ENGINEERING TRIPOS SECOND YEAR Part IB Paper 3: MATERIALS SOLUTIONS to Examples Paper 1: TEACH YOURSELF PHASE DIAGRAMS PART 4: Interpreting more Complex Phase Diagrams 12. Figure 6: Al-Si and Cr-Ni phase diagrams o Al-Si: eutectic at 580 C, composition 12wt% Si. Cr-Ni: eutectic at 1350oC, composition 47at% Ni. Conversion to wt%: wt% Ni = (0.4758.71)/(0.5352.0 + 0.4758.71) = 50.0 wt% Ni 13. (i) 70/30 brass is single-phase, but 60/40 brass is two-phase. (ii) 70/30 brass starts to melt at 920oC and is completely liquid at 960oC. (iii) At 200oC: (copper-rich solid) and (roughly CuZn). WZn ≈ 33%, WZn ≈ 48%. Proportions roughly 50-50; more precisely: proportion of = (48-40)/(48-33) = 53%, and 47% . Figure 7: Cu-Zn phase diagram 14. (a,b) Eutectoids: 1. WZn = 24wt%, T = 586oC 2. WZn = 35wt%, T = 580oC 3. WZn = 28wt%, T = 520oC 4. WZn = 32wt%, T = 350oC Figure 8: Cu-Sn phase diagram 1 ENGINEERING TRIPOS SECOND YEAR 15. (a,b) See Figure 9. Compounds at approx. 53, 59 and 62 wt% Al: call these TiAlx , TiAly , and TiAlz. (i) wt% Al 0.53 = 26.98x/(47.9+26.98x). Solving for x: x (1–0.53)26.98 = 0.5347.9 Hence x 2.0. Compound therefore TiAl2. (ii) wt% Al 0.59 = 26.98y/(47.9+26.98y). Solving for y: y (1–0.59)26.98 = 0.5947.9 Hence y 2.55. Compound therefore Ti2Al5. (iii) wt% Al 0.62 = 26.98z/(47.9+26.98z). Solving for z: z (1–0.62)26.98 = 0.6247.9 Hence z 2.9. Compound therefore TiAl3. (c) Ti-6wt% Al: transformation from to from approx. 980 – 1010oC; melting from approx. 1650 – 1660oC. Figure 9: Ti-Al phase diagram 16. (a) Mullite contains approximately 73wt% Al2O3 (27% SiO2). The molecular weight of SiO2 is 28.1 + (16 2) = 60.1 The molecular weight of Al2O3 is (26.9 2) + (16 3) = 101.8 Molecular weight of mullite = 1 mol of SiO2 + x mols of Al2O3 = 60.1 + 101.8x Alumina fraction by weight 0.73 101.8x/(60.1 + 101.8x) Hence x 1.6. (b) At 1700oC and 50wt% Al2O3, the phases are liquid containing 13 wt% Al2O3 and mullite containing 71 wt% Al2O3. Weight fraction of liquid = (71-50)/(71-13) = 36% Weight fraction of mullite = (50-13)/(71-13) = 64%. It would be valid to measure the lengths of the tie-line directly in this case because the phase diagram has a linear weight % scale. Figure 10: SiO2-Al2O3 phase diagram H.R. Shercliff G.J. McShane 2
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