PO
X45
XL pallet handling components
XS
XL
XLP
System information
X85
X85P
XH
XK
XKP
X180
X300
GR
CS
XT
WL
XC
XF
XD
XLX
Pallet handling products for conveyor system XL
Technical characteristics
The pallet handling components for conveyor system XL
are designed for loads up to 3 kg. The maximum size of
the products on the pallets depends on the shape of the
products and the location of their centre of gravity.
The XL pallet system includes a special flanged guide
rail which prevents pallets from climbing when accumulated.
Guide rail brackets specifically designed for the pallet
track width are available. The system also includes prebent guide rails for bends.
Pallet size....................... 100 mm × 100 mm × 22 mm X85X
Pallet weight................... 0,11 kg
Maximum load on pallet. 3,0 kg (including pallet and fix- X180X
ture)
X300X
GRX
CSX
ELV
Application areas
CTL
Examples of application areas are transport and assembly of spark plugs, gear wheels, fuel injectors, hydraulic
pistons, headlights, brake cylinders, cellular phones, and
harddisk drives.
FST
TR
APX
IDX
System information
113
Pallet
Pallet 100×100
Pallet 100 mm × 100 mm
XLPP 100×100
Mineral reinforced PPE/PA.
Pallet weight: 0,11 kg. Max load on pallet: 3 kg.
See page 115 for detailed pallet dimensions
Pallet accessories
Shock absorber
Shock absorber
3904052
Thermoplastic ethylene + polypropylene
1 shock absorber. 2 shock absorbers are needed for
each pallet.
Slide block for pallet
Initiator plate
Slide block for pallet
XLPS 67
Polyamide
1 slide block. 2 slide blocks are needed for each pallet.
Note. Must be ordered in multiples of 10
Shaft and roller kit
Shaft and roller kit
3904055
Rollers: Polyacetal resin
Shaft: Stainless steel
Kit contains 3 shafts and 12 rollers. One kit is needed
for each pallet.
114
Pallet
Initiator plate
XLPL 30×20
Steel. Including screw.
1 or 2 initiator plates can be fitted to a pallet.
Note. Must be ordered in multiples of 25
Pallet XLPP 100×100
PO
X45
XS
XLPP 100× 100
XL
XLP
23
23
X85
90° (
4x)
+0,220
∅6,6 H13
∅0,4
(0
M
B
)
(4x)
X85P
9 (4x)
XH
C
0,15
C
XK
5
XKP
X180
R (8x)
X300
11
23
GR
∅7,8 ±0,1
0
3,1 +0,1
(4x)
18
CS
0
100 -0,5
XT
18
23
WL
XC
11
XF
XLPP
100×100
XD
XLX
5
5
11
18
18
11
5
B
X85X
0
100 -0,5
X180X
C
A
X300X
8 (8x)
GRX
10
22
20,5
CSX
ELV
34 (4x)
XLPP+XLPS .../3904055
0,25
A
CTL
68 (4x)
FST
0,15
0,20
A
TR
APX
IDX
Pallet XLPP 100×100
115
Guide rail
Straight guide rail
Guide rails for pallets in 180° bends
15
6
300
24
20
10
Guide rail for XL pallets
Length 3 m
R95
198
XLRS 3×10 FL
402
Guide rails for pallets in 90° bends
R201
80
80
R201
291
291
R95
Outer guide rail for 180° bend
Inner guide rail for 180° bend
80
304
Outer guide rail for 90° bend
Inner guide rail for 90° bend
3904897
3905239
Guide rail bracket
Guide rail bracket
30
24
131
102
92
2,5
22
35
∅9
16
15
Guide rail bracket for XL pallets
XLRB 29×36
To be used with 10 mm wide guide rail. Use spring pins
XLAP 28 to secure the guide rails to the brackets.
XL
65
116
Guide rail
3904896
3905238
Pallet locating station
PO
X45
Pallet locating station
XS
196
93
XL
Hole for proximity switch ∅13
XLP
X85
X85P
183
XH
125
XK
R1/8"
XKP
∅9
57
12
Threaded hole M12×1
for proximity switch
124
Pneumatic locating station
X180
44
88
X300
XLPX 100 A
GR
Frame: cast aluminium. Horizontal and cross wedges: hardened steel.
Cylinder connection 6 mm
CS
Locating accuracy: ±0,1 mm. Locating force at 0,6 MPa: 460 N. Max vertical force including pallet weight: 300 N.
T-bolts and nuts for mounting the locating station to the conveyor beam are included. Mounting hardware for connection to a support structure must be ordered separately.
The proximity sensors (∅12 mm, not supplied by FlexLink Systems) must have a minimum effective sensing distance
of 2,5 mm to the initiating surface (aluminium).
Example: the effective sensing distance for SICK (IM12 sensing range 8 mm) is 5,18 mm. This is calculated as follows: 8 mm × 0,81* × 0,45** = 2,92 mm. (*Useful sensing range = 0,81 × nominal sensing range, **Reduction factor
for aluminium.)
Locating station with pallet and stop cylinder
XT
WL
XC
XF
XD
XLPP 100 ×100 (not incl.)
XLX
1,5
X85X
0,5
X180X
X300X
184,5
GRX
XLPD 20 ×10 (not incl.)
CSX
R1/8"
ELV
CTL
0,6 MPa
FST
TR
APX
IDX
Pallet locating station
117
Pallet stop cylinder
Pallet stop cylinder
Load
1,6
16
kg
27
50
30°
9
58
35
40
∅8,4
30
38
20
65
M5
10
10
71
Pneumatic stop cylinder
Double-actuated
The diagram shows the maximum permissible weight of a
group of pallets (product weight + pallet weight) that the
stop cylinder is capable of stopping, as a function of the
conveyor speed.
Bracket for proximity switch
13
23
3
21
32
∅9
8
35
Bracket for proximity switch
∅12 mm
XMPB 12
Anodized aluminium
Pallet stop cylinder on conveyor beam
1,7
Production flow
2,2
44
118
30
XLPD 20×10
Housing, cover: anodized aluminium.
Plunger: polyamide with steel top.
Stroke: 10 mm. Theoretical force at 0,6 MPa: 130 N
(minus direction). For use with cylinder position sensors. Including ∅6 pipe connections and the necessary
mounting hardware.
The pneumatic stop includes an integrated spring for
stop out if air supply is cut off.
10
20
Speed m/min
24
35
37
Pallet stop cylinder