lower than the standard s under the Clean Air Act ・ The fiscal support staritng FY2016 shall not exceed 27 billion pesos with each enrolled Model qualified to a fiscal support in an amount not exceeding 9 billion pesos, to be allocated as follows; (a) 40% for FIS(Fixed Investment Support), provided that in cases of Parts and Shared Testing Facility, The FIS shall not exceed 40% of the capital expenditure for tooling and equipmentto manufacture the parts, including training costs for the start-up operation for the use thereof (b ) 60% for Prod uction Volume Incentive 22 Ⅴ. Proposal for post-2020 (C) Working on developing suppliers and attracting foreign companies that lead the development in the mid-long term perspective ①Public and private sector should implement continuous effort to improve local content rate ・Local content rates of 7 OEMs in South Africa are around 40% and rely 80∼90% of raw materials/component parts on import. ⇒To overcome higher production costs due to import dependent sourcing structure and surge in the price of import component because of recent decline of Rand, increase in local content rates is an urgent issue. ・However, developing supplier would not be able to attained in a day.(Thailand and India took more than 20 years including import substitution industrialization period) It is important to assess cost penalty, choose dedicated components for development or encouraging local content, set tariffs for each component and offer incentives not only for automobile companies but also component companies. ⇒ASCCI should be extended beyond the implementation period set until 2017. ②Improving investment environment to attract foreign companies to drive the development of the industry. ・As global sourcing has been accelerating after 2000’s, it is important to attract as many foreign automobile and components companies as possible. ⇒In Mexico, India and Brazil, central/local governments have introduced investment incentives (e.g. exemption of corporate tax and import duty for machinery/raw materials/components) and offered industrial zones. As South Africa review SEZ bill, it’s essential to refer to the incentives and the ways of attracting investment that competing countries have already adopted. 23 Ⅴ. Proposal for post-2020 【 Cases in other countries 】 ○India ・ Maruti Suzuki that started operation in early 1980s began to source automobile components from local component companies by selecting 400 subcontractors and tried to develop the group of exclusive subcontractors as government imposed protective policy. It provided financial supports including capital injection and loan to build production lines while it assessed the subcontractors and conducted more frequent routine oversight for the ones that ranked low and increase orders for the ones that have higher technological capability. ・ As a result, the subcontractors could be developed significantly to become specialized companies. In 1990s, local companies developed by Maruti Suzuki could supply components to the new entrants and in 2000s, they could operate second or third factory. ・One automobile company in India says in 2006 that manufacturing vehicles targeting developed countries require importing component from either Thailand or Japan to maintain quality even if Indian local content reached almost 100%. ○Mexico ・Central/state governments actively promoting foreign investment. (a) IMMEX (b)PROSEC (c) Regla Octava from central government. ・State governments offer own incentives( e.g. website related to investment and anyone can easily obtain incentive information by entering the condition). ・260 industrial zones with logistics/customs/plants area. ・ State governments incentives:temporary exemption/relief of state and payroll taxes, incentives for R&D. Additional may apply depending on negotiation. 24 Ⅴ. Proposal for post-2020 (D)Promoting regional economic block and regional accord to secure export market ①Expanding export markets strategy ・South Africa can be categorized as a type-three nation like Thailand it’s necessary to expand export markets when attempting to increase the production volume. However, it formed FTA/economic block only with U.S., Europe, SACU, SADC, SACU-EAC-COMESA (SADC and SACU-EACCOMESA haven’t been viable). ⇒It is important to overcome geographically isolated situation by forming economic block with other countries/region or FTA/EPA. But when the country pursues liberation, it needs to carefully consider its competitiveness with other countries an set tariff rates. ・Also in terms of promoting export, South Africa is required to implement policy to improve its status as a base of logistics and manufacturing. ②Improving the quality of export models for developed countries ・Competitive counties have formed regional economic blocks and signed regional accords to expand export markets. There is risk that South Africa would lose its share in export markets(western markets, right hand drive countries). ・To cope with global trend for tougher environmental/safety regulations, improving the technological quality of export goods is essential. ⇒South Africa should provide supports including incentives to technically advanced vehicles such as eco-car so as to comply with the regulations in developed countries. (Thai exempts import tariff for facility/machinery to produce eco-car and corporate tax against the profit booked from the sales of eco-car for certain period) 25 Ⅴ. Proposal for post-2020 (D)Promoting regional economic block and regional accord to secure export market ③Forming Sub-Saharan economic block and develop regional vehicle models ・ South African economy is prominently strong among the countries in this region and it can lead and form the economic block within Sub Saharan region(remove import tariffs, set higher common external tariffs and secure regional market). ・ Sub-Saharan market is expected to grow steadily(2025:366k, 2040:455k) Demand for new cars in the region is limited partly because of the imported used cars. If the inflow of used cars is regulated, then the market size in the region will be possibly larger than that we estimated. ⇒In mid-long term, it is recommended for the South Africa to form the economic block with other regional countries, develop/introduce specific models that meet sub-Saharan demand as well as developing models for South Africa’s domestic market. 【 Cases in other countries 】 ○Australia ・It has continued to decrease the import tariff since 1990s and actively sighed FTA/EPA since 2000’s. (U.S., Thailand, New Zealand, Chile, Korea, Japan). ・ Domestic production volume decreased by half from 400k units in the first half of 2000s to 200k units in 2010s. In 2013, the market share of the domestically produced vehicles shrank to only 25% in the Australian automobile market. ・ Domestic companies exited from Australia because they can’t achieve economy of scale due to fragmented market (The most popular model was sold of only 40k units), appreciation of the Australian dollar, hike in labor costs, and removal of Government support. 26 Ⅴ. Proposal for post-2020 (E)Establish environment where government, labor and capital can cooperate in terms of human resource development to support auto industry development ①Establishing labor-management cooperation ・Biggest concern of some of automobile companies/suppliers in South Africa is labor issues. If current situation persists the confidence of South African automobile industry would be weakened and cost gap with competitive countries would be widened, losing global competitiveness . ⇒It is important for the future development of the country’s automobile industry that the highest functionaries of government, bureaucrat, private sector, labor sector discuss about improving framework of labor relation . ②Creating Framework for human resource development ・Some automobile companies and suppliers also see poor quality of labor force as a problem. ⇒BEE policy is important to generate employment and raising income for Black but it is meaningless if seeking only higher score of BEE. Improvement of the quality of labor force, in other words human resource development should be accompanied so that the policy would be effective to enhance the competitiveness of South African industry. ⇒It is important to set up the system that includes investment incentive with human resource development and accelerate technology transfer from advanced countries. 27 Ⅴ. Proposal for post-2020 【Cases in other countries】 ○Japan ・Improvement of labor relation was major turning point and make Japanese automobile industry to gain momentum in the post war period. While Japanese companies were on the brink of bankruptcy due to massive labor disputes in the 1950’s, cooperation between management and labor had been established based on the note that promote corporate prosperity and maintain/improve labor condition through I improvement of productivity. Pursuing Japanese management style of ‘quality improvement’ ‘cost reduction’ ’establish mass production’ led to rapid expansion toward advanced automobile industry. ・The source of Japanese auto industry ‘s competitiveness was improvements of labor force quality through close communication such as improving activity with small group at field, raising multi-skill of workers to make flexible labor distribution possible or seeking design development, product quality improvement and cost reduction with suppliers. ○Mexico ・Recent years, states in central Mexico such as Guanajuato or Aguascalientes where the entrant of Japanese companies was accelerated have been focusing on developing human resource. ・Guanajuato state government set up national special school for technology at Castro del Rio industrial zone and encourage on the job training. The state government offers subsidy for salary to the company which employ students, aiming at building student’s skill and employment. ・Aguascalientes has been promoting development of human resource through (a) training program (introducing candidates for newly entrant company and cover salary for the first two months. But the company has obligation to employ 80% of candidates) (b) Nissan School (provide the opportunity of internship 6 month prior to the graduation of polytechnic and state government covers 30% of salary during internship). 28 Ⅴ. Proposal for post-2020 (3)Road Map ■As automobile/components companies expand their presence around the world and competition among emerging automobile countries intensifies, South Africa is required to act in a timely manner. ■Effectively combines/implements the measures in the next 10∼15 years. Short term: Measures that set the direction of government policy. Mid-long term:Measures that are implemented continuously. 2016∼20 2021∼25 2026∼2030 (A)Correlation of increae in domestic production and expanding domestic market ①Securing economy of scale to promote domestic sales ②Introducing sales incentive policy (prepare import credit/tariffs) (set up policy) (implement policy) (implement policy in a timely manner) (B)Introducing protection policy for domestic models ①Presenting the explicit policy (review policy in a timely maner) (se up policy) ②Providing precise measures for targeted models (select models) (set up policy) (implement policy) (C)Working on developing suppliers ①Improving local content rate (prepare support program) (set up policy) (implement policy) (work continuously) (implement suppliers support program) ②Improving investment environment to attract foreincompanies (prepare incentives) (set up measures) (implement measures) (work continuously) (D)Securing and expanding export markets ①Expanding export markets strategy (work continuously) (prepare/sign regional accord) ②improving the quality of export models (prepare incentives)(set up policy) (implement policy) ③Forming Sub-Sahara economic block (regulate used cars,negotiate tariffs) (Establish economic block) (work continuously) (E)Developing human resource ①Establishing labor-management cooperation (prepare framework for cooperation among government, labor,and company) (work continuously) ②Creating Framework for human resource development (set up/implement human resource development program) (work continuously) 29
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